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Specification for Standard Sand for Testing of Cement
1991 Edition

The 1991 edition of IS 650 outlines the criteria for standard sand employed in cement testing across India. It details the sand’s physical and chemical properties, grading requirements, and packaging norms, predominantly sourcing from Ennore, Tamil Nadu. This standard is vital for manufacturers, laboratories, and construction experts to guarantee consistent and accurate evaluation of cement quality.

11Sections
142Clauses Indexed
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1991Edition
Cement Concrete Aggregates and RCCCategory
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What This Standard Covers

The 1991 edition of IS 650 outlines the criteria for standard sand employed in cement testing across India. It details the sand’s physical and chemical properties, grading requirements, and packaging norms, predominantly sourcing from Ennore, Tamil Nadu. This standard is vital for manufacturers, laboratories, and construction experts to guarantee consistent and accurate evaluation of cement quality.

Who Uses This Standard

  • Engineers in cement production
  • Quality assurance laboratory personnel
  • Structural and civil engineering professionals
  • Material testing specialists
  • Managers overseeing construction projects
  • Researchers in cement and concrete technology
  • Officials responsible for standards compliance

Key Topics Covered

Procurement and source of standard sand
Physical properties and particle size distribution
Chemical composition and purity criteria
Sieving and grading protocols
Packaging methods and labeling requirements
Procedures for testing sand quality
Importance of standard sand in cement strength evaluation
Comparison with global standards
Historical development of the specification
Ensuring consistency and reproducibility
Authorized suppliers and certification processes
Guidelines for storage and handling

Table of Contents

1Scope and Essential Specifications

IS 650 defines the necessary requirements for standard sand used in cement testing to maintain uniformity and dependable test outcomes.

Particle Size Distribution (Clause 4.2)

Size RangePercentage (%)
2 mm to 1 mm33.33
1 mm to 500 microns33.33
500 microns to 90 microns33.33
  • All sand must completely pass through a 2 mm IS sieve and be fully retained on a 90-micron IS sieve.
  • Sieves adhere to IS 460 (Part 1):1985 standards.

Packaging and Labeling (Clause 4.2)

  • Sand fractions are separately packed in 25 or 50 kg jute bags (IS 10036 Part 2:1982) or metal containers.
  • Packaging must be sealed and clearly display particle size.
  • Equal proportions of each size fraction are included in each batch.
  • If not bearing the BIS Standard Mark, a conformity certificate is mandatory.

Particle Size Distribution Illustration:

pie
    title Distribution of Particle Sizes in Standard Sand
    "2 mm - 1 mm": 33.33
    "1 mm - 500 microns": 33.33
    "500 microns - 90 microns": 33.33

This grading ensures standardized sand for reliable cement testing under IS 650.

2Reference Standards and Specifications

IS 650:1991 - Detailed Specifications for Standard Sand

Particle Size Distribution (Clause 4.2)

Standard sand must pass entirely through a 2 mm IS sieve and be completely retained on a 90-micron IS sieve, with the following size segments:

Particle Size RangePercentage (%)
Between 2 mm and 1 mm33.33
Between 1 mm and 500 microns33.33
Between 500 microns and 90 microns33.33
  • Sieves should comply with IS 460 (Part 1):1985.

Packaging and Identification (Clause 4.2)

  • Each size fraction is packed separately in jute bags of 25 or 50 kg or metal containers.
  • These must be sealed and bear clear particle size markings.
  • Equal quantities of each fraction are supplied.
  • Jute bags conform to IS 10036 (Part 2):1982.
  • When the Standard Mark is absent, a Certificate of Conformity from an authorized lab must accompany the product.

Additional Information

  • BIS copyright applies; reproduction requires authorization.
  • Regional BIS offices address related queries.

This framework guarantees consistency and dependability of standard sand used for cement testing.

3Terminology and Definitions

IS 650: Key Terms and Specifications for Standard Sand

  • Particle Size Distribution (Clause 4.2): Standard sand must entirely pass a 2 mm IS sieve and be completely retained on a 90-micron sieve, with equal distribution (~33.33%) in three size ranges:

    Size RangePercentage (%)
    2 mm to 1 mm33.33
    1 mm to 500 microns33.33
    500 to 90 microns33.33
  • Sieve Standards: The sieves used conform to IS 460 (Part 1):1985.

