IS 22981977AI Search Enabled✦ AI Generated

Specification for Single Barrel Stirrup Pump for Fire Fighting Purposes
1977 Edition

This specification outlines the criteria for single barrel stirrup pumps used in firefighting applications, detailing the required materials, structural design, dimensions, performance benchmarks, and marking protocols. It ensures that these manually operated pumps deliver dependable and efficient fire suppression, catering to manufacturers, quality controllers, and fire safety professionals involved in their design and assessment.

8Sections
103Clauses Indexed
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1977Edition
Fire FightingCategory
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What This Standard Covers

This specification outlines the criteria for single barrel stirrup pumps used in firefighting applications, detailing the required materials, structural design, dimensions, performance benchmarks, and marking protocols. It ensures that these manually operated pumps deliver dependable and efficient fire suppression, catering to manufacturers, quality controllers, and fire safety professionals involved in their design and assessment.

Who Uses This Standard

  • Fire protection engineers
  • Pump fabricators
  • Quality assurance inspectors
  • Firefighting equipment specialists
  • Fire safety procurement personnel
  • Maintenance staff for firefighting devices
  • Civil engineers specializing in fire prevention systems

Key Topics Covered

Specifications for pump material components
Construction and design criteria
Dimensional standards and allowable variances
Performance parameters including flow and spray features
Identification and marking requirements
Standards for manufacturing quality and finishing
Protective painting and coating mandates
Design details of handle and stirrup
Nozzle design and functional operation
Hose dimensions and length specifications
Rubber protective covering for the barrel
Weight and mass restrictions

Table of Contents

1Application Scope and Material Standards

Scope Overview (Clauses 2.0 & 3.1)

  • Defines the application range covering materials and assembly of pump parts.
  • Mandates adherence to specified Indian Standards for all materials.

Material Composition (Clause 3.1, Table 1)

PartMaterial TypeRelevant IS Standard
Pump BarrelBrassIS: 407 (Alloy No. 2)
Plunger RodBrassIS: 407 (Alloy No. 2)
Stirrup SupportMild SteelIS: 1977 (Grade ST 32-0)
StrainerBrass SheetIS: 410 (CUZN 40)
PlungerBronze/BrassIS: 318 (Grade 2) / IS: 292
Valve HousingBrass/BronzeIS: 292 / IS: 318
ValveBronze/BrassIS: 318 / IS: 292
HoseBraided RubberIS: 913
Gland NutCopper Alloy/BrassIS: 318 / IS: 292
SleeveCopper Alloy/BrassIS: 318 / IS: 292
NozzleCopper Alloy/Brass/AluminiumIS: 318 / IS: 292 / IS: 617
HandleTimberIS: 620
Protective SheetRubberIS: 638

Key Specification (Clause 4.12)

  • The pump's total weight must be less than or equal to 5 kg.

Summary

  • Strict compliance with IS materials is essential.
  • Components must meet quality and weight standards.
  • Refer to IS 2298 for detailed performance criteria.
2Terminology and Material Definitions

Definitions (Clause 2.0)

  • Clarifies terminology used throughout the standard for consistent interpretation.

Materials Table (Clause 3.1, Table 1)

PartMaterial DescriptionIS Reference
BarrelBrass (Alloy No. 2)IS: 407-1966
Plunger RodBrass (Alloy No. 2)IS: 407-1966
Stirrup SupportMild Steel (Grade ST 32-0)IS: 1977-1969
StrainerBrass Sheet (CUZN 40)IS: 410-1973
PlungerBronze (Sand casting grade 2) / Brass (Die casting grade 3)IS: 318-1962 / IS: 292-1961
Valve HousingBrass / BronzeIS: 292-1961 / IS: 318-1962
ValveBronze / BrassIS: 318-1962 / IS: 292-1961
HoseBraided RubberIS: 913-1968
Gland NutCopper Alloy / BrassIS: 318-1962 / IS: 292-1961
SleeveCopper Alloy / BrassIS: 318-1962 / IS: 292-1961
NozzleCopper Alloy/Brass/AluminiumIS: 318-1962 / IS: 292-1961 / IS: 617-1975
HandleTimberIS: 620-1965
Protective SheetRubberIS: 638-1965

Notes

  • Materials selected ensure corrosion resistance and mechanical strength.
  • Brass and bronze are preferred for their durability in wet environments.
3Material Composition Details

Material Requirements (Clause 3.1)

