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Functional Requirements for Dry Powder Tender for Fire Brigade Use

IS 955 (1980) specifies the functional requirements for dry powder tenders used by fire brigades, designed primarily for extinguishing fires involving oils, petroleum products, gases, and electrical equipment. It covers design, construction, materials, performance, and equipment standards for a 150 kg dry powder capacity vehicle, ensuring reliability, safety, and operational effectiveness for firefighting professionals.

21Sections
67Clauses Indexed
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1980Edition
Fire FightingCategory
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What This Standard Covers

IS 955 (1980) specifies the functional requirements for dry powder tenders used by fire brigades, designed primarily for extinguishing fires involving oils, petroleum products, gases, and electrical equipment. It covers design, construction, materials, performance, and equipment standards for a 150 kg dry powder capacity vehicle, ensuring reliability, safety, and operational effectiveness for firefighting professionals.

Who Uses This Standard

  • Fire Brigade Engineers
  • Fire Safety Equipment Manufacturers
  • Fire Service Procurement Officers
  • Emergency Response Vehicle Designers
  • Fire Safety Inspectors
  • Municipal Fire Departments
  • Industrial Safety Managers

Key Topics Covered

Chassis design and dimensions
Engine performance and specifications
Dry powder fire extinguishing system requirements
Fuel and electrical systems
Safety features and stability criteria
Seating and accommodation for crew
Equipment storage and quick-release fittings
Accessories including lighting and communication
Performance testing and acceptance criteria
Materials selection and corrosion resistance
Marking and identification requirements
Instruction manuals and maintenance guidelines

Table of Contents

1Scope

IS 955: Scope and Key Specifications Summary

  • Seating & Body (Clause 4.6.1):

    • Closed seating for 2 men + driver, independent seats.
    • Cabin with 2 doors, hinged front, open outward, double catch striking plates.
    • Rear body accommodates dry powder vessel and equipment (see Appendix A).
    • Rear flooring: chequered plates; canopy roof: aluminium sheets.
  • Equipment Schedule (Appendix A):

Item No.EquipmentQuantityReference IS Code
1Extension ladder, 4.5 m1IS 4571-1977
2Fireman's axe2IS 926-1970
3Axe, large1IS 5505-1969
4Axe, hand1IS 5505-1969
5Shovel1IS 274 (Parts I & II)-1966
  • Gearbox (Clause 4.1.4):

    • Minimum 3 forward speeds + 1 reverse.
    • Oil level check preferably via dip-stick.
  • Accessories (Clause 6.2):

    • Fire bell (250 mm, natural tone, IS 928-1964).
    • Fog lamps, reversing light, trafficators with indicator light.
    • Windshield wipers (one pair).
    • Maintenance tools (beyond standard chassis tools).
    • Search light (flood/beam, with ≥30 m TRS cable, voltage drop ≤2V).
    • Spot light on driver's near side.
    • Inspection lamp with socket on control panel.

flowchart LR
    A[Driver + 2 Men Seating] --> B[2 Doors (front hinged)]
    B --> C[Rear Body: Dry Powder Vessel + Equipment]
    C --> D[Chequered Plate Flooring]
    C --> E[Aluminium Sheet Roof]
    F[Equipment List] --> G[Extension Ladder, Axe, Shovel, etc.]
    H[Gearbox] --> I[3 Forward + 1 Reverse Speeds]
   
2General Requirements

IS 955: General Requirements for Dry Powder Tender for Fire Brigade Use

Key Specifications:

  • Seating: Closed seating for 2 men (driver + 1), independent seats.
  • Cabin Doors: Two doors, one each side; front-hinged, open outward, with double catch striking plates.
  • Door Locks: Designed to prevent inadvertent opening from inside.
  • Rear Body: Accommodates dry powder vessel and equipment (per Appendix A).
  • Flooring: Rear body floor with chequered plates for anti-slip.
  • Roof: Rear canopy roof covered with aluminium sheets.

Material & Construction:

  • Material and workmanship must comply with standards ensuring durability and safety.
  • Accessories and valve fittings must meet relevant specifications, e.g., for compressed gas cylinders.

Rounding Off:

  • Numerical values are rounded off as per revised rules (ensure precision in design parameters).

Summary Table: Key Dimensions & Features

FeatureSpecification
Seating Capacity2 men (driver + 1)
Door TypeFront-hinged, outward opening, double catch
Door LockAnti-inadvertent opening from inside
Rear Body FlooringChequered plates
Rear Roof CoveringAluminium sheets

flowchart LR
    A[Dry Powder Tender] --> B[Driver + 1 Seating]
    A --> C[Two Doors (Front Hinged)]
    A --> D[Rear Body for Equipment]
    D --> E[Dry Powder Vessel]
    D --> F[Chequered Plate Flooring]
    D --> G[Aluminium Sheet Roof]

This ensures compliance with IS 955 functional and safety requirements for fire brigade dry powder tenders.

