The standard outlines the specifications for rim latches installed on wooden doors, including requirements for materials, dimensions, manufacturing methods, and performance standards. It distinguishes between two categories of rim latches based on handle operation and is intended for professionals involved in manufacturing, inspection, and installation of door hardware.
Overview
The standard outlines the specifications for rim latches installed on wooden doors, including requirements for materials, dimensions, manufacturing methods, and performance standards. It distinguishes between two categories of rim latches based on handle operation and is intended for professionals involved in manufacturing, inspection, and installation of door hardware.
Audience
Contents
Structure
| Size | A | B | C | D | E | F | G | H | 3 | K (Approx) | L | M | N | P | e | R | T Min | TI Min |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 75 | 75 | 60 | 14 | 10 | 16 | 20 | 8 | 8 | 73 | 60 | 95 | 27 | 16 | 40 | 75 | 20 | 1.60 | 1.60 |
| 100 | 100 | 70 | 20 | 10 | 16 | 22 | 8 | 8 | 98 | 70 | 95 | 27 | 16 | 40 | 80 | 20 | 1.60 | 1.60 |
| 125 | 125 | 70 | 20 | 11.2 | 20 | 22 | 8 | 8 | 123 | 70 | 95 | 27 | 16 | 40 | 80 | 20 | 1.60 | 1.60 |
| 150 | 150 | 70 | 20 | 12.5 | 22 | 22 | 8 | 8 | 148 | 70 | 95 | 27 | 16 | 40 | 80 | 20 | 1.60 | 2.00 |
Permissible deviations: ±1 mm for dimension A, ±0.5 mm for D, G, H, and others.
Key Specifications on Handing of Rim Latches
| Rim Latch Type | Material | Size Range (mm) | Principal Dimensions | Tolerances |
|---|---|---|---|---|
| Type 1 | Mild Steel | 75, 100, 125, 150 | A, B, C, D, E, F, G, H, J, K, L | ±1 to ±2 mm depending on dim. |
| Type 2 | Mild Steel, Brass, Aluminium | 75, 100, 125, 150 | A, B, C, D, E, F, G, H, I, K, L | ±0.5 to ±2 mm depending on dim. |
| Dimension | Value (mm) | Allowed Tolerance (mm) |
|---|---|---|
| A | 100 | ±1 |
| B | 70 | ±1 |
| C | 20 | +1 |
| D | 10.0 | ±0.5 |
| ... | ... | ... |
graph LR
A[Length of Latch (A)] --> B[Backset (D)]
B --> C[Bolt Length]
Overview of Rim Latch Types as per IS 1019
| Size (mm) | A | B | C | D | E | F | G | H | J (Approx) | K | L | M | P | R | S Min | T Min | V Min |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 75 | 75 | 60 | 14 | 10.0 | 16 | 20 | 8 | 8 | 60 | 95 | 27 | 16 | 40 | 75 | 6 | 1.60 | 6 |
| 100 | 100 | 70 | 20 | 10.0 | 16 | 22 | 8 | 8 | 98 | 70 | 95 | 27 | 16 | 40 | 6 | 1.60 | 6 |
| 125 | 125 | 70 | 20 | 11.2 | 20 | 22 | 8 | 8 | 123 | 70 | 95 | 27 | 16 | 40 | 6 | 1.60 | 6 |
| 150 | 150 | 70 | 20 | 12.5 | 22 | 22 | 8 | 8 | 148 | 70 | 95 | 27 | 16 | 40 | 10 | 1.60 | 5 |
Refer to Clause 7.1 for applicable tolerances.
Standard Size Specifications for Rim Latches
| Size (mm) | A | B | C | D | E | F | G | H | J | K | L | M | P | R | S Min | T Min | V Min |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 75 | 75 | 60 | 14 | 10.0 | 16 | 20 | 8.0 | 8.0 | 7.3 | 60 | 95 | 27 | 16 | 40 | 6 | 1.60 | 6 |
| 100 | 100 | 70 | 20 | 10.0 | 16 | 22 | 8.0 | 8.0 | 98 | 70 | 95 | 27 | 16 | 40 | 6 | 1.60 | 6 |
| 125 | 125 | 70 | 20 | 11.2 | 20 | 22 | 8.0 | 8.0 | 123 | 70 | 95 | 27 | 16 | 40 | 6 | 1.60 | 6 |
| 150 | 150 | 70 | 20 | 12.5 | 22 | 22 | 8.0 | 8.0 | 148 | 70 | 95 | 27 | 16 | 40 | 10 | 1.60 | 5 |
Permissible deviations: ±1 mm on dimensions A and B; +1 mm on C; ±0.5 mm on D; etc.
