IS 9441979AI Search Enabled✦ AI Generated

Functional Requirements of 1800-1/Min Trailer Pump For Fire Brigade Use

IS 944:1979 specifies the functional requirements for 1800 liters per minute trailer pumps designed for fire brigade use in India. It covers design, materials, construction, performance, and accessories to ensure reliable, efficient firefighting operations. This standard applies to manufacturers, fire service engineers, and procurement officials involved with trailer-mounted fire pumps.

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1979Edition
Fire FightingCategory
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What This Standard Covers

IS 944:1979 specifies the functional requirements for 1800 liters per minute trailer pumps designed for fire brigade use in India. It covers design, materials, construction, performance, and accessories to ensure reliable, efficient firefighting operations. This standard applies to manufacturers, fire service engineers, and procurement officials involved with trailer-mounted fire pumps.

Who Uses This Standard

  • Fire Brigade Engineers
  • Fire Pump Manufacturers
  • Fire Safety Equipment Inspectors
  • Procurement Officers for Fire Services
  • Mechanical Design Engineers
  • Maintenance Technicians for Fire Equipment
  • Fire Safety Consultants

Key Topics Covered

Pump capacity and performance requirements
Engine specifications and power ratings
Trailer design and towing provisions
Materials selection for durability and strength
Pump construction and impeller balancing
Braking and suspension systems
Accessories and equipment to be provided
Dimensions and weight limits
Instrumentation and gauges
Workmanship and finish standards
Safety features and operational controls
Testing and performance validation

Table of Contents

1Scope

IS 944 - Scope: Key Specifications & Equipment Summary

Scope:
IS 944 specifies the standard equipment and tools for fire-fighting appliances, including detailed quantities and references to related IS codes for each item.


Key Equipment List & Quantities (Selected from Clause 7.5 & Appendix B)

EquipmentQuantityReference IS Code
Aluminium extension ladder (7.5 m)1 No.IS 4571-1977
63 mm rubber lined delivery hose (30 m length)10 Nos.IS 636-1979, IS 903-1975
Hose bandages6 Nos.IS 5612 (Part II)-1977
Double female couplings 63 mm2 Nos.IS 901-1975
Hydrant stand pipe, double outlet1 No.IS 5714-1970
Fire extinguisher, dry powder type (2 kg)1 No.IS 2171-1976
Crow bar with chisel and claws (1 m length)1 SetIS 704-1968
Sledge hammer (6.5 kg)1 No.-
Foam compound (20 litres drum)2 Nos.IS 4989-1974
Fireman's axe, large1 No.IS 926-1970

Important Notes:

  • Equipment dimensions, materials, and performance follow referenced IS codes (e.g., IS 903 for couplings, IS 2171 for extinguishers).
  • Quantities are minimum requirements for standard fire-fighting appliances.
  • Appendix B details additional equipment for trailer pumps, e.g., suction wrenches, strainers, and suction adapters.

Summary Diagram of Fire Appliance Equipment Categories

graph TD
  A[Fire Appliance Equipment]
  A --> B[Ladders & Ropes]
  A --> C[Hoses & Couplings]
  A --> D[Hand Tools]
  A --> E[Extinguishers & Foam]
  A --> F[Protective Gear]

  B --> B1[Aluminium Ladder]
  B --> B2[Manila Rope]

  C --> C1[Delivery Hose]
  C --> C2[Double Female Cou
2General Requirements

IS 944: General Requirements - Key Specifications & Equipment

  • Engine: Minimum 4 cylinders, brake HP sufficient for pump at 0.7 MN/m² (7 kgf/cm²) pressure, petrol engines with dual coil ignition, 12V battery (92 Ah).
  • Essential Equipment (Clause 7.5):
EquipmentQuantityReference IS Code
Aluminium extension ladder 7.5 m1 No.IS: 4571-1977
63 mm rubber lined delivery hose10 Nos.IS: 636-1979 (Type II)
Hose bandages6 Nos.IS: 5612 (Part II)-1977
Double female couplings 63 mm2 Nos.IS: 901-1975
Rubber washers for couplings40 Nos.IS: 937-1965
Dividing & Collecting Breachings1 No. eachIS: 5131-1969, IS: 905-1965
Hydrant stand pipe, double outlet1 No.IS: 5714-1970
Branch with revolving head1 No.IS: 906-1972
Nozzles2 Nos.IS: 903-1975
Fire extinguishers (Dry powder & CO₂)1 No. eachIS: 2171-1976, IS: 2878-1973
Fireman's axe1 No.IS: 926-1970
Crow bar (1 m length)1 SetIS: 704-1968
Sledge hammer (6.5 kg)1 No.Clause 6.5
  • Rounding off values: Follow IS: 2-1960 for test results.