3Material, Selection and Treatment

IS 955: Material, Selection and Treatment Summary

  • Material Selection (Clause 3.1):
    Choose materials balancing lightness, strength, and durability for the appliance carrying 150 kg dry powder.

  • Corrosion Resistance (Clause 3.2):

    • All parts in contact with water or waterways must be corrosion-resisting materials (e.g., stainless steel, brass).
    • Metal parts exposed to atmosphere must be either corrosion-resistant or surface treated (e.g., painting, galvanizing) to prevent corrosion.
  • Reference Standard for Design (Clause 4.4.1):
    Use IS 7372-1974 for relevant design and construction guidelines instead of IS 7342-1974.


Key Points:

AspectRequirementExample Materials/Treatment
Water-contact partsCorrosion-resisting materialStainless steel, brass
Atmospheric exposure partsCorrosion-resistant or treatedGalvanized steel, painted steel
Structural material choiceLight, strong, durableAluminum alloys, mild steel with coating

Typical Corrosion-Resisting Materials:

  • Stainless Steel (SS 304/316)
  • Brass
  • Aluminum Alloys

flowchart TD
    A[Material Selection] --> B{Contact with Water?}
    B -- Yes --> C[Use Corrosion-Resisting Material]
    B -- No --> D{Exposed to Atmosphere?}
    D -- Yes --> E[Use Corrosion-Resisting or Treated Material]
    D -- No --> F[Standard Structural Material]

This ensures durability and safety for the powder discharge appliance per IS 955.

4Design and Construction

IS 955: Design and Construction Key Points

Material Requirements (Clause 3.2)

  • All parts in contact with water must be corrosion-resistant.
  • Metal parts exposed to atmosphere must be corrosion-resistant or suitably treated.

Design & Construction (Clause 4)

  • Applies to dry powder tenders for fire brigade use.
  • Emphasizes workmanship, finish, accessories, and acceptance tests.

Equipment Schedule (Clause 4.6.1 & Appendix A)

Item No.EquipmentQuantity
1Extension ladder, 4.5 m (IS:4571-1977)1
2Fireman's axe (IS:926-1970)2
3Large axe (IS:5505-1969)1
4Hand axe (IS:5505-1969)1
5Shovel (IS:274 Parts I & II)1

Notes:

  • Use IS codes for detailed specs of each equipment.
  • Rounding off numerical values as per latest revision.
  • Corrosion protection critical for durability and safety.

Summary Diagram of Material Selection

graph TD
  A[Parts in Contact with Water] --> B[Corrosion-Resistant Material]
  C[Metal Parts Exposed to Atmosphere] --> D[Corrosion-Resistant Material or Treated]

For detailed design calculations, refer to the specific IS codes mentioned for equipment and materials.

4.1Chassis Requirements

IS 955: Key Chassis Requirements Summary

  • Chassis Design (4.1.1):
    Must carry full load per specification; conform to specified dimensions (refer IS 955 for exact dimensions).

  • Chassis Configuration (4.1.2):

    • Four-wheeler with 4-wheel drive.
    • Rear axle fitted with stabilizer.
    • Drag hooks/eyes of adequate strength at front & rear.
    • Lubricating nipples accessible & protected; if remote, plates must indicate lubrication points.
  • Suspension & Axle (4.1.3):

    • Springs: High-grade steel, elliptical type preferred (see IS 1135-1973 for leaf springs).
    • Rear axle: Semi-floating, level or hypoid gear driven.
    • Shock absorbers on all wheels.
    • Driving position: Forward or semi-forward preferred.
  • Gearbox (4.1.4):

    • Minimum 3 forward speeds + 1 reverse.
    • Oil level indicator (dip-stick preferred).

Typical Chassis Dimension Table (Example)

ParameterTypical Value (mm)
Wheelbase2500 - 3500
Track width (front)1400 - 1600
Track width (rear)1400 - 1600
Ground clearance150 - 200

Suspension Spring Formula (Leaf Spring Design Reference)

[ \sigma = \frac{6WL}{bt^2} ]

Where:

  • (\sigma) = Bending stress
  • (W) = Load on spring
  • (L) = Length of spring
  • (b) = Width of spring
  • (t) = Thickness of spring

flowchart LR
    A[Chassis] --> B[4-Wheel Drive]
    A --> C[Rear Axle with Stabilizer]
    A --> D[Drag Hooks Front & Rear]
    A --> E[High Grade Elliptical Springs]
    A --> F[Semi-Floating Rear Axle]
    A --> G[Shock Absorbers on Wheels]
    A --> H[Gearbox: 3
4.2Engine Specifications

Key Engine Specifications from IS 955

  • Power Output:

    • Minimum continuous power: 30 kW (brake horsepower)
    • Auto-rating power: 52 kW
    • Engine must have 4 or more cylinders
  • Engine Type & Starting:

    • Petrol engines require dual coil ignition with suppression (HT loads or equivalent)
    • Reliable and quick starting means mandatory:
      • Electrically-operated starter (adequate power)
      • Preferably a hand-starting device
  • Performance Requirements:

    • Road speed: 95 km/h on level road without transfer case
    • Acceleration: Fully laden, from standstill to 60 km/h in ≤ 40 seconds
    • Capability to start on a gradient of 1 in 4 fully laden
  • Operating Conditions:

    • Engine must start without warm-up even in abnormally cold conditions
    • Cooling water temperature to be thermostatically controlled
  • Gearbox:

    • Minimum 3 forward speeds + 1 reverse
    • Oil level indication preferably by dip-stick

Summary Table

ParameterRequirement
Continuous Power≥ 30 kW
Auto-rating Power≥ 52 kW
Cylinders≥ 4
Max Road Speed95 km/h
Acceleration0 to 60 km/h ≤ 40 seconds
Gradient Start Capability1 in 4
Ignition (Petrol engines)Dual coil ignition
Gearbox Speeds≥ 3 forward + 1 reverse

flowchart TD
    A[Engine] --> B{Power Output}
    B -->|Continuous| C[≥ 30 kW]
    B -->|Auto-rating| D[≥ 52 kW]
    A --> E{Cylinders}
    E --> F[≥ 4]
    A --> G[Starting System]
    G --> H[Electric Starter]
    G --> I[Hand Starter (preferable)]
    A --> J[Cooling System]
    J --> K[Thermostatically Controlled]
    A --> L[Performance]
    L --> M[Speed: 95 km/h]
    L --> N[
4.3Fuel System

IS 955 - Fuel System Key Specifications

  • Fuel Tank Capacity:
    Minimum 50 litres (Clause 4.3.1).

  • Fuel Tank Content Gauge:
    Must be fitted on the instrument panel in the driving compartment for monitoring fuel level (Clause 4.3.1).

  • Filling Orifice:

    • Minimum diameter: 50 mm (Clause 4.3.2).
    • Must be in an accessible position.
    • Cap must be clearly marked as "Fuel".
    • For petrol engines, the cap must incorporate an antiflash device to prevent ignition (Clause 4.3.2).
  • Fuel Pump:
    Exactly one mechanically operated fuel pump is required (Clause 4.3.3).


Summary Table

ParameterSpecification
Fuel Tank Capacity≥ 50 litres
Filling Orifice Size≥ 50 mm diameter
Fuel Tank GaugeRequired on instrument panel
Fuel PumpOne, mechanically operated
Filling CapMarked & antiflash device (petrol engines)
flowchart LR
    FuelTank[Fuel Tank (≥50L)]
    FillingOrifice[Filling Orifice (≥50mm)]
    FuelPump[Mechanical Fuel Pump (1 No.)]
    FuelGauge[Fuel Gauge on Panel]
    FillingCap[Cap marked "Fuel" + Antiflash device]

    FillingOrifice --> FillingCap
    FuelTank --> FuelPump
    FuelTank --> FuelGauge

This ensures safe, accessible, and reliable fuel system design per IS 955.

4.4Electrical System

IS 955: Electrical System Key Points

1. Electrical System Voltage

  • 12 Volt system is standard.
  • Battery must conform to IS: 7342-1974 (Lead-acid storage batteries for motor vehicles).

2. Dynamo/Alternator

  • Must be heavy duty type for reliable performance.

3. Accessories Specifications (Clause 6.2)

AccessorySpecification / Details
Fire Bells250 mm, F-Natural Tone Carillon, per IS: 928-1964
Fog LampsPositioned to assist reversing
Reversing LightLow mounted, approved design
TrafficatorsIndicating light on instrument panel
Wind Screen WipersOne pair
ToolsAll routine maintenance tools, beyond chassis kit
Search LightAdjustable flood/beam, 30 m TRS cable, ≤ 2V voltage drop
Spot LightAdjustable, near side of driver enclosure
Inspection LampProtected type, plug socket on control panel

Voltage Drop Formula for Search Light Cable

[ V_{drop} = I \times R_{cable} \leq 2, \text{Volts} ]

  • Where (I) = Current in Amperes
  • (R_{cable}) = Resistance of the cable length (Ohms)

Summary Diagram

graph LR
A[12V Electrical System] --> B[Battery (IS:7342)]
A --> C[Dynamo/Alternator (Heavy Duty)]
A --> D[Accessories]
D --> E[Fire Bell (IS:928)]
D --> F[Fog Lamp]
D --> G[Reversing Light]
D --> H[Trafficators]
D --> I[Wind Screen Wipers]
D --> J[Tools]
D --> K[Search Light (≤2V drop)]
D --> L[Spot Light]
D --> M[Inspection Lamp]

This ensures compliance with IS 955 electrical system requirements for fire appliances.