| Size (mm) | A | B | C | D | E | F | ... |
|---|---|---|---|---|---|---|---|
| ... | ... | ... | ... | ... | ... | ... | ... |
Material Specifications and Requirements for Rim Latches
| Material | IS Specification & Grade | Essential Characteristics |
|---|---|---|
| Mild Steel | IS: 1079-1968 Grade 'O' | Must pass bend test: doubled cold without cracking |
| Galvanized Mild Steel Wire | IS: 280-1972 | Wire must withstand 8 wraps around own diameter |
| Cast Brass | IS: 292-1961 Grade 3 | Minimum 60% copper, defect-free casting |
| Brass Sheet | IS: 410-1967 Grade CuZn 40 | Same bend test as mild steel |
| Phosphor Bronze Wire | IS: 1385-1968 Grade PCuSn 4 | - |
| Steel Wire for Springs | IS: 4454-1967 Grade 2 | - |
| Leaded Tin Bronze | IS: 318-1962 Grade 2 | - |
| Aluminium Alloy Castings | IS: 617-1959 (A-5-M or A-6-M) | - |
| Aluminium Alloy Sheet | IS: 737-1974 NS4 or NS5 | - |
| Zinc Base Alloy Die Castings | IS: 742-1966 | - |
Dimension Standards for Rim Latches
| Size (mm) | A | B | C | D | E | F | G | H | J | K | L | M | P | R | S Min | T Min | V Min |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 75 | 75 | 60 | 14 | 10 | 16 | 20 | 8 | 8 | 7.3 | 60 | 95 | 27 | 16 | 40 | 6 | 1.6 | 6 |
| 100 | 100 | 70 | 20 | 10 | 16 | 22 | 8 | 8 | 98 | 70 | 95 | 27 | 16 | 40 | 6 | 1.6 | 6 |
| 125 | 125 | 70 | 20 | 11.2 | 20 | 22 | 8 | 8 | 123 | 70 | 95 | 27 | 16 | 40 | 6 | 1.6 | 6 |
| 150 | 150 | 70 | 20 | 12.5 | 22 | 22 | 8 | 8 | 148 | 70 | 95 | 27 | 16 | 40 | 10 | 1.6 | 5 |
Tolerances: ±1 mm for A and B; +1 / -0.5 mm for C and D; additional as defined.
Manufacturing Standards for Rim Latches
| Material | IS Standard & Grade | Essential Requirements |
|---|---|---|
| Mild Steel | Grade 'O' IS:1079-1968 | Bend test: doubled cold with no cracks, radius = thickness |
| Galvanized Mild Steel Wire | IS:280-1972 | Wire must be wrapped 8 times diameter without fracture |
| Cast Brass | Grade 3 IS:292-1961 | Minimum 60% copper, casting free of defects |
| Brass Sheet | Grade CuZn 40 IS:410-1967 | Bend test same as mild steel |
| Phosphor Bronze Wire | Grade PCuSn 4 IS:1385-1968 | - |
| Steel Wire for Springs | Grade 2 IS:4454-1967 | - |
| Leaded Tin Bronze | Grade 2 IS:318-1962 | - |
| Aluminium Alloy Die Castings | IS:617-1959 | Designations A-5-M or A-6-M |
| Aluminium Alloy Sheet | IS:737-1974 | Designations NS4 or NS5 |
| Zinc Base Alloy Die Castings | IS:742-1966 | - |
Requirements for Workmanship and Finishing Quality
| Size (mm) | A | B | C | D | E | F | G | H | J | K | L (approx) | M | P | R | S Min | T Min | V Min |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 75 | 75 | 60 | 14 | 10 | 16 | 20 | 8 | 8 | 7.3 | 60 | 95 | 27 | 16 | 40 | 6 | 1.6 | 6 |
| 100 | 100 | 70 | 20 | 10 | 16 | 22 | 8 | 8 | 98 | 70 | 95 | 27 | 16 | 40 | 6 | 1.6 | 6 |
| Size (mm) | A | B | C | D | ... | T Min | V Min |
|---|---|---|---|---|---|---|---|
| 75 | 75 | 60 | 14 | 10.0 | ... | 1.60 | 6 |
| 100 | 100 | 70 | 20 | 10.0 | ... | 1.60 | 6 |
| 125 | 125 | 70 | 20 | 11.2 | ... | 1.60 | 6 |
| 150 | 150 | 70 | 20 | 12.5 | ... | 1.60 | 5 |
(Refer to Tables 2 and 3 for comprehensive details)
flowchart LR
A(Size) --> B(Dimensions A to D)
B --> C(Tolerance Range)
C --> D(Material & Finish)
D --> E(Performance Testing)
Note: Verify dimensions and finishes as per purchaser requirements and ensure compliance with performance tests.