  • Packaging & Marking (Clause 6):

    • Each size component is separately packed in 25 or 50 kg jute bags (IS 10036 Part 2:1982) or metal containers.
    • Containers are sealed and labeled with particle size and standard certification or conformity certificate.
  • Application: Standard sand is utilized to assess cement consistency and strength.


Particle Size Distribution Visual:

pie
    title Particle Size Distribution in Standard Sand
    "2 mm to 1 mm": 33.33
    "1 mm to 500 microns": 33.33
    "500 to 90 microns": 33.33

This ensures repeatable and uniform cement testing as per IS 650.

4Physical Properties of Standard Sand

IS 650: Physical Attributes of Standard Sand

Standard sand for cement testing must comply with the following particle size distribution (Clause 4.2):

Size RangeMass Percentage (%)
2 mm to 1 mm33.33
1 mm to 500 microns33.33
500 microns to 90 microns33.33
  • 100% of the sand must pass through a 2 mm IS sieve.
  • 100% must be retained on a 90-micron IS sieve.
  • A tolerance of up to 1% is permitted for retention on larger sieve or passing through smaller sieve within each fraction.

Packaging Details:

  • Fractions are packed separately in 25 or 50 kg jute bags or metal containers.
  • Each container is labeled with particle size and sealed.

Sieves:

  • Must comply with IS 460 (Part 1):1985.

Summary Table for Particle Size Distribution:

| Particle Size (microns) | Percentage by Mass |
|------------------------|-------------------|
| 2000 - 1000            | 33.33             |
| 1000 - 500             | 33.33             |
| 500 - 90               | 33.33             |

This grading standard replaces the older Leighton-Buzzard sand with Indian Ennore sand, ensuring uniformity and reproducibility in cement testing.

flowchart LR
    A[Standard Sand] --> B{Particle Size Distribution}
    B --> C[2 mm - 1 mm: 33.33%]
    B --> D[1 mm - 500 microns: 33.33%]
    B --> E[500 microns - 90 microns: 33.33%]

Refer to the full IS 650 documentation and related BIS standards for detailed physical and chemical compliance.

5Chemical Purity Requirements

IS 650: Chemical Standards for Standard Sand

Chemical Testing Procedure (Clause 5.1.1):

  • Dry the sand at 100°C for one hour.
  • Weigh 2 grams of the dry sand and place in a porcelain dish.
  • Add 20 ml of hydrochloric acid (HCl) and 20 ml distilled water.
  • Heat the mixture on a water bath for one hour.
  • Filter and thoroughly rinse with hot water.
  • Dry and ignite the residue in a covered crucible.
  • Calculate the loss in mass as the difference between weight before acid treatment and residue after ignition.

Purpose:

  • To confirm the sand's chemical inertness.
  • Limits impurities such as carbonates, organic matter, or soluble salts which may influence cement tests.

Important Considerations:

  • Hydrochloric acid must meet IS 265:1987.
  • Test sieves must conform to IS 460 (Part 1):1985.
  • Both grading and chemical purity affect reproducibility of cement strength testing.

Chemical Test Summary:

StepDetails
Drying temperature100°C for 1 hour
Sample weight2 grams
Acid volume20 ml HCl + 20 ml distilled water
Heating duration1 hour on water bath
Post-treatmentFiltering, washing, drying, ignition
MeasurementPercentage loss in mass

flowchart TD
    A[Dry sand at 100°C] --> B[Take 2g sample]
    B --> C[Add 20 ml HCl + 20 ml water]
    C --> D[Heat for 1 hour]
    D --> E[Filter and wash]
    E --> F[Dry and ignite residue]
    F --> G[Calculate mass loss]

This test ensures the standard sand is chemically suitable and consistent for cement testing as specified in IS 650.

6Grading Protocol for Standard Sand

IS 650: Grading Specifications for Cement Testing Sand

Particle Size Distribution (Clause 4.2)

Size RangePercentage Passing (%)
Passes 2 mm IS sieve (100%)100
Retained on 90 micron IS sieve (100%)100
Between 2 mm and 1 mm33.33
Between 1 mm and 500 microns33.33
Between 500 microns and 90 microns33.33
  • A tolerance of up to 1% is allowed for retention on the upper sieve and passing through the lower sieve in each fraction.