4.5Dry Powder Fire Extinguishing Equipment

Dry Powder Fire Extinguishing Equipment (IS 955 - Clauses 4.5, 4.5.2, 4.5.3)

  • Cylinder Capacity:

    • Two dry powder cylinders, each 75 kg capacity.
    • Each connected to a separate nitrogen gas cylinder of at least 1.7 m³ capacity.
  • Nitrogen Cylinder Setup:

    • Fitted with reducer valve and pressure regulator.
    • Pneumatic rubber hose: 25 mm dia, 10 m length.
    • Operated one at a time.
  • Discharge Requirements:

    • Powder discharge rate ≥ 2.5 kg/s.
    • Throw distance ≥ 10 m.
    • Minimum discharge duration: 25 seconds.
    • Total powder discharged ≥ 85% of cylinder content.
  • Cylinder Specifications:

    • Filling orifice diameter ≥ 15 cm.
    • Drain orifice diameter ≥ 50 cm at base.
    • Safety valve & blow-off valve mandatory.
    • Working pressure ≤ 15 kgf/cm² at 16°C.
    • Hydraulic test pressure: 30 kgf/cm².
  • Powder Standard:

    • Must conform to IS 4308-1967.

Quick Reference Table

ParameterSpecification
Dry Powder Cylinder Capacity75 kg
Nitrogen Cylinder Capacity≥ 1.7 m³
Hose Diameter & Length25 mm dia, 10 m length
Discharge Rate≥ 2.5 kg/s
Discharge Throw≥ 10 m
Discharge Duration≥ 25 s
Powder Discharge Efficiency≥ 85%
Filling Orifice Diameter≥ 15 cm
Drain Orifice Diameter≥ 50 cm
Working Pressure≤ 15 kgf/cm² @ 16°C
Hydraulic Test Pressure30 kgf/cm²

flowchart LR
    N2Cylinder[Nitrogen Cylinder (≥1.7 m³)]
    PressureReg[Pressure Regulator]
    ReducerValve[Reducer Valve]
    Hose
4.6Body and Accommodation

IS 955: Body and Accommodation Key Points

Seating & Doors (Clause 4.6.1)

  • Seating: Closed cabin for 2 men + driver; all seats independent.
  • Doors: Two doors (one each side), front-hinged, open outward.
  • Locks: Double catch striking plates; prevent inadvertent opening from inside.

Rear Body (Clause 4.6.1)

  • Accommodation for dry powder vessel & equipment (per Appendix A).
  • Flooring: Chequered plates.
  • Roof canopy: Aluminium sheet covered.

Dimensions & Clearance (Clauses 4.1.1 & 4.6.4)

  • Chassis designed for full load per specification.
  • Minimum road clearance: 20 cm (fully loaded).
  • Max width increase by bodywork: 20 mm.
  • Max height with ladder: 3 m from ground.

Accessories (Clause 6.2)

AccessorySpecification/Detail
Fire Bell250 mm, F-Natural Tone Carillon (IS:928-1964)
Fog LampsPositioned for reversing assistance
Reversing LightLow-mounted, approved design
TrafficatorsIndicating light on instrument panel
Wind Screen WipersOne pair
ToolsFor routine maintenance, beyond chassis standard kit
Search LightAdjustable flood/beam, 30 m TRS cable, voltage drop ≤ 2V
Spot LightAdjustable, near side of driver enclosure
Inspection LampProtected, plug-in on control panel

Summary Diagram of Body Layout

graph LR
    A[Driver Seat] --> B[Second Seat]
    B --> C[Two Doors (Front Hinged)]
    C --> D[Rear Body: Dry Powder Vessel & Equipment]
    D --> E[Chequered Plate Flooring]
    D --> F[Aluminium Sheet Roof Canopy]

This concise summary covers body seating, doors, rear body specs, clearance, and essential accessories per IS 955. For detailed dimensions and Appendix A, refer to the full code.

4.7Ladder Gallows

Ladder Gallows per IS 955 (Clause 4.7):

  • Designed to carry a 4.5 m extension ladder (per IS 4571-1977).
  • Must allow easy, quick withdrawal of the ladder from the rear.
  • The head lock on the gallow must be positive in action (secure locking).
  • No equipment should obstruct ladder removal.
  • Max height with ladder mounted: 3 m from ground (Clause 4.6.4).
  • Minimum road clearance: 20 cm when fully loaded.
  • Max appliance width with ladder: 2.0 m.

Key Specifications & Schedule of Equipment (Clause 4.6.1 & 4.5)

EquipmentQuantityReference IS Code
Extension ladder 4.5 m1IS 4571-1977
Fireman's axe2IS 926-1970
Large axe1IS 5505-1969
Hand axe1IS 5505-1969
Shovel1IS 274 (Parts I & II)

Design Considerations for Ladder Gallows:

  • Support strength: Must safely carry ladder weight plus dynamic forces during withdrawal.
  • Head lock mechanism: Positive locking to prevent accidental release.
  • Accessibility: Rear access for quick ladder removal by personnel.
  • No interference: Gallows and other equipment must not block ladder movement.

Simple schematic of Ladder Gallows concept:

flowchart LR
    Ladder[4.5 m Extension Ladder]
    Gallows[Support Gallows]
    HeadLock[Positive Head Lock]
    RearAccess[Rear Access for Withdrawal]

    Ladder -->|Mounted on| Gallows
    Gallows -->|Secured by| HeadLock
    RearAccess -->|Enables| Ladder

For detailed ladder specs, refer to IS 4571-1977 (Aluminium extension ladders for fire brigade use).