This list ensures operational readiness and compliance with IS 944 standards for firefighting appliances.

flowchart TD
    A[Engine & Power] --> B[Pump at 0.7 MN/m²]
    B --> C[Essential Equipment]
    C
3Materials

IS 944: Key Materials Specifications (Clause 3.1.1 & 4.10)

PartMaterial Specification
Trailer chassis frameSuitable mild steel sections (per Clauses 4.10, 6.3)
AxleCarbon steel or mild steel (per Clause 4.7.3)
Pump casingAluminium alloy Grade 4600 A (IS: 617-1975) or leaded tin bronze Grade II (IS: 318-1962)
Impeller ring & neck ringLeaded tin bronze Grade II (IS: 318-1962)
Engine cover & pump panelMild steel sheets, ordinary grade (IS: 513-1973)

Corrosion Resistance

  • All water-contact parts must be corrosion-resistant or treated.
  • Metal parts exposed to atmosphere require corrosion protection.

Additional Notes on Materials:

  • Aluminium alloy 4600 A offers good corrosion resistance and light weight.
  • Leaded tin bronze provides excellent wear resistance for moving parts like impellers.
  • Mild steel sections must comply with structural strength and durability requirements.

Summary Diagram of Material Selection:

graph TD
    Water_Contact -->|Corrosion Resistant| Aluminium_4600A
    Water_Contact -->|Corrosion Resistant| Leaded_Tin_Bronze
    Atmosphere_Exposed -->|Corrosion Resistant or Treated| Mild_Steel
    Trailer_Chassis --> Mild_Steel_Sections
    Axle --> Carbon_or_Mild_Steel
    Pump_Casing --> Aluminium_4600A
    Pump_Casing --> Leaded_Tin_Bronze
    Impeller_Ring --> Leaded_Tin_Bronze
    Engine_Cover --> Mild_Steel_Sheets

For detailed mechanical properties, refer to IS 617-1975, IS 318-1962, and IS 513-1973.

4Design and Construction

IS 944: Design and Construction - Key Specifications & Tables

1. Material Specifications (Clause 3.1.1)

PartMaterial
Trailer chassis frameSuitable mild steel sections (per Clauses 4.10 & 6.3)
AxleCarbon steel or mild steel (per Clause 4.7.3)
Pump casingAluminium alloy Grade 4600 A (IS: 617-1975) or Leaded tin bronze Grade II (IS: 318-1962)
Impeller ring & neck ringLeaded tin bronze Grade II (IS: 318-1962)
Engine cover & pump panelMild steel sheets (IS: 513-1973, ordinary grade)

2. Equipment & Construction Requirements (Clause 7.5)

EquipmentQuantityReference IS Code
Aluminium extension ladder (7.5m)1 No.IS: 4571-1977
63 mm rubber-lined delivery hose10 Nos.IS: 636-1979 (Type II), length 30 m
Hose bandages6 Nos.IS: 5612 (Part II)-1977
Double female couplings (63 mm)2 Nos.IS: 901-1975
Rubber washers (63 mm couplings)40 Nos.IS: 937-1965
Dividing breaching with control (63 mm)1 No.IS: 5131-1969
Collecting breaching (63 mm)1 No.IS: 905-1965
Hydrant stand pipe, double outlet1 No.IS: 5714-1970
Branch with revolving head (63 mm)1 No.IS: 906-1972
Nozzles2 Nos.IS: 903-1975
Fire extinguisher (dry powder, 2 kg)1 No.IS: 2171-1976
5Workmanship and Finish

IS 944: Workmanship and Finish (Clause 5)

  • Clause 5.1: All parts of the appliance shall exhibit good workmanship — smooth, clean, and free from defects such as cracks, sharp edges, or burrs.
  • Mass Limitation (Clause 4.10): The complete unit's mass shall not exceed 1150 kg including water, fuel, and oil (excluding equipment in Appendices A & B).
  • Finish: Surfaces should be properly finished to prevent corrosion and ensure durability, typically by painting or galvanizing as per relevant IS codes.
  • Tools & Accessories: Specifications for associated tools (e.g., sledge hammer 6.5 kg, crow-bars, saws, wrenches) are referenced for quality and compatibility.

Rounding Off (Clause 0.3): Test results must be rounded following IS 2:1960, retaining the same significant figures as the specified values.


Summary Table: Key Points

AspectSpecification
Max Mass1150 kg (incl. water, fuel, oil)
WorkmanshipSmooth, defect-free, durable finish
Surface FinishPaint/galvanize as per IS standards
ToolsSpecified weights and types (e.g., 6.5 kg sledge hammer)
Rounding OffIS 2:1960 rounding rules
flowchart TD
    A[Appliance Parts] --> B[Good Workmanship]
    B --> C[Smooth Surface]
    B --> D[No Defects]
    B --> E[Proper Finish (Paint/Galvanize)]
    A --> F[Mass ≤ 1150 kg]
    A --> G[Tools & Accessories per Specs]

This ensures durability, safety, and compliance with IS 944 standards.