ComponentMaterial SpecificationIS Standard Reference
BarrelBrass (Alloy No. 2)IS: 407-1966
Plunger RodBrass (Alloy No. 2)IS: 407-1966
Stirrup SupportMild Steel (Grade ST 32-0)IS: 1977-1969
StrainerBrass Sheet (CUZN 40)IS: 410-1973
PlungerBronze (Sand casting grade 2) / Brass (Die casting grade 3, Hot forging grade 1)IS: 318-1962 / IS: 292-1961 / IS: 291-1964
Valve HousingBrass / BronzeIS: 292-1961 / IS: 318-1962
ValveBronze / BrassIS: 318-1962 / IS: 292-1961
HoseBraided RubberIS: 913-1968
Gland NutCopper Alloy / BrassIS: 318-1962 / IS: 292-1961
SleeveCopper Alloy / BrassIS: 318-1962 / IS: 292-1961
NozzleCopper Alloy / Brass / Aluminium AlloyIS: 318-1962 / IS: 292-1961 / IS: 617-1975
HandleTimberIS: 620-1965
Protective SheetRubberIS: 638-1965

Remarks

  • Brass Alloy No. 2 ensures resistance to corrosion and easy machining.
  • Mild steel provides structural integrity.
  • Bronze parts enhance wear resistance for moving components.
  • Rubber elements offer flexibility and protection.
4Pump Components and Assembly Specifications

Component Materials (Clause 3.1, Table 1)

PartMaterial UsedIS Reference
BarrelBrass (Alloy No. 2)IS: 407-1966
Plunger RodBrass (Alloy No. 2)IS: 407-1966
Stirrup SupportMild Steel (Grade ST 32-0)IS: 1977-1969
StrainerBrass Sheet (CUZN 40)IS: 410-1973
PlungerBronze (Sand casting grade 2) / Brass (Die casting grade 3, Hot forging grade 1)IS: 318-1962 / IS: 292-1961 / IS: 291-1964
Valve HousingBrass / BronzeIS: 292-1961 / IS: 318-1962
ValveBronze / BrassIS: 318-1962 / IS: 292-1961
HoseBraided RubberIS: 913-1968
Gland NutCopper Alloy / BrassIS: 318-1962 / IS: 292-1961
SleeveCopper Alloy / BrassIS: 318-1962 / IS: 292-1961
NozzleCopper Alloy / Brass / Aluminium Alloy (A-6-M)IS: 318-1962 / IS: 292-1961 / IS: 617-1975
HandleTimberIS: 620-1965
Protective SheetRubberIS: 638-1965

Notes

  • Materials are carefully chosen for durability and corrosion resistance.
  • Refer to respective IS documents for detailed material properties.
5Pump Performance Criteria

Mass Limitation (Clause 4.12)

  • The complete pump must weigh no more than 5 kilograms.

Material Compliance

ComponentMaterial TypeIS Reference
BarrelBrass (Alloy No. 2)IS: 407-1966
Plunger RodBrass (Alloy No. 2)IS: 407-1966
Stirrup SupportMild Steel (Grade ST 32-0)IS: 1977-1969
StrainerBrass Sheet (CUZN 40)IS: 410-1973
PlungerBronze (Sand casting grade 2) / Brass (Die casting grade 3)IS: 318-1962 / IS: 292-1961
Valve / HousingBrass / BronzeIS: 292-1961 / IS: 318-1962
ValveBronze / BrassIS: 318-1962 / IS: 292-1961
HoseBraided RubberIS: 913-1968
Gland NutCopper Alloy / BrassIS: 318-1962 / IS: 292-1961
SleeveCopper Alloy / BrassIS: 318-1962 / IS: 292-1961
NozzleCopper Alloy / Brass / Aluminium AlloyIS: 318-1962 / IS: 292-1961 / IS: 617-1975
HandleTimberIS: 620-1965
Protective SheetRubberIS: 638-1965

Summary

  • Strict material standards and weight limits ensure portability and reliable functioning.
  • Material quality and mass control are critical for operational performance.
6Manufacturing Quality and Surface Treatment

Workmanship Requirements (Clause 6)

  • All pump components must be manufactured with superior craftsmanship and smooth finishing to guarantee durability and effective operation.

Material Details (Clause 3.1, Table 1)

PartMaterialIS Reference
BarrelBrass (Alloy No. 2)IS: 407-1966
Plunger RodBrass (Alloy No. 2)IS: 407-1966
Stirrup SupportMild Steel (Grade ST 32-0)IS: 1977-1969
StrainerBrass Sheet (CUZN 40)IS: 410-1973
PlungerBronze (Sand casting grade 2) / Brass (Die casting grade 3)IS: 318-1962 / IS: 292-1961
Valve HousingBrass / BronzeIS: 292-1961 / IS: 318-1962
ValveBronze / BrassIS: 318-1962 / IS: 292-1961
HoseBraided RubberIS: 913-1968
Gland NutCopper Alloy / BrassIS: 318-1962 / IS: 292-1961
SleeveCopper Alloy / BrassIS: 318-1962 / IS: 292-1961
NozzleCopper Alloy / Brass / Aluminium AlloyIS: 318-1962 / IS: 292-1961 / IS: 617-1975
HandleTimberIS: 620-1965
Protective SheetRubberIS: 638-1965

Summary

  • Emphasis on quality machining, proper finishing, and assembly.
  • Compliance with IS material standards is mandatory.
  • No specific formulas; focus is on manufacturing excellence.
7Identification and Labeling Requirements

Marking Obligations (Clause 7.1)

  • Each pump must bear a clear, permanent marking of:
    • Manufacturer’s name or trademark
    • Year when the pump was produced

Optional Marking (Clause 7.1.1)

  • The pump may also display the ISI Certification Mark, indicating conformity to Indian Standards under ISI monitoring.