Physical Characteristics (Clause 4.1)

  • Quartz sand with light grey to whitish coloration.
  • Angular grains, nearly spherical in shape.
  • Free from silt contamination.

Packaging Requirements (Clause 4.2)

  • Size fractions are packed separately in 25 or 50 kg jute bags or metal containers.
  • Marked clearly with particle size and conformity certificates.

Grading Summary Table:

IS Sieve SizePercentage Passing (%)
2 mm100
1 mm66.67
500 microns33.33
90 microns0

This grading protocol ensures uniformity and reproducibility in cement testing, consistent with RILEM and ISO guidelines.

7Sampling and Quality Testing Procedures

IS 650: Sampling and Analysis of Standard Sand for Cement Testing

Specifications (Clause 4.2):

  • Particle Size Distribution: The sand must fully pass a 2 mm IS sieve and be entirely retained on a 90-micron IS sieve with these proportions:
Size RangeMass Percentage (%)
Between 2 mm and 1 mm33.33
Between 1 mm and 500 microns33.33
Between 500 microns and 90 microns33.33
  • Tolerance: Up to 1% retention on larger sieve or passing through smaller sieve is allowed per fraction.

  • Sieves: Must meet IS 460 (Part 1):1985 standards.

Packaging:

  • Each size fraction is packed separately in 25 or 50 kg jute canvas bags (IS 10036 Part 2:1982) or metal containers.
  • Bags must be sealed and labeled with particle size.
  • Equal quantities of each fraction are in each supply.

Testing Guidance:

  • Confirm grading by using standard sieves.
  • Validate particle size distribution aligns with specified percentages.
  • Ensure sand uniformity to guarantee reproducible cement test results.

flowchart LR
    A[Collect Standard Sand Sample] --> B[Pass through 2 mm IS sieve]
    B --> C[Retain 33.33% between 2 mm and 1 mm]
    B --> D[Pass through 2 mm sieve]
    D --> E[Retain 33.33% between 1 mm and 500 microns]
    E --> F[Pass through 1 mm sieve]
    F --> G[Retain 33.33% between 500 microns and 90 microns]
    G --> H[Discard particles smaller than 90 microns]

IS 650 stipulates strict grading and packaging protocols to ensure consistent and reproducible cement testing using standard sand.

8Packaging and Labeling Requirements

Packaging and Identification Under IS 650:1991 (Clause 4.2)

  • Packaging:

    • Standard sand is packed separately by particle size fractions.
    • Bag sizes are either 25 kg or 50 kg.
    • Bags are made of jute canvas (conforming to IS 10036 Part 2:1982) or metal containers.
    • All packaging must be securely sealed.
  • Labeling:

    • Each bag/container must have a clear, permanent marking indicating the particle size fraction.
    • Supplies must contain equal weights of each size fraction.
    • Standard sand may bear the BIS Standard Mark.
    • If not standard marked, a Certificate of Conformity from the Concrete and Soil Research Laboratory, Tamil Nadu, must be enclosed inside each bag/container.

Particle Size Distribution Table (Clause 4.2)

Size RangePercentage (%)
2 mm to 1 mm33.33
1 mm to 500 microns33.33
500 microns to 90 microns33.33
  • 100% of sand passes a 2 mm IS sieve.
  • 100% retained on a 90-micron IS sieve.
  • Sieves conform to IS 460 (Part 1):1985.

This ensures consistent grading and packaging for reliable concrete testing.

9Handling and Storage Guidelines

IS 650: Proper Storage and Handling of Standard Sand

Key Points (Clause 4.2):

  • Packaging: Sand is supplied in 25 kg or 50 kg jute canvas bags (IS 10036 Part 2:1982) or metal containers.
  • Marking: Each container must be labeled with the particle size fraction and may display the Standard Mark.
  • Particle Size Distribution:
Size RangePercentage (%)
2 mm to 1 mm33.33
1 mm to 500 microns33.33
500 microns to 90 microns33.33
  • Tolerance of up to 1% retention or passing is allowed per fraction.

Handling Instructions:

  • Bags and containers must be sealed to prevent moisture or contamination.
  • A Certificate of Conformity should be included if the sand lacks the Standard Mark.
  • Store in a clean, dry environment to preserve sand quality.

Particle Size Distribution Representation:

pie
    title Standard Sand Particle Size Breakdown
    "2 mm - 1 mm": 33.33
    "1 mm - 500 microns": 33.33
    "500 microns - 90 microns": 33.33

Maintaining proper storage and handling is crucial to preserving sand purity and grading for consistent cement testing.