6Instruction Book, Accessories and Equipment

IS 944: Instruction Book, Accessories & Equipment Key Points

1. Instruction Book (Clause 6.1)

  • Must include operating and maintenance procedures.
  • Provide an itemized illustrated spare parts list with reference numbers.

2. Painting (Clause 5.2)

  • Appliance painted fire red, Shade No. 536 (IS:5-1978).
  • Paint to conform to IS:2932-1974.

3. Accessories & Equipment (Clause 7.5 & Appendix A)

  • Equipment list includes items with quantities and relevant IS standards:
EquipmentQuantityRelevant IS Code
Aluminium extension ladder 7.5 m1 No.IS:4571-1977
63 mm rubber lined delivery hose10 Nos.IS:636-1979, IS:903-1975
Hose bandages6 Nos.IS:5612 (Part II)-1977
Double female couplings 63 mm2 Nos.IS:901-1975
Rubber washers for couplings40 Nos.IS:937-1965
Dividing breachings 63 mm1 No.IS:5131-1969
Collecting breachings 63 mm1 No.IS:905-1965
Hydrant stand pipe, double outlet1 No.IS:5714-1970
Branch with revolving head 63 mm1 No.IS:906-1972
Nozzles2 Nos.IS:903-1975
Torch flash light, 3 cells2 Nos.IS:2083-1962
Fire extinguisher, dry powder 2kg1 No.IS:2171-1976
Fire extinguisher, CO2 2kg1 No.IS:2878-1973
First aid box (10 persons)1 Set-
Rubber gloves1 PairIS:477
Appendix AList of Recommended Equipment

IS 944: List of Recommended Equipment for Fire Fighting Trailers

Key Equipment & Quantities (Clause 7.5 & Appendix B)

EquipmentQuantityIS Reference
Aluminium extension ladder, 7.5 m1 No.IS: 4571-1977
63 mm rubber lined delivery hose, 30 m10 Nos.IS: 636-1979, IS: 903-1975
Hose bandages6 Nos.IS: 5612 (Part II)-1977
Double female couplings, 63 mm2 Nos.IS: 901-1975
Rubber washers for 63 mm couplings40 Nos.IS: 937-1965
Dividing breaching, 63 mm instantaneous1 No.IS: 5131-1969
Hydrant stand pipe, double outlet1 No.IS: 5714-1970
Branch with revolving head, 63 mm1 No.IS: 906-1972
Nozzles2 Nos.IS: 903-1975
Fire extinguisher, dry powder type, 2 kg1 No.IS: 2171-1976
Fire extinguisher, CO2 type, 2 kg1 No.IS: 2878-1973
First aid box for 10 persons1 Set-
Fireman’s axe, large1 No.IS: 926-1970
Foam compound, 20 litres drum2 Nos.IS: 4989-1974
Foam making branch pipe FB51 No.IS: 2097-1969
Jack screw, lifting 4 tonnes1 No.-

Trailer Pump Equipment (Appendix B)

EquipmentQuantityIS Reference
Suction wrenches for
Appendix BEquipment to be Provided in Trailer Pump

IS 944 - Equipment to be Provided in Trailer Pump

Key Specifications (Clause 2.1)

  • Pump capacity: ≥ 1800 l/min
  • Pressure: 0.7 MN/m² (7.0 kgf/cm²)
  • Drive: Internal combustion engine
  • Mounting: Permanently on a trailer, pump at rear, towable by standard vehicle

Equipment List (Appendix B, Clause 4.10)

Sl No.Equipment DescriptionQuantityReference IS Code
2Suction wrenches for 100-mm suction hose couplings2 Nos.IS 4643:1968
3Suction strainer for 100-mm suction hose1 No.IS 907:1965
463-mm delivery hose, 30 m length with instantaneous couplings4 Nos.IS 4927:1968, IS 903:1975
5Manila rope, 15 m length1 No.IS 1084:1969
6Suction adapters 100-mm female to 63-mm instantaneous male1 No.-
7Branch pipes 63 mm2 Nos.IS 903:1975

Additional Accessories (Clause 6.2)

  • Electric taillight with number plate plug at front
  • Essential maintenance tool kit
  • Headlight (≤ 150 mm diameter)

flowchart LR
    TrailerPump -->|Mounted on| Trailer
    TrailerPump -->|Powered by| InternalCombustionEngine
    TrailerPump -->|Pump Capacity| 1800l/min@7kgf/cm2
    TrailerPump -->|Equipped with| EquipmentList
    EquipmentList --> SuctionWrenches
    EquipmentList --> SuctionStrainer
    EquipmentList --> DeliveryHoses
    EquipmentList --> ManilaRope
    EquipmentList --> SuctionAdapters
    EquipmentList --> BranchPipes

This summary ensures compliance with IS 944 requirements for trailer pump equipment and accessories.

