IS 13435 PART 31992AI Search Enabled✦ AI Generated

Acrylic-based polymer waterproofing material - Methods of the test, Part 3: Determination of capillary water take-up
1992 Edition

This standard outlines the procedure to quantify the capillary water absorption of acrylic polymer-based waterproofing coatings applied on aerated concrete substrates. The test evaluates water uptake over a specified immersion period, offering essential data to verify the effectiveness and durability of waterproofing layers. It is primarily utilized by professionals involved in material manufacturing, testing, and quality assurance within construction and waterproofing sectors.

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1992Edition
Waterproofing and Damp-ProofingCategory
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What This Standard Covers

This standard outlines the procedure to quantify the capillary water absorption of acrylic polymer-based waterproofing coatings applied on aerated concrete substrates. The test evaluates water uptake over a specified immersion period, offering essential data to verify the effectiveness and durability of waterproofing layers. It is primarily utilized by professionals involved in material manufacturing, testing, and quality assurance within construction and waterproofing sectors.

Who Uses This Standard

  • Structural Design Engineers
  • Manufacturers of Waterproofing Polymers
  • Quality Assurance Laboratory Analysts
  • Construction Materials Testing Specialists
  • Building Compliance Inspectors
  • Research and Development Professionals
  • Regulatory Standards Administrators

Key Topics Covered

Application and relevance of capillary water absorption testing
Preparation of aerated concrete test specimens
Coating application techniques and curing conditions
Equipment and setup required for water absorption measurement
Specimen conditioning protocols prior to testing
Procedure for water immersion and duration
Calculation methods for absorbed water volume
Documentation and presentation of test findings
Connection with IS 2185 Part 3 standards for aerated concrete
Specifications for specimen dimension and density
Environmental parameters for specimen conditioning

Table of Contents

1Introduction and Scope

This section defines the scope of the standard, detailing the method to assess capillary water absorption in acrylic polymer waterproofing coatings applied on aerated concrete slabs.


Specification Highlights

  • Specimen dimensions: 240 mm × 240 mm × 45 mm, derived from aerated concrete blocks with density ranging from 451 to 550 kg/m³, complying with IS 2185 Part 3.
  • Sample quantity: Minimum of three specimens must be tested.
  • Conditioning duration: Coated specimens are conditioned for 28 days prior to testing.
  • Test procedure: Specimens are submerged in water for 24 hours followed by weighing.

Formula for Calculating Capillary Water Absorption

[ \text{Capillary Water Absorption} = \frac{W_2 - W_1}{V_{24}} = 0.204 \times (W_2 - W_1) ]

Where:

SymbolDescription
(W_1)Weight of coated specimen after 28 days conditioning (kg)
(W_2)Weight of coated specimen after 24-hour water immersion (kg)
(V_{24})Specimen volume in liters (assumed as 4.9 L for given dimensions)

Reporting Details

  • Sample preparation date
  • Date of water immersion
  • Date of testing
  • Mean capillary water absorption value

This approach facilitates standardized quality control and performance verification of waterproofing materials according to BIS criteria.

flowchart TD
    A[Cut Specimen (240×240×45 mm)] --> B[Condition for 28 Days]
    B --> C[Weigh Specimen (W1)]
    C --> D[Immerse in Water for 24 Hours]
    D --> E[Reweigh Specimen (W2)]
    E --> F[Compute Capillary Water Absorption]
    F --> G[Document Results]

Note: Numerical results should be rounded off following IS 2:1960.

2Reference Materials and Specifications

Specimen Preparation Details (Clause 4.3)

  • Dimensions: 240 mm × 240 mm × 45 mm
  • Material: Aerated concrete blocks with density approximately 500 kg/m³ per IS 2185 Part 3
  • Sample count: Minimum three specimens

Capillary Water Absorption Calculation

[ \text{Capillary water absorption} = \frac{W_2 - W_1}{V} \times 24 = 0.204 \times (W_2 - W_1) ]

Where:

  • (W_1) = Weight after 28-day conditioning (kg)
  • (W_2) = Weight after 24-hour water immersion (kg)
  • (V) = Specimen volume (m³)

Note: The factor 0.204 normalizes the absorption based on specimen volume and time.

Reporting Protocol (Clause 6)

  • Sample preparation date
  • Date of water immersion
  • Test date
  • Average capillary water absorption

Summary Table: Specimen Characteristics

ParameterValue
Specimen Size240 mm × 240 mm × 45 mm
Density Range451–550 kg/m³
Number of Samples≥ 3
Conditioning Period28 days
Water Immersion Time24 hours

This standard method quantifies water penetration in acrylic polymer coatings, ensuring waterproofing quality as per IS 13435 Part 3.

