IS 18231980AI Search Enabled✦ AI Generated

Specification for floor door stoppers
1980 Edition

The 1980 specification defines the criteria for floor door stoppers intended for door shutters with thicknesses ranging from 30 to 45 mm. It outlines requirements related to dimensions, materials, manufacturing standards, labeling, packaging, and quality conformity to guarantee dependable operation and interchangeability. This specification is vital for producers, distributors, and inspectors involved with floor door stoppers in building hardware.

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What This Standard Covers

The 1980 specification defines the criteria for floor door stoppers intended for door shutters with thicknesses ranging from 30 to 45 mm. It outlines requirements related to dimensions, materials, manufacturing standards, labeling, packaging, and quality conformity to guarantee dependable operation and interchangeability. This specification is vital for producers, distributors, and inspectors involved with floor door stoppers in building hardware.

Who Uses This Standard

  • Manufacturers of hardware components
  • Quality assurance professionals
  • Construction contractors
  • Design architects
  • Procurement officers
  • Civil engineering professionals
  • Suppliers specializing in door accessories

Key Topics Covered

Application and scope for door shutters within specific thickness range
Material requirements for component parts
Dimensional criteria and allowable variations
Standards for manufacturing quality and defect assessment
Requirements for marking and labeling
Guidelines for packaging and storage
Sampling procedures and compliance evaluation
Standards for surface finishes and treatments
Ensuring component interchangeability
Use and regulation of ISI Certification Mark
Installation guidelines
Inspection and testing protocols

Table of Contents

1Scope and Application
2Material Specifications
3Dimensional Requirements and Tolerances
4Manufacturing Processes and Finishing
5Marking and Labeling Guidelines
6Packaging and Handling
7Sampling Methods and Conformance Criteria
8Appendix A: Sampling Procedures and Acceptance Standards

Popular Questions About IS 1823

?Which materials are approved for making floor door stoppers according to this specification?

Per the 1980 specification, approved materials for floor door stoppers include:

Body or Housing and Cover Plate:

  • Aluminium alloy pressure die castings conforming to IS 617-1975, grades 4600 or 5230
  • Aluminium alloy sheets per IS 737-1974, grades 52000 or 65032
  • Brass sheets as per IS 410-1977 (CuZn40)
  • Cast brass adhering to IS 292-1961 Grade 3
  • Brass gravity die casting following IS 1264-1965 (CuZn40)

Rubber Shock Absorber:

  • Rubber complying with IS 3400 standards, having relative density not exceeding 1.3, hardness 60 ± 5, and resistant to brittleness or tackiness after aging

Springs and Tongue:

  • Springs made from phosphor bronze (IS 7608-1975 Grade 1) or hard drawn steel wire (IS 4454 Part I-1975 Grade 2)
  • Tongue components manufactured from aluminium alloy pressure die castings, cast brass, nylon, or suitable plastics

These selections ensure durability, corrosion resistance, and effective performance.

?What are the standard dimensions and tolerances specified for various door shutter thicknesses?

The specification outlines dimensions and permissible deviations for door shutters of thicknesses 30, 35, 40, and 45 mm as follows:

Door Thickness (mm)A (mm)B (mm)Minimum C (mm)Casting Thickness T1 (mm)Sheet Thickness T1 (mm)Screws for CastingScrews for SheetNumber of Holes
3035140134.53984
354014084.53984
4045150134.53984
455015084.53984

Tolerances are defined as:

  • Dimension A: +0.5 mm
  • Dimension B: ±0.5 mm
  • Thickness T1 (both casting and sheet): +0.3 mm / -0 mm
  • No specific tolerances for minimum C, screw sizes, or number of holes

These parameters assure correct fit and functionality of floor door stoppers with specified door shutter thicknesses.

?According to the standard, how should floor door stoppers be marked and packaged?

The standard requires that each floor door stopper be permanently and clearly marked with the manufacturer's name or trademark along with the shutter size it is designed for. Packaging should involve wrapping each stopper in craft or polyethylene paper to protect against moisture, followed by placement in cardboard boxes. The boxes themselves should bear markings that include the manufacturer's identification, the applicable shutter size, and the quantity contained within. Additionally, a rubber piece must be fixed to the stopper’s end for shock absorption, conforming to specified hardness and density requirements to ensure longevity and performance.

?What sampling approach is recommended to verify product conformity under this standard?

The recommended sampling procedure involves randomly selecting floor door stoppers from at least 10% of the packages, with a maximum of three stoppers chosen from each package. The sample size depends on the total lot size, as defined:

Lot SizeSample SizeMaximum Allowed Defective Units
Up to 10050
101 to 300201
301 to 500322
501 to 1,000503
Above 1,000805

All sampled stoppers undergo testing for dimensional accuracy, material quality, manufacturing defects, and finish. A batch is accepted if the count of defective units does not exceed the permissible limit; otherwise, it is rejected. This method ensures statistically valid quality control.

?Is the ISI Certification Mark permitted on floor door stoppers conforming to this specification?

Yes, floor door stoppers complying with this specification may bear the ISI Certification Mark provided the manufacturer has obtained the appropriate license from the Indian Standards Institution (ISI). The ISI mark signifies adherence to the standard through established inspection, testing, and quality control procedures. Its use is regulated under the Indian Standards Institution (Certification Marks) Act and associated regulations, offering assurance of product quality and conformity to the standard.

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