10Certification and Compliance

IS 650: Certification and Conformity Overview

  • Packaging and Marking (Clause 4.2):

    • Standard sand is packed in 25 kg or 50 kg jute bags (IS 10036 Part 2:1982) or metal containers.
    • Each particle size fraction is separately packed and clearly labeled.
    • Supplies include equal quantities of all fractions.
  • Certification:

    • If not bearing the BIS Standard Mark, each bag/container must include a Certificate of Conformity issued by the Concrete and Soil Research Laboratory, Government of Tamil Nadu.
    • This certificate verifies adherence to IS 650 specifications.
  • Standard Mark:

    • Certified standard sand can bear the BIS Standard Mark.

Packaging and Certification Summary:

AspectDetails
Packaging25 or 50 kg jute bags or metal containers
LabelingParticle size clearly marked
CertificationCertificate of Conformity if no Standard Mark
Certifying BodyConcrete and Soil Research Laboratory, Tamil Nadu

This ensures traceability, quality assurance, and compliance with IS 650 for standard sand in cement testing.

11Additional Notes and Annexures

IS 650: Supplementary Notes and Annexures

1. Particle Size Distribution (Clause 4.2)

Size RangePercentage (%) ±1
2 mm to 1 mm33.33
1 mm to 500 microns33.33
500 microns to 90 microns33.33
  • 100% passes through 2 mm sieve.
  • 100% retained on 90 micron sieve.
  • Sieves comply with IS 460 (Part 1):1985.

2. Packaging and Labeling (Clause 4.2)

  • Fractions packed separately in 25 or 50 kg jute bags (IS 10036 Part 2:1982) or metal containers.
  • Bags must be indelibly marked with particle size.
  • Equal fractions per supply.
  • Certificate of conformity required if not Standard Marked.

3. Additional Information

  • Up to 1% retention on larger sieve and passing through smaller sieve permitted per fraction.
  • Primary source: Ennore, Tamil Nadu.

4. Reference Standards

  • IS 460 (Test sieves)
  • IS 10036 (Jute canvas bags)
  • IS 2:1960 (Rounding off numerical values)

Particle Size Distribution Diagram:

pie
    title Particle Size Distribution of Standard Sand
    "2 mm to 1 mm": 33.33
    "1 mm to 500 microns": 33.33
    "500 microns to 90 microns": 33.33

These details support uniformity and reproducibility in cement testing using standard sand as per IS 650.

Popular Questions About IS 650

?What is the specified particle size distribution for standard sand according to IS 650?

IS 650 (Clause 4.2) requires the standard sand to have the following particle size distribution:

Size RangePercentage (%)
Between 2 mm and 1 mm33.33
Between 1 mm and 500 microns33.33
Between 500 microns and 90 microns33.33

Additionally:

  • 100% of the sand must pass through a 2 mm IS sieve.
  • 100% must be retained on a 90-micron IS sieve.
  • A tolerance of ±1% is permitted for retention on the larger sieve or passing through the smaller sieve within each fraction.
  • Sieves conform to IS 460 (Part 1):1985.

This grading ensures consistency and reproducibility in cement testing.

Loading diagram...
?From where is the standard sand specified in IS 650 sourced?

The standard sand defined in IS 650 is primarily sourced from Ennore, Tamil Nadu. Additionally, particle sizes greater than 1 mm may be obtained from Mudaliarkuppam, Tamil Nadu. The sand is quartz-based, light grey or whitish in color, angular in shape, and free of silt. It is washed and graded to meet specifications. Tamil Nadu Minerals Ltd, located in Chepauk, Madras, supplies this sand. This indigenous source replaced the previously imported Leighton-Buzzard sand, enhancing local availability and cost-effectiveness.


ParameterDetails
LocationEnnore, Tamil Nadu
Alternate SourceMudaliarkuppam, Tamil Nadu
CompositionQuartz, angular, light grey/whitish
Grain SizePassing 850 micron, retained on 600 micron sieve
SupplierTamil Nadu Minerals Ltd, Chepauk, Madras

Loading diagram...

This ensures standardized and reproducible cement testing across India.

?What chemical purity requirements must the standard sand satisfy?

