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Proforma for Record of Test Values of Locally Available Pavement Construction Materials
1972 Edition

IRC 42 (1972) establishes uniform proforma formats for documenting test results of locally sourced pavement construction materials including hard aggregates, low-quality aggregates, and soil-gravel/moorum mixtures. This standard primarily supports design professionals and survey teams in assessing indigenous materials, facilitating informed material selection and budget estimation prior to specification finalization.

10Sections
17Clauses Indexed
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1972Edition
Roads and Bridges IRC- Indian road congress Category
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What This Standard Covers

IRC 42 (1972) establishes uniform proforma formats for documenting test results of locally sourced pavement construction materials including hard aggregates, low-quality aggregates, and soil-gravel/moorum mixtures. This standard primarily supports design professionals and survey teams in assessing indigenous materials, facilitating informed material selection and budget estimation prior to specification finalization.

Who Uses This Standard

  • Road pavement design professionals
  • Material testing laboratories
  • Surveyors in road construction projects
  • Quality assurance engineers
  • Cost estimation specialists
  • Soil and geotechnical analysts
  • Highway maintenance strategists

Key Topics Covered

Standardized forms for logging test outcomes
Categorization of pavement construction materials
Sampling methodologies for local material sources
Testing protocols for hard aggregates
Assessment procedures for low-grade or soft aggregates
Evaluation of soil-gravel and moorum mixtures
References to Indian and British testing standards
Parameters including aggregate impact, Los Angeles abrasion, and water absorption
Chemical and durability tests for aggregates
Soil gradation and Atterberg limits assessment
Determination of optimum moisture and Proctor density
Guidelines for material suitability in pavement layers
Comments on quarry characteristics and material performance

Table of Contents

1Overview and Purpose

IRC 42 presents uniform proforma templates aimed at assisting engineers in assessing locally sourced pavement materials and generating accurate cost predictions. It outlines three categories of proforma: Type I for hard aggregates, Type II for low-quality or soft aggregates, and Type III for natural soil-gravel/moorum blends, as detailed in Clause 2.1. Developed by the Soil Engineering Committee and ratified in 1972 (Clause 1.2), these proforma facilitate consistent recording of test data and material particulars, harmonized with prevailing specifications (Clause 3.1). The introduction emphasizes the importance of standardized data capture without including specific calculation tables or formulas.

2Scope and Intended Uses

This section clarifies that IRC 42’s proforma serve primarily as a tool for design engineers to appraise local pavement materials and prepare cost estimates before finalizing specifications (Clauses 1.3, 3.1). These forms are not designed for construction-stage quality control but rather as guidance for survey and design teams. They encompass detailed formats for recording test data on hard aggregates, low-grade/soft aggregates, and soil-gravel/moorum mixtures, referencing Indian Standards and IRC test methods for consistency (Clause 4.2). Critical parameters include aggregate impact value, Los Angeles abrasion, specific gravity, water absorption, flakiness index, stripping value for bituminous layers, gradation, moisture content, Proctor density, Atterberg limits, and California Bearing Ratio (CBR) values.

3Classification of Proforma and Usage Guidelines

IRC 42 specifies three distinct proforma types to support engineers in evaluating local pavement materials and estimating costs based on typical specifications (Clause 3.1):

  • Proforma I targets hard aggregates and records parameters such as Aggregate Impact Value, Los Angeles Abrasion, Specific Gravity, Water Absorption, Flakiness Index, Stripping Value for bituminous applications, Bulk Density, Sulphur Content, and Chemical Stability (Clause 2.1).
  • Proforma II covers low-grade or soft aggregates with tests including Aggregate Impact Value, Water Absorption (both dry and wet conditions), Chemical and Soundness evaluations, and performance remarks (Clause 2.1).
  • Proforma III addresses naturally occurring soil-gravel/moorum mixtures, detailing gradation (IS: 2720-Part IV), Optimum Moisture Content, Proctor Density, Atterberg Limits (IS: 2720-Part V), and CBR values (Clause 2.1). Notes clarify that these proforma are intended for pre-specification evaluation rather than construction quality control (Clause 1.3), with testing conducted in accordance with Indian and British Standards (Clause 4.2). Each proforma table includes columns for location, sample and test numbers, results, and remarks on material and quarry conditions, ensuring systematic material assessment.
4Sampling Techniques and Testing Protocols

The standard outlines comprehensive procedures for sample collection and testing of pavement materials, aligning with Indian Standards to maintain uniformity (Clause 4.2). Key directives include:

  • Samples must be prepared at their maximum dry density and optimum moisture content as per IS: 2720-Part VI and tested following IS: 2720-Part XVI, with a 4-day soaking period unless otherwise specified (Clause 4.75).
  • Testing proforma cover hard aggregates, low-grade/soft aggregates, and soil-gravel/moorum mixtures, recording parameters like Aggregate Impact Value (IS: 2386-Part IV/V), Los Angeles Abrasion (IS: 2386-Part IV), Specific Gravity, Water Absorption, Flakiness Index, Stripping Value (IRC method), Bulk Density, Sulphur Content (BS 1047), Chemical Stability (BS 1047), Atterberg Limits (IS: 2720-Part V), CBR values, and gradation (IS: 2720-Part VII).
  • Sieves used must comply with IS: 460.
  • Testing should be performed on three specimens per sample for accuracy. The structured approach ensures reliable evaluation of materials for sub-base, base, and surface layers, including remarks on quarry conditions and bituminous suitability.
5Proforma I: Documentation of Hard Aggregate Test Values

Detailed information on this section is not provided.

6Proforma II: Recording Test Data for Low-Grade and Soft Aggregates

Proforma II captures essential test parameters for low-grade and soft aggregates as per IRC 42, including:

  • Quarry location and name, linked to an index map
  • Material description (such as laterite, kankar, dhandli brick metal)
  • Sample and test identification numbers
  • Aggregate Impact Value under dry conditions (IS: 2386-Part IV) and wet conditions (IS: 5640)
  • Water Absorption (IS: 2386-Part III)
  • Chemical testing where applicable
  • Soundness testing where required
  • Performance remarks reflecting systematic evaluation
  • Additional notes covering quarry status, quantity, and accessibility This proforma references Indian Standards like IS: 2386 (various parts) and IS: 5640 to ensure uniform testing. Aggregate impact values assess strength and durability; water absorption indicates porosity; chemical and soundness tests evaluate stability. The tabulated format promotes consistent data capture for pavement construction decision-making.
7Proforma III: Documentation of Naturally Occurring Soil-Gravel and Moorum Mixtures

Proforma III addresses the testing and recording of naturally sourced soil-gravel/moorum mixtures according to IRC 42 (Clauses 2.1 and 4.75). It includes:

  • Quarry location and identification
  • General material description
  • Sample and test numbers
  • Gradation analysis per IS: 2720-Part IV, listing percentage passing through sieves of sizes 90 mm, 45 mm, 9.5 mm, 4.75 mm, 600 micron, 425 micron, and 75 micron
  • Optimum moisture content and Proctor density as per IS: 2720-Part VI
  • Atterberg limits (Liquid Limit, Plastic Limit, Plasticity Index) as per IS: 2720-Part V
  • CBR testing following IS: 2720-Part XVI with samples prepared at maximum dry density and optimum moisture content, soaked for four days
  • Remarks on quarry condition and accessibility This proforma ensures standardized evaluation referencing IS: 2720 series and IS: 460 for sieve specifications, facilitating informed assessment of these mixtures for pavement applications.
8Referenced Standards for Material Testing

Detailed content not available.

9Guidance on Material Assessment and Commentary

IRC 42 offers comprehensive proformas and related specifications to assist in evaluating local materials for pavement construction, supporting design engineers in material selection and budgeting (Clause 3.1). Key testing parameters and standards include:

  • Hard Aggregates:
    • Aggregate Impact Value (IS: 2386-Part IV)
    • Los Angeles Abrasion (IS: 2386-Part IV)
    • Specific Gravity (IS: 2386-Part III)
    • Water Absorption (IS: 2386-Part II)
    • Flakiness Index (IS: 2386-Part I)
    • Stripping Value (IRC 14 method for bituminous applications)
    • Bulk Density (IS: 2386-Part II)
    • Sulfur Content and Chemical Stability (BS 1047)
  • Low-grade/Soft Aggregates:
    • Aggregate Impact Value (IS: 2386-Part III)
    • Water Absorption (IS: 2386-Part II)
    • Chemical and Soundness Tests as needed
  • Soil-Gravel/Moorum Mixtures:
    • Gradation (IS: 2720-Part IV)
    • Optimum Moisture Content and Proctor Density (IS: 2720-Part VI)
    • Atterberg Limits (IS: 2720-Part V)
    • CBR Values All testing should adhere to relevant Indian Standards (e.g., IS: 2720 series), with samples prepared at maximum dry density and optimum moisture conditions, soaked for four days unless otherwise indicated (Clause 4.75). Sieves used conform to IS: 460. The proformas include sections for quarry location, petrographic description, test outcomes, performance observations, and additional quarry notes to allow thorough material evaluation for various pavement layers, ensuring consistency and reliability in design and construction.
10Additional Remarks on Quarry Status and Material Availability