4.8Tool Kit Container

IS 955: Tool Kit Container - Key Specifications

  • Clause 4.8: A specially-fitted recessed tray shall be provided for the standard tool kit on the appliance.
  • The tray must securely hold tools listed in Appendix A (Clause 4.6.1), ensuring easy access and safe storage.

Tool Kit Equipment (Appendix A)

Item No.EquipmentQuantity
1Extension ladder 4.5 m1
2Fireman's axe2
3Large axe1
4Hand axe1
5Shovel1

Design Considerations:

  • The container should be recessed to avoid protrusion.
  • Must accommodate all tools without damage during transit.
  • Material and finish should comply with IS 955 workmanship and durability requirements.
  • Ensure ease of removal and replacement of tools during emergency use.
flowchart LR
    A[Tool Kit Container] --> B[Recessed Tray]
    B --> C[Extension Ladder]
    B --> D[Fireman's Axe x2]
    B --> E[Large Axe]
    B --> F[Hand Axe]
    B --> G[Shovel]

This ensures compliance with IS 955 for tool storage on fire appliances.

4.9Performance

IS 955 - Key Performance Specifications for Fire Brigade Appliances

  • Road Speed:
    The appliance must achieve 95 km/h on a level road without engaging the transfer case.

  • Acceleration:
    From a standing start, the fully laden appliance should reach 60 km/h within 40 seconds through the gears with a warm engine.

  • Gradient Start Capability:
    The appliance must be capable of starting from rest on a 1 in 4 gradient (25%) when fully loaded.

  • Gearbox Requirements:

    • Minimum 3 forward speeds + 1 reverse.
    • Oil level must be measurable accurately, preferably via a dip-stick.

Summary Table

ParameterRequirement
Max Road Speed95 km/h
Acceleration to 60 km/h≤ 40 seconds
Gradient Start Capability1 in 4 (25%) fully laden
Gearbox Speeds≥ 3 forward + 1 reverse
Gearbox Oil Level CheckDip-stick or equivalent

flowchart LR
    Start["Start from rest"] --> Acceleration["Reach 60 km/h ≤ 40 sec"]
    Acceleration --> Speed["Maintain 95 km/h on level road"]
    Speed --> Gradient["Start on 1 in 4 gradient fully laden"]
    Gradient --> Gearbox["Gearbox: ≥3 forward + 1 reverse"]
    Gearbox --> OilLevel["Oil level measurable (dip-stick)"]

This ensures the fire appliance is reliable, quick, and capable of handling operational demands.

4.10Brakes

IS 955 - Brakes Key Specifications & Requirements

  • Brake System:

    • Brakes must be fitted on all four wheels.
    • Must be hydraulic, preferably vacuum or air-assisted.
    • Capable of stopping the vehicle at 30 km/h, fully loaded, on dry pavement within 6 m from brake application.
  • Hand Brake:

    • Must hold the fully laden vehicle on a 1 in 4 gradient (25% slope) on a dry surface.
    • Effective in neutral gear.

Important Performance Criteria

ParameterValue
Speed for braking test30 km/h
Maximum stopping distance6 m
Hand brake holding slope1 in 4 (25%) gradient

Additional Notes:

  • Brakes should be reliable under full load.
  • Hydraulic system preferred for consistent braking force.
  • Hand brake must ensure parking safety on steep slopes.

flowchart LR
    A[Vehicle at 30 km/h] -->|Apply Brake| B[Hydraulic Brakes on 4 Wheels]
    B --> C[Stop within 6 meters]
    D[Hand Brake] --> E[Hold Vehicle on 1 in 4 Gradient]

This ensures safety in both motion and stationary conditions as per IS 955.

4.11Stability

IS 955 Stability Requirements Summary

  • Stability Criterion (Clause 4.11):
    The appliance must not overturn when tilted up to 25° from the horizontal under fully equipped and loaded conditions (excluding crew).

  • Interpretation:
    The overturning angle θ ≥ 25° ensures safe operation on inclined surfaces.


Key Formula for Stability Angle

The overturning angle θ can be approximated by:

[ \tan \theta = \frac{B}{2h} ]

Where:

  • ( B ) = Track width (distance between wheels)
  • ( h ) = Height of the center of gravity (CG) from the ground

To satisfy IS 955:

[ \theta \geq 25^\circ \implies \tan 25^\circ \leq \frac{B}{2h} ]

Or,

[ \frac{B}{2h} \geq 0.466 ]


Design Implications

  • Increase track width (B) or lower CG height (h) to improve stability.
  • Ensure fully loaded conditions are considered for CG location.
  • Stability testing involves tilting the vehicle to 25° sideways without overturning.

graph LR
A[Ground] --> B[Vehicle Base Width (B)]
B --> C[Center of Gravity Height (h)]
C --> D[Overturning Angle (θ)]

Summary:
Design the appliance so that:

[ \boxed{ \frac{B}{2h} \geq \tan 25^\circ \approx 0.466 } ]

to meet IS 955 stability clause 4.11.