Per IS 650 (Clause 5.1), the standard sand must be free from organic impurities. The loss of mass upon extraction with hot hydrochloric acid (density 1.16 as per IS 265:1987) should not exceed 0.25% by weight. This criterion ensures the sand is chemically inert and suitable for accurate cement testing without contamination.

Summary:

ParameterRequirement
Organic impuritiesMust be absent
Loss on acid extraction (HCl)≤ 0.25% by mass
Acid specificationHot hydrochloric acid, density 1.16 (IS 265:1987)

This test confirms the sand’s chemical purity, which is critical for reproducible cement strength assessments.

?How should standard sand be packaged and labeled according to IS 650?

IS 650 Clause 4.2 outlines the packaging and marking requirements as follows:

  • Packaging:

    • Each particle size fraction must be packed separately.
    • Use 25 kg or 50 kg jute canvas bags (conforming to IS 10036 Part 2:1982) or metal containers.
    • All packages must be securely sealed.
  • Marking:

    • Each bag or container must bear a clear, indelible marking of the particle size fraction.
    • Supplies must contain equal quantities of each size fraction.
    • Standard sand may carry the BIS Standard Mark.
    • If not standard marked, a Certificate of Conformity from the Concrete and Soil Research Laboratory, Tamil Nadu, must be enclosed within each bag or container.

This ensures traceability, uniformity, and compliance with the standard for cement quality testing.

?Why is the use of standard sand critical in cement quality testing?

Standard sand is essential for cement testing as it provides a uniform and reproducible fine aggregate, ensuring consistency in strength measurements. According to IS 650:

  • The sand is quartz-based, light grey or whitish, with angular grains that are free from silt.
  • Its controlled grading (passing 850 micron sieve and retained on 600 micron sieve) eliminates variability caused by natural sand differences.
  • This uniformity allows accurate evaluation of cement’s compressive and tensile strength.
  • The sand also serves as a benchmark material for testing lime, pozzolanas, admixtures, and abrasion resistance.
  • Indian standard sand from Ennore replaced imported Leighton-Buzzard sand, enhancing local availability and cost efficiency.

Summary of Key Properties:

PropertySpecification
MaterialQuartz, light grey/whitish
Grain ShapeAngular, nearly spherical
Grain SizePasses 850 micron, retained on 600 micron sieve
Free FromSilt and other impurities

This uniformity ensures reliable, comparable cement quality tests across laboratories and batches.

Loading diagram...
?Is it permissible to use standard sand from sources other than Ennore as per IS 650?

IS 650 mandates that standard sand shall primarily be sourced from Ennore, Tamil Nadu (Clauses 4.1 and 4.2). Particle sizes larger than 1 mm may also be obtained from Mudaliarkuppam, Tamil Nadu. The sand must be quartz, light grey or whitish with angular grains, free from silt, and conform to the specified grading (passing 2 mm IS sieve and retained on 90-micron IS sieve with equal fractions).

Use of sand from other sources is not permitted unless it strictly meets IS 650 grading and is certified by the Concrete and Soil Research Laboratory, Tamil Nadu.

Summary:

  • Source: Ennore, Tamil Nadu (primary), Mudaliarkuppam (>1 mm fraction).
  • Grading: 33% between 2 mm and 1 mm, 33% between 1 mm and 500 microns, 33% between 500 microns and 90 microns.
  • Certification required for any other source.
Loading diagram...

This ensures uniformity in cement strength testing nationwide.

?How does IS 650 promote reproducibility in cement testing outcomes?

IS 650 guarantees reproducibility in cement test results by standardizing the source and grading of sand used in mortar preparation:

  • The sand is obtained from Ennore, Tamil Nadu, known for consistent purity and quality.
  • Particle size distribution is carefully controlled with specified ranges and minimal tolerances (maximum 1% retention or passing between sieve sizes).
  • The grading was refined through research to enhance strength results and reproducibility, aligning with international standards like RILEM and ISO.
  • Consistent sand properties reduce variability in mortar behavior, leading to reliable cement strength measurements.
  • Proper packaging and labeling preserve sand quality until use.

Summary of Particle Size Control (IS 650):

Sieve Size (microns)Percentage Passing (%)
850100
60090-100
Intermediate sizesControlled for uniform grading
Loading diagram...

This approach minimizes variability by using a uniform, well-characterized sand critical for dependable cement strength testing.

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