IRC 42 provides specially designed proformas to systematically document test values of quarry-derived materials, ensuring uniform assessment and suitability for pavement construction. Key details per proforma include:

  • Proforma I: Hard aggregates covering parameters like Aggregate Impact Value (IS: 2386-Part IV), Los Angeles Abrasion (IS: 2386-Part IV), Specific Gravity (IS: 2386-Part III), Water Absorption (IS: 2386-Part III), Flakiness Index (IS: 2386-Part I), Stripping Value (IRC 14), Bulk Density (IS: 2386-Part II), Sulfur Content (BS 1047), and Chemical Stability (BS 1047).
  • Proforma II: Low-grade or soft aggregates such as laterite and kankar, with Aggregate Impact Value, Water Absorption, Chemical, and Soundness tests.
  • Proforma III: Natural soil-gravel/moorum mixtures including Gradation (IS: 2720-Part IV), Optimum Moisture Content, Proctor Density, Atterberg Limits (IS: 2720-Part V), and CBR values (IS: 2720-Part XVI). Additional remarks cover quarry age (new or old), approximate quantity, and access conditions to assess resource availability. These proformas promote thorough evaluation aligned with applicable Indian Standards for quality assurance in pavement layers.

Popular Questions About IRC 42

?Which types of pavement construction materials are included under IRC 42?

IRC 42 encompasses locally sourced pavement materials such as hard aggregates (road stones), slag, low-quality or soft aggregates, and natural soil-gravel or moorum mixtures. These materials are categorized and tested using three dedicated proformas: Proforma I for hard aggregates, Proforma II for low-grade/soft aggregates, and Proforma III for soil-gravel/moorum mixtures, as outlined in Clause 2.1. This classification supports efficient and cost-effective utilization in road construction.

?What is the recommended method for collecting and subdividing samples under this standard?

Per IRC 42 Clause 4.1, before sampling, the source material should be thoroughly examined and divided into groups based on variability to ensure representative sampling from each category. For each material class, three specimens are to be collected, preferably via the quartering method, and tested accordingly. Clause 4.2 mandates that testing follow relevant Indian Standards or IRC procedures to maintain uniformity. Additionally, Clause 4.75 provides proforma templates to systematically record test results, ensuring consistent evaluation.

?What are the key test parameters for assessing hard aggregates?

Detailed information on the essential test parameters for hard aggregates is not available.

?How does the proforma approach the testing of soil-gravel and moorum mixtures?

Proforma III addresses soil-gravel and moorum mixtures by documenting comprehensive properties including a general description, gradation following IS: 2720-Part IV (with percent passing through standard sieves ranging from 90 mm to 75 microns), optimum moisture content, Proctor density as per IS: 2720-Part VI, Atterberg limits (Liquid Limit, Plastic Limit, Plasticity Index) as specified in IS: 2720-Part V, and CBR values tested under IS: 2720-Part XVI. Samples are prepared at maximum dry density and optimum moisture content, soaked for four days prior to testing, with three specimens tested per sample. This detailed recording facilitates uniform evaluation of suitability for pavement construction and cost estimation.

?Which Indian Standards are referenced for testing materials under IRC 42?

IRC 42 refers to multiple Indian Standards to ensure consistent testing procedures (Clause 4.2), including:

  • IS 2386 (various parts) for aggregate tests such as Aggregate Impact Value (Parts IV or V), Los Angeles Abrasion (Part IV), Specific Gravity (Part III), Water Absorption (Part III), Flakiness Index (Part I), and Bulk Density (Part II).
  • IS 2720 series for soil and gravel analysis covering Gradation (Part IV), Atterberg Limits (Part V), Proctor Density (Part VI), and CBR testing (Part VII).
  • IS 5640 for wet soundness testing of aggregates.
  • IS 460 for standard metric sieves utilized in gradation tests. Additionally, some chemical and stability tests refer to British Standards (BS 1047) and IRC 14 for stripping value tests of slag aggregates. These references form the backbone of testing protocols within IRC 42.

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