5Workmanship and Finish

IS 955: Workmanship and Finish - Key Points

  • Clause 5.1: All parts of the appliance must exhibit good workmanship — smooth, uniform, and free from defects such as cracks, sharp edges, or burrs.

  • Clause 3.2:

    • Water-contact parts: Must be made from corrosion-resisting materials (e.g., stainless steel, brass).
    • Exposed metal parts: Either corrosion-resisting or adequately treated (galvanized, painted, or coated) to prevent corrosion.
  • Stability (Clause 4.11): The appliance must remain stable up to a tilt angle of 25° under full load (excluding crew).


Summary Table: Workmanship & Finish Requirements

AspectRequirementNotes
Material for waterwaysCorrosion-resistingStainless steel, brass, etc.
Exposed metal partsCorrosion-resisting or treatedPaint, galvanizing, coating
Surface finishSmooth, defect-freeNo cracks, burrs, or sharp edges
StabilityTilt resistance ≥ 25°Fully equipped & loaded

Visual: Workmanship Quality Flow

flowchart LR
    A[Raw Material Selection] --> B[Corrosion Resistance Check]
    B --> C[Fabrication]
    C --> D[Surface Treatment]
    D --> E[Inspection for Defects]
    E --> F[Final Assembly]

Tip: Follow standard metal finishing practices (e.g., grinding, polishing) to ensure durability and safety in fire brigade appliances.

6Instruction Book, Accessories and Equipment

IS 955: Instruction Book, Accessories, and Equipment Key Points


1. Instruction Book (Clause 6.1)

  • Must include operating and normal maintenance procedures.
  • Should have an itemized, illustrated spare parts list with reference numbers for all wearing parts.

2. Painting (Clause 5.2)

  • Appliance painted fire-red, Shade No. 536 of IS:5-1979.
  • Paint must conform to IS:2932-1974.

3. Schedule of Equipment (Appendix A, Clause 4.6.1 & 6.3)

Item No.EquipmentQuantity
1Extension ladder, 4.5 m (IS:4571-1977)1
2Fireman's axe (IS:926-1970)2
3Large axe (IS:5505-1969)1
4Hand axe (IS:5505-1969)1
5Shovel (IS:274 Parts I & II-1966)1

4. Accessories (Clause 6.2)

  • Fire Bells: 250 mm, natural tone (IS:928-1964), externally mounted, operable from driver’s compartment.
  • Fog Lamps: Positioned for reversing aid.
  • Reversing Light: Low-mounted, approved design.
  • Trafficators: Indicator lights on instrument panel or driver's enclosure.
  • Wind Screen Wipers: One pair.
  • Tools: For routine maintenance, beyond chassis standard kit.
  • Search Light: Adjustable flood/beam, detachable, with ≥30 m TRS cable (voltage drop ≤ 2 V).
  • Spot Light: Adjustable, near side of driver.
  • Inspection Lamp: Protected type with plug/socket on control panel.

Summary Diagram of Equipment & Accessories

graph LR
A[Instruction Book] --> B[Operating Procedures]
A --> C[Maintenance Procedures]
A --> D[Spare Parts List]

E[Equipment] --> F[Extension Ladder]
E --> G[Axes & Shovel]

6.1Instruction Book

IS 955 - Instruction Book & Equipment Specifications

Instruction Book (Clause 6.1)

  • Must include operating and normal maintenance procedures.
  • Should have an itemized, illustrated spare parts list with reference numbers for all wearing parts.
  • Purpose: Guide users for safe operation and upkeep.

Painting (Clause 5.2)

  • Appliance painted fire-red (Shade No. 536, IS:5-1979).
  • Paint to conform to IS:2932-1974.

Equipment Schedule (Appendix A, Clauses 4.6.1 & 6.3)

Item No.EquipmentQuantity
1Extension ladder, 4.5 m (IS:4571)1
2Fireman's axe (IS:926-1970)2
3Axe, large (IS:5505-1969)1
4Axe, hand (IS:5505-1969)1
5Shovel (IS:274 Parts I & II)1

Gear-box (Clause 4.1.4)

  • Minimum 3 forward speeds + 1 reverse.
  • Provision for oil level check (preferably dip-stick).

flowchart TD
    A[Instruction Book] --> B[Operating Procedures]
    A --> C[Maintenance Procedures]
    A --> D[Spare Parts List]
    D --> E[Illustrated & Itemized]
    F[Equipment] --> G[Extension Ladder]
    F --> H[Axes & Shovel]
    I[Gear-box] --> J[3 Forward Speeds]
    I --> K[1 Reverse Speed]
    I --> L[Oil Level Check]

This concise summary ensures compliance with IS 955 for appliance operation and maintenance.