Sampling and Inspection Guidelines
| Lot Size | Sample Size | Allowed Defects |
|---|---|---|
| Up to 200 | 15 | 0 |
| 201 to 300 | 20 | 1 |
| 301 to 500 | 30 | 2 |
| 501 to 800 | 40 | 2 |
| 801 and above | 55 | 3 |
flowchart TD
A[Lot Received] --> B{Lot Size Determined}
B -->|Up to 200| C[Sample 15]
B -->|201 to 300| D[Sample 20]
B -->|301 to 500| E[Sample 30]
B -->|501 to 800| F[Sample 40]
B -->|Above 800| G[Sample 55]
C & D & E & F & G --> H[Inspect Samples]
H --> I{Defects ≤ Allowed?}
I -->|Yes| J[Accept Lot]
I -->|No| K[Reject Lot]
Refer to Table 3 and Figure 2 (Clause 7.2) for precise tolerances and dimensions.
Lot Acceptance and Rejection Criteria
| Lot Size | Sample Size | Maximum Allowed Defects |
|---|---|---|
| Up to 200 | 15 | 0 |
| 201 to 300 | 20 | 1 |
| 301 to 500 | 30 | 2 |
| 501 to 800 | 40 | 2 |
| 801 and above | 55 | 3 |
flowchart TD
A[Select Lot] --> B[Determine Sample Size]
B --> C[Test Samples]
C --> D{Defects ≤ Allowed?}
D -- Yes --> E[Accept Lot]
D -- No --> F[Reject Lot]
This procedure guarantees quality adherence as per IS 1019.
Appendix A: Sampling Procedures and Conformity Standards
| Lot Size | Sample Size | Allowed Defective Units |
|---|---|---|
| Up to 200 | 15 | 0 |
| 201 to 300 | 20 | 1 |
| 301 to 500 | 30 | 2 |
| 501 to 800 | 40 | 2 |
| 801 and above | 55 | 3 |
flowchart TD
A[Receive Lot] --> B[Determine Lot Size]
B --> C[Select Sample as per Table 4]
C --> D[Inspect Sample for Dimensions, Defects, Finish, Performance]
D --> E{Defective Count ≤ Allowed?}
E -->|Yes| F[Accept Lot]
E -->|No| G[Reject Lot]
This appendix ensures consistent quality control through statistical sampling and defect thresholds.
Frequently Asked
Component materials specified include mild steel sheet (minimum thickness 2.5 mm for 100 and 125 mm sizes, 3 mm for 150 mm size), cast brass, rolled brass sheet, aluminium alloy castings or sheets, and zinc-based alloys. The spindle is made of mild steel with an 8 mm square cross-section. Rivets are manufactured from galvanized mild steel wire complying with IS:280-1972. Other parts employ cast brass (grade 3 with minimum 60% copper), brass sheet (grade CuZn 40), phosphor bronze wire, steel wire for springs, leaded tin bronze, aluminium alloy die castings, and zinc-based die castings. Materials must meet mechanical and quality tests such as bend tests and defect-free casting to ensure durability and corrosion resistance.
For Type 1 rim latches, tolerances include ±1 mm for main dimensions like A and B, +1 mm for dimension C, ±0.5 mm for dimensions D, G, and H, and ±2 mm for some approximate dimensions such as J, K, and L. Type 2 rim latches have similar tolerance ranges, generally between ±0.5 mm to ±2 mm depending on the dimension. Positive-only tolerances are applied to certain critical measurements to ensure proper fitting. Manufacturers may modify latch shapes but must adhere strictly to these dimensional limits to maintain compatibility.
The handing of a rim latch is assigned based on the handing of the door it is fitted on. A rim latch installed on a left-hand door is classified as left-hand, and similarly, one on a right-hand door is right-hand. This classification ensures the latch bolt projects correctly relative to the door swing. The handing of the door is defined as per IS 1003 (Part I)-1966. Type 1 rim latches (operated by turning handle in one direction) must be specified as left or right hand, whereas Type 2 rim latches (operable in both directions) are not limited by handing.
Rim latches are required to pass a series of performance evaluations including dimensional verification (Clause 7), inspection for manufacturing defects (Clause 8), assessment of workmanship and surface finish (Clause 9), and functional performance testing (Clause 10). Testing involves random sampling of at least 10% of packages with a minimum of three latches per package. Performance tests confirm operational smoothness, durability under repeated use, mechanical strength, and correct latching/unlatching action. Failure in any test results in rejection of the latch.
Sampling and inspection are conducted according to Appendix A and Clause 13.1. Sample sizes depend on the lot quantity as detailed in Table 4, ranging from 15 samples for lots up to 200 units to 55 samples for lots exceeding 800 units. Samples are randomly selected from a minimum of 10% of packages, with at least three latches chosen per package. Inspection covers dimensional compliance, detection of manufacturing defects, workmanship and finish quality, and performance tests. Lots are accepted if the number of defective latches does not exceed the permissible limit specified for the lot size; otherwise, they are rejected, ensuring statistically reliable quality assurance.
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