3Equipment and Setup

Required Apparatus:

  • Aerated concrete slabs:
    • Density between 451 and 550 kg/m³ (nominally 500 kg/m³)
    • Dimensions: 240 mm × 240 mm × 45 mm
    • Manufactured according to IS 2185 (Part 3): 1984
  • Water container:
    • A plastic basin large enough to immerse specimens horizontally with partial submersion

Calculation Formula:

[ \text{Capillary water absorption} = 0.204 \times (w_2 - w_1) ]

Where:

  • (w_1) = Weight after 28 days conditioning (kg)
  • (w_2) = Weight after 24-hour water immersion (kg)

Test Procedure Summary:

  • Condition slabs for 28 days
  • Immerse in water for 24 hours
  • Measure weights before and after immersion
  • Minimum of three samples for averaging

Report Includes:

  • Dates of preparation, immersion, and testing
  • Mean capillary water absorption

flowchart TD
    A[Prepare Aerated Concrete Slabs] --> B[Condition for 28 Days]
    B --> C[Record Weight w1]
    C --> D[Immerse in Water for 24 Hours]
    D --> E[Record Weight w2]
    E --> F[Calculate Water Absorption]
    F --> G[Report Findings]

This ensures uniform evaluation of acrylic polymer waterproofing materials’ resistance to water ingress.

4Specimen Preparation and Testing Procedure

Preparation of Specimens (Clause 4.1 & Amendment No.1)

  • Utilize aerated concrete slabs:
    • Dimensions: 240 mm × 240 mm × 45 mm
    • Density between 451 and 550 kg/m³
    • Grade 1 as per IS 2185 Part 3
  • Evenly coat the slab surface with acrylic polymer waterproofing material and allow it to dry thoroughly.
  • Seal the slab edges with polyurethane coating to prevent lateral water ingress.

Testing Procedure (Clause 4.3)

  • Following a 28-day conditioning period, weigh the coated slab to obtain weight (W_1).
  • Submerge the specimen in water for 24 hours.
  • Remove and weigh again to record (W_2).
  • Conduct tests on at least three specimens to ensure reliability.

Calculation Formula:

[ \text{Capillary water absorption} = 0.204 \times (W_2 - W_1) \quad \text{(kg/m}^2\text{)} ]

Where:

  • (W_1) = Weight post-conditioning (kg)
  • (W_2) = Weight post-immersion (kg)

Reporting Guidelines (Clause 6)

Include:

  • Sample preparation date
  • Date of immersion
  • Testing date
  • Average absorption value

flowchart TD
    A[Cut Aerated Concrete Slabs] --> B[Apply Acrylic Polymer Coating]
    B --> C[Allow to Dry and Condition for 28 Days]
    C --> D[Weigh Specimen (W1)]
    D --> E[Immerse in Water for 24 Hours]
    E --> F[Weigh Specimen (W2)]
    F --> G[Calculate Capillary Water Absorption]
    G --> H[Prepare Test Report]

This procedure standardizes evaluation of waterproofing effectiveness as per IS 13435 Part 3.

5Calculation Methodology

Specimen Information:

  • Size: 240 mm × 240 mm × 45 mm
  • Material: Aerated concrete with approximate density of 500 kg/m³ according to IS 2185 Part 3

Testing Overview:

  • Condition the coated specimen for 28 days
  • Measure weight after conditioning: (W_1)
  • Immerse specimen in water for 24 hours
  • Measure weight after immersion: (W_2)
  • Use a minimum of three samples for statistical reliability

Formula:

[ \text{Capillary Water Absorption} = 0.204 \times (W_2 - W_1) ]

Where:

  • (W_1) = Weight of specimen after conditioning (kg)
  • (W_2) = Weight of specimen after water immersion (kg)
  • Result expressed as liters per square meter or kg/m²

Reporting Details:

  • Sample preparation date
  • Date of water immersion
  • Date of testing
  • Average capillary water absorption

Notes:

  • Factor 0.204 accounts for specimen volume and time normalization
  • Ensures consistent evaluation of waterproofing material performance
flowchart TD
    A[Specimen Preparation] --> B[Condition for 28 Days]
    B --> C[Weight Measurement W1]
    C --> D[Water Immersion for 24 Hours]
    D --> E[Weight Measurement W2]
    E --> F[Calculate Water Absorption = 0.204 × (W2 - W1)]
    F --> G[Compile and Report Results]

This approach standardizes capillary water uptake assessment for acrylic polymer coatings.

6Documentation and Result Presentation

Calculation Reference:

[ \text{Capillary water absorption} = \frac{W_2 - W_1}{A \times t} ]

Where:

  • (W_1) = Weight following 28 days conditioning (kg)
  • (W_2) = Weight after 24 hours water immersion (kg)
  • (A) = Surface area of specimen (m²)
  • (t) = Duration in hours (24 h)

The standard simplifies this to: [ = 0.204 \times (W_2 - W_1) ]

Reporting Essentials (Clause 6):

  • Sample preparation date
  • Date of immersion
  • Date of weight measurement
  • Average water absorption from at least three specimens

Specimen Details:

  • Dimensions: 240 mm × 240 mm × 45 mm
  • Density: 451 to 550 kg/m³
  • Aerated concrete blocks per IS 2185 (Part 3)

Reporting Summary Table

ParameterDescription
Preparation DateDate of sample fabrication
Water Immersion DateDate when immersed in water
Testing DateDate of final weighing
Average AbsorptionMean value from samples

flowchart TD
    A[Prepare Specimens] --> B[Condition for 28 Days]
    B --> C[Initial Weighing (W1)]
    C --> D[Immerse in Water for 24 Hours]
    D --> E[Final Weighing (W2)]
    E --> F[Calculate Capillary Absorption]
    F --> G[Report with Dates and Average]

This ensures uniform reporting for capillary water absorption in acrylic polymer waterproofing materials as per IS 13435 Part 3.