Popular Questions About IS 944

?What is the required pumping capacity and pressure for the trailer pump?

According to IS 944, the trailer pump requirements are:

  • Capacity: Minimum 1800 liters/min at rated conditions.
  • Pressure: Minimum 0.7 MN/m² (7.0 kgf/cm²).
  • Lift: The pump should operate continuously for 4 hours at a 3 m vertical lift (from water level to suction eye).
  • Performance: Deliver rated output at 0.7 MN/m² pressure and 3 m lift without engine cooling water replacement; engine oil temperature must remain within limits.

Summary Table from IS 944:

ParameterValue
Flow Rate≥ 1800 liters/min
Pressure0.7 MN/m² (7.0 kgf/cm²)
Suction Lift3 m
Continuous Run4 hours

This ensures the pump is suitable for fire brigade use, mounted on a trailer, and driven by an internal combustion engine.

Loading diagram...

This setup guarantees mobility and reliable firefighting performance.

?Which engine specifications must the trailer pump meet according to IS 944?

According to IS 944-1979, the trailer pump's engine must meet the following specifications:

  • Engine Type: Internal combustion (IC) engine with not less than 4 cylinders.
  • Standard Compliance: Shall conform to IS 1603-1960.
  • Power: Brake horsepower must be sufficient to operate the pump at rated output delivering 1800 l/min at 0.7 MN/m² (7 kgf/cm²) pressure, including a reserve power margin.
  • Ignition (Petrol Engine): Must have dual coil ignition with automatic cut out.
  • Electrical System: Equipped with a generator/alternator to charge a 12-volt battery, 92 Ah capacity (10-hour rate).

This ensures reliable pump operation under fire brigade conditions with adequate power and electrical support.

Loading diagram...
?What materials are specified for critical components like the impeller and pump casing?

According to IS 944, the specified materials for critical pump components are:

  • Pump casing:

    • Aluminium alloy Grade 4600 A (IS: 617-1975) OR
    • Leaded tin bronze (Grade II, IS: 318-1962)
  • Impeller ring and impeller neck ring:

    • Leaded tin bronze (Grade II, IS: 318-1962)
  • Engine cover and pump panel:

    • Mild steel sheets (IS: 513-1973, ordinary grade)
  • Trailer chassis frame:

    • Suitable mild steel sections fulfilling Clauses 4.10 & 6.3
  • Axle:

    • Carbon steel or mild steel as per Clause 4.7.3

Additional notes:

  • All water-contact parts must be corrosion-resistant or treated for corrosion resistance (Clause 3.1.1).
  • The impeller must be dynamically balanced and leak-proof under 2.5 MN/m² pressure (Clauses 4.3.1 & 4.3.2).

This ensures durability, corrosion resistance, and reliable hydraulic performance.

?What are the dimensional and weight limits for the trailer pump unit?

Dimensional and Weight Limits for Trailer Pump Unit (IS 944):

  • Overall Length: ≤ 3.3 m
  • Overall Height: ≤ 1.6 m (including spotlight)
  • Wheel Track (width between wheels): ≤ 1.4 m

Trailer Frame & Suspension:

  • Two semi-elliptic springs as per IS 1135-1973
  • Axles suitable for cross-country use
  • Pneumatic tyres: 6.00 x 16 size, 6 ply

Weight:

  • The code does not specify an explicit weight limit; however, the design should ensure the unit is compact with a low center of gravity for stability during towing.

Additional Notes:

  • Pump capacity: ≥ 1800 l/min at 0.7 MN/m² (7.0 kgf/cm²) pressure
  • Mounted permanently on trailer, pump at rear
  • Equipped with electric taillight, headlight (≤150 mm diameter), and essential maintenance tools

Loading diagram...
?What accessories and equipment must be included with the trailer pump?

According to IS 944, the trailer pump must include the following accessories and equipment:

Accessories (Clause 6.2)

  • Electric Taillight with Number Plate: Cable ends in a plug at the front of the trailer.
  • Tools: A complete kit for normal maintenance.
  • Headlight: Diameter not more than 150 mm mounted on the trailer pump.

Equipment (Clause 4.10, Appendix B)

EquipmentQuantity
Suction wrenches for 100-mm suction hose2 Nos.
Suction strainer for 100-mm suction hose1 No.
63-mm delivery hose (30 m length) with instantaneous couplings4 Nos.
Manila rope (15 m)1 No.
Suction adapter (100-mm female to 63-mm instantaneous male)1 No.
Branch pipes 63 mm2 Nos.

These ensure operational readiness and compliance with IS standards for fire-fighting trailer pumps.

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