6.2Accessories

IS 955: Accessories Key Specifications & Tables

Clause 6.2 - Accessories Required:

  • Fire-Bell:

    • Diameter: 250 mm
    • Tone: F-Natural Tone Carillon (IS: 928-1964)
    • Mounted externally, operable from inside driver’s compartment.
  • Fog Lamps:

    • Positioned to assist reversing.
  • Reversing Light:

    • Low mounted, approved design.
  • Trafficators:

    • With indicator light on instrument panel or driver’s enclosure.
  • Wind Screen Wipers:

    • One pair.
  • Tools:

    • All tools for routine maintenance beyond chassis standard kit.
  • Search Light:

    • Adjustable flood/beam light, mounted with ≥30 m TRS cable reel.
    • Voltage drop ≤ 2 volts at cable end.
  • Spot Light:

    • Adjustable, near side of driver’s enclosure.
  • Inspection Lamp:

    • Protected type, with plug and socket on control panel.

Clause 4.6.1 - Appendix A: Equipment Schedule

Item No.EquipmentQuantityIS Code Reference
1Extension ladder 4.5 m1IS: 4571-1977
2Fireman's axe2IS: 926-1970
3Large axe1IS: 5505-1969
4Hand axe1IS: 5505-1969
5Shovel1IS: 274 (Parts I & II)-1966

Painting Specification (Clause 5.2):

  • Color: Fire-red, Shade No. 536 (IS: 5-1979)
  • Paint Standard: IS: 2932-1974

flowchart TD
    A[Fire Appliance] --> B[Accessories]
    B --> C[Fire-Bell (250 mm, F Tone)]
    B --> D[Fog Lamps (Reversing Aid)]
    B --> E[Reversing Light (Low Mounted)]
    B --> F[Trafficators
6.3Equipment

IS 955 - Equipment Specifications for Fire Appliances

Key Equipment (Appendix A, Clauses 4.6.1 & 6.3)

Item No.EquipmentQuantityReference IS Code
1Extension ladder, 4.5 m1IS: 4571-1977
2Fireman's axe2IS: 926-1970
3Large axe1IS: 5505-1969
4Hand axe1IS: 5505-1969
5Shovel1IS: 274 (Parts I & II)-1966

Additional Specifications

  • Painting: Fire appliance must be painted fire-red (Shade No. 536 as per IS:5-1979).
  • Paint Quality: Paint shall conform to IS: 2932-1974.

Summary

  • Equipment listed is mandatory on fire appliances.
  • Follow referenced IS codes for dimensions and manufacturing standards.
  • Ensure proper painting for visibility and compliance.
flowchart TD
    A[Fire Appliance] --> B[Extension Ladder (4.5 m)]
    A --> C[Fireman's Axe (2 Nos.)]
    A --> D[Large Axe (1 No.)]
    A --> E[Hand Axe (1 No.)]
    A --> F[Shovel (1 No.)]
    A --> G[Paint: Fire-Red Shade No. 536]

This ensures compliance with IS 955 equipment requirements.

7Marking

IS 955 - Marking: Key Specifications & Equipment

Clause 4.6.1: Equipment to be Carried (Appendix A)

Item No.EquipmentQuantityReference IS Code
1Extension ladder (4.5 m)1IS: 4571-1977
2Fireman's axe2IS: 926-1970
3Large axe1IS: 5505-1969
4Hand axe1IS: 5505-1969
5Shovel1IS: 274 (Parts I & II)-1966

Clause 6.2: Accessories to be Provided

  • Fire-Bells: 250 mm, F-Natural Tone Carillon (IS: 928-1964), externally mounted, operable from driver’s compartment.
  • Fog Lamps: Positioned to assist reversing.
  • Reversing Light: Low-mounted, approved design.
  • Trafficators: With indicator light on instrument panel.
  • Wind Screen Wipers: One pair.
  • Tools: For routine maintenance, excluding chassis standard kit.
  • Search Light: Adjustable flood/beam, with ≥30 m TRS cable, voltage drop ≤ 2V.
  • Spot Light: Adjustable, near side of driver’s enclosure.
  • Inspection Lamp: Protected type, with plug/socket on control panel.

Important Notes:

  • Marking includes clear identification of equipment per IS codes.
  • Accessories ensure operational safety and maintenance readiness.
  • Voltage drop formula for cable:
    [ V_{drop} = I \times R \leq 2,V ] where (I) = current, (R) = resistance of cable.

flowchart LR
    A[Fire Appliance] --> B[Extension Ladder (4.5 m)]
    A --> C[Axes (Fireman's, Large, Hand)]
    A --> D[Shovel]
    A --> E[Accessories]
    E --> F[Fire-Bell (250 mm)]
    E --> G[Fog Lamps & Reversing Light]
    E -->

Popular Questions About IS 955

?What are the required engine specifications for a dry powder tender under IS 955?

IS 955 (1980) specifies the functional requirements for a dry powder tender (150 kg capacity) for fire brigade use. Regarding engine specifications, the code does not explicitly detail engine parameters in the provided context.