Important Information

  • The use of the ISI mark is governed by the Indian Standards Institution under the Certification Marks Act.
  • ISI-marked products are subject to ongoing verification.
  • Licensing details can be sourced from the Indian Standards Institution.

Marking Summary Table

Marking ElementRequirement
Manufacturer's name/trademarkCompulsory, permanent
Year of manufactureCompulsory, permanent
ISI Certification MarkOptional, licensing dependent

No formulas apply; marking focuses on traceability and standards compliance.

8Dimensional Limits and Weight Specifications

Weight and Dimensions (Clauses 2.8 & 4.12)

  • Maximum allowed total weight of the pump: 5 kilograms.
  • Weight includes all fittings except the delivery hose, liquid content, cut-off device, lance, and nozzle.

Material Compliance (Clause 3.1, Table 1)

ComponentMaterial SpecificationIS Reference
BarrelBrass (Alloy No. 2)IS: 407-1966
Plunger RodBrass (Alloy No. 2)IS: 407-1966
Stirrup SupportMild Steel (Grade ST 32-0)IS: 1977-1969
StrainerBrass Sheet (CUZN 40)IS: 410-1973
PlungerBronze (Sand casting grade 2) / Brass (Die casting grade 3)IS: 318-1962 / IS: 292-1961
Valve / HousingBrass / BronzeIS: 292-1961 / IS: 318-1962
ValveBronze / BrassIS: 318-1962 / IS: 292-1961
HoseBraided RubberIS: 913-1968
Gland NutCopper Alloy / BrassIS: 318-1962 / IS: 292-1961
SleeveCopper Alloy / BrassIS: 318-1962 / IS: 292-1961
NozzleCopper Alloy / Brass / Aluminium Alloy (A-6-M)IS: 318-1962 / IS: 292-1961 / IS: 617-1975
HandleTimberIS: 620-1965
Protective SheetRubberIS: 638-1965

Summary

  • The pump must weigh no more than 5 kg excluding liquid and discharge hose.
  • Component materials must conform to the referenced IS standards.
  • Refer to Table 1 in Clause 3.1 for detailed material information.

Popular Questions About IS 2298

?Which materials are designated for the pump barrel and plunger?

Per IS 2298, the pump barrel is constructed from Brass conforming to IS Alloy No. 2 of IS:407-1966. The plunger can be either Bronze, matching Sand casting grade 2 of IS:318-1962, or Brass, meeting Die casting grade 3 of IS:292-1961 or Hot forging grade 1 of IS:291-1964. The plunger rod is also made of Brass Alloy No. 2 (IS:407-1966) with a minimum machined diameter of 16 mm, ensuring durability, corrosion resistance, and smooth operation within the barrel.

?What are the requirements for the water jet throw distance and spray characteristics?

According to IS 2298, the pump should operate at a speed not exceeding 45 cycles per minute with the nozzle positioned at 1.5 meters above ground. For jet mode, the plain water stream must reach a minimum horizontal distance of 7 meters from the nozzle tip. In spray mode, the spray must resemble a gentle light rain with uniform distribution, having a width of at least 60 cm at 3 meters distance and 90 cm at maximum throw. The nozzle bore diameter is specified at 3 mm and is designed for swift switching between jet and spray modes, with the exit direction consistent for ease of aiming.

?How should the handle and stirrup be designed to ensure effective pump operation?

IS 2298 specifies that the stirrup should be fabricated from mild steel flats or rods and include a convenient foot rest for ease of use. It must be properly aligned with the pump barrel to maintain balance during operation. The handle should be D-shaped with an internal grip length of at least 200 mm and a grip diameter of 25 mm to provide a comfortable and secure hold, thereby improving operational efficiency and user comfort.

?What mandatory marking details must be present on the pump?

Each pump must be permanently marked with the manufacturer's name or trademark and the year of manufacture as per IS 2298 Clause 7.1. Additionally, the pump may bear the ISI Certification Mark, signifying compliance with Indian Standards under the supervision of the Indian Standards Institution, subject to licensing. This ensures clear identification, traceability, and quality assurance.

?What protective coatings are required for ferrous metal parts of the pump?

IS 2298 mandates that all exposed ferrous metal components must receive a primer coating followed by a paint layer colored fire red (Colour No. 536 as per IS 5-1961). The paint must comply with IS 2932-1964 standards. Additionally, the pump barrel should be protected with a 5 mm thick rubber sheath to provide extra resistance against corrosion and wear, enhancing the pump's longevity.

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