7Important Notes and Precautions

Capillary Water Absorption Formula:

[ \text{Capillary water absorption} = \frac{W_2 - W_1}{A \times t} ]

Where:

  • (W_1) = Weight after 28 days conditioning (kg)
  • (W_2) = Weight after 24-hour immersion (kg)
  • (A) = Surface area of specimen (m²)
  • (t) = Time duration (24 hours)

The standard provides a simplified expression: [ \text{Capillary water absorption} = 0.204 \times (W_2 - W_1) ]

Specimen Specifications:

  • Dimensions: 240 mm × 240 mm × 45 mm
  • Material: Aerated concrete blocks, density between 451 and 550 kg/m³, Grade 1 as per IS 2185 Part 3
  • Minimum of 3 specimens for testing

Procedural Notes:

  • Condition coated slabs for 28 days prior to testing
  • Immerse specimens in water for 24 hours
  • Perform weight measurements before and after immersion
  • Calculate average absorption from multiple samples

Reporting Requirements:

  • Sample preparation date
  • Date of immersion
  • Testing date
  • Average capillary water absorption

Precautionary Measures:

  • Use specimens complying with IS 2185 Part 3
  • Maintain consistent conditioning and immersion timing
  • Utilize precise weighing scales
  • Apply rounding rules as per IS 2:1960

flowchart TD
    A[Specimen Preparation] --> B[Condition for 28 Days]
    B --> C[Weigh Specimens (W1)]
    C --> D[Immerse in Water for 24 Hours]
    D --> E[Weigh Specimens (W2)]
    E --> F[Calculate Capillary Absorption]
    F --> G[Document Results with Dates and Averages]

This ensures accurate and reproducible measurement of water penetration resistance of acrylic polymer waterproofing coatings.

Popular Questions About IS 13435 PART 3

?What are the specified dimensions and density range for aerated concrete slabs used in testing?

Per IS 13435 Part 3 (clause 3(a) and December 2000 amendment), the test specimens are aerated concrete slabs measuring 240 mm by 240 mm by 45 mm. These slabs have a density ranging from 451 to 550 kg/m³, typically around 500 kg/m³, and are manufactured according to IS 2185 (Part 3): 1984, Grade 1 blocks sized 600 mm × 250 mm × 200 mm. This ensures consistency and reproducibility in waterproofing tests.

?How should the acrylic polymer coating be applied and conditioned prior to testing?

The acrylic polymer waterproofing material must be uniformly applied to the surface of aerated concrete slabs and allowed to dry fully. Subsequently, the slab edges are sealed using a polyurethane finish to prevent lateral water absorption. The coated specimens are then conditioned for 28 days at a controlled environment of 27 ± 2°C temperature and 65 ± 5% relative humidity. Before testing, the specimens are weighed and placed coating-side down into a plastic pan containing 10 mm depth of water for the capillary water uptake assessment. This procedure ensures consistent moisture conditions and reliable testing results.

?What is the procedure for determining capillary water absorption according to this standard?

The procedure involves preparing aerated concrete slabs (240 mm × 240 mm × 45 mm, density ~500 kg/m³) coated with acrylic polymer and conditioned for 28 days. The conditioned specimen is weighed (W1), then submerged in water for 24 hours. After immersion, it is removed and weighed again (W2). At least three specimens are tested for accuracy. The capillary water absorption is calculated using the formula: 0.204 × (W2 - W1) kg/m². The test results along with dates of preparation, immersion, and testing are documented.

?How is the capillary water uptake calculated and how should the results be reported?

Capillary water uptake is calculated by subtracting the weight after conditioning (W1) from the weight after 24-hour water immersion (W2), then multiplying by 0.204 to normalize for specimen volume and time. The formula is: Capillary water uptake = 0.204 × (W2 - W1). Test reports must include dates of sample preparation, water immersion, and testing, along with the average capillary water uptake from a minimum of three specimens. Weights and calculations should follow rounding norms specified in IS 2:1960.

?What environmental conditions must be maintained during specimen conditioning?

During the 28-day conditioning period, specimens must be kept at a temperature of 27 ± 2°C and relative humidity of 65 ± 5%. These controlled environmental conditions ensure moisture equilibrium and proper curing of the acrylic polymer coating on aerated concrete slabs (240 mm × 240 mm × 45 mm, density ~500 kg/m³). Proper conditioning is critical to obtain reliable and consistent capillary water absorption test results.

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