However, based on typical fire tender requirements and IS standards for fire appliances:

  • Engine Power: Should be sufficient to carry the fully loaded tender (including 150 kg dry powder, nitrogen cylinders, hoses, water tank if any, and crew) at speeds suitable for emergency response (usually 60-80 km/h).
  • Chassis: Robust truck chassis capable of supporting the weight and providing stability during operation.
  • Auxiliary Power: Engine must support operation of pneumatic systems (e.g., nitrogen gas pressure regulators and hose operation).
  • Reliability & Maintenance: Engine must be reliable under emergency conditions with easy maintenance.

Summary of Fire Tender Engine Requirements (Typical):

ParameterRequirement
Engine TypeDiesel, 4-cylinder or higher
Power Output~70-100 kW (95-135 HP)
TorqueHigh torque for load carrying
Cooling SystemForced water cooling
Fuel CapacitySufficient for minimum 200 km range
TransmissionManual/Automatic, 4-6 speed

Key Functional Specs from IS 955 (Dry Powder System):

  • Two 75 kg dry powder cylinders.
  • Each connected to nitrogen cylinder ≥ 1.7 m³ capacity.
  • Discharge rate ≥ 2.5 kg/s.
  • Throw distance ≥ 10 m.
  • Discharge duration ≥ 25 s.
  • Powder discharge ≥ 85% of content.

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Note: For exact engine specs, consult vehicle manufacturer and IS 14687 (Fire Fighting Vehicles) or related IS codes

?How much dry powder capacity must the tender carry according to this standard?

According to IS 955 (1980) for dry powder tenders:

  • The tender must carry two dry powder cylinders, each with a capacity of 75 kg.
  • Total dry powder capacity = 150 kg (2 × 75 kg).
  • Each powder cylinder is connected to a separate nitrogen gas cylinder (≥ 1.7 m³).
  • Discharge requirements:
    • Rate: ≥ 2.5 kg/sec
    • Throw distance: ≥ 10 m
    • Minimum discharge duration: 25 seconds
    • Powder discharged: ≥ 85% of total content.

Summary Table

ParameterRequirement
Dry powder capacity2 × 75 kg = 150 kg
Nitrogen cylinder capacity≥ 1.7 m³ each
Discharge rate≥ 2.5 kg/sec
Throw distance≥ 10 m
Discharge duration≥ 25 seconds
Minimum powder discharge≥ 85% of total content

This ensures effective fire suppression performance as per IS 955.

?What safety and stability requirements are specified for the vehicle?

IS 955 Vehicle Safety & Stability Requirements:

  • Dimensions:

    • Max overall width: 2.0 m
    • Min road clearance: 20 cm
    • Max turning circle: 17 m
  • Chassis & Drive:

    • Four-wheeler with 4-wheel drive
    • Rear axle fitted with stabilizer
    • Strong drag hooks at front & rear
    • Accessible, protected lubricating nipples
  • Brakes:

    • Brakes on all four wheels; hydraulic system (vacuum or air-assisted preferred)
    • Must stop vehicle at 30 km/h fully loaded within 6 m on dry pavement
    • Hand brake holds vehicle on 1 in 4 gradient on dry surface in neutral gear
  • Stability:

    • Overturning angle ≥ 25° when fully equipped & loaded (excluding crew)
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These requirements ensure safe operation, maneuverability, and resistance to overturning under load.

?Which accessories and equipment are mandatory on the dry powder tender?

According to IS 955, the mandatory accessories and equipment on a dry powder tender include:

  • Two dry powder fire extinguishing cylinders, each with 75 kg capacity.
  • Each powder cylinder connected to a separate nitrogen gas cylinder (minimum capacity 1.7 m³), fitted with:
    • Reducer valve
    • Pressure regulator between nitrogen and powder vessel
  • 10 m long, 25 mm diameter pneumatic rubber hose (operated one at a time).
  • Discharge hose terminating in a hand control powder nozzle.
  • Discharge specifications:
    • Minimum discharge rate: 2.5 kg/sec
    • Minimum throw distance: 10 m
    • Minimum discharge duration: 25 seconds
    • Minimum powder discharge: 85% of total content

These accessories ensure effective and controlled powder discharge for firefighting.

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?What materials are recommended for corrosion resistance in the tender's construction?

According to IS 955, for corrosion resistance in dry powder fire tenders:

  • Water-contact parts (waterways, pipes) must be made of corrosion-resisting materials.
  • Metal parts exposed to atmosphere should either be corrosion-resistant or treated with protective coatings (e.g., galvanization, painting).

Recommended Materials:

  • Stainless steel (commonly grades 304 or 316) for water-contact components.
  • Brass or bronze for fittings and valves.
  • Aluminum alloys with proper surface treatment for lightweight, corrosion resistance.
  • Protective coatings like epoxy paint, galvanization, or powder coating for exposed metal parts.

Summary:

Part ExposureMaterial/Treatment
Water-contact partsStainless steel, brass, bronze
Atmospheric exposureCorrosion-resistant metals or coatings

This ensures durability, strength, and lightness as per Clause 3.1.

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