IS 91041979AI Search Enabled✦ AI Generated

Guide for storage and protection of logs and sawn timber

IS 9104:1979 provides comprehensive guidance on the proper storage and protection of logs and sawn timber to prevent damage such as surface and end cracking, mould growth, decay, and insect attacks. It is essential for forestry professionals, sawmill operators, and timber merchants involved in the handling, seasoning, and preservation of timber to ensure quality retention during storage and seasoning processes.

7Sections
78Clauses Indexed
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1979Edition
TimberCategory
Alternative search terms: IS 9104 PDF, IS 9104 pdf free download, IS 9104 free download pdf, IS9104 PDF, IS-9104 PDF, IS 9104 1979 PDF, IS 9104:1979 PDF, IS 9104-1979 PDF, IS 9104 (1979) PDF, IS 9104 1979 edition PDF, IS 9104 edition 1979 PDF

What This Standard Covers

IS 9104:1979 provides comprehensive guidance on the proper storage and protection of logs and sawn timber to prevent damage such as surface and end cracking, mould growth, decay, and insect attacks. It is essential for forestry professionals, sawmill operators, and timber merchants involved in the handling, seasoning, and preservation of timber to ensure quality retention during storage and seasoning processes.

Who Uses This Standard

  • Foresters and Forest Conservators
  • Sawmill Operators
  • Timber Merchants and Traders
  • Wood Preservation Specialists
  • Civil Engineers involved in Timber Construction
  • Quality Control Inspectors in Timber Industry
  • Timber Seasoning and Drying Technicians

Key Topics Covered

Storage methods for logs in depots and sawmill yards
Use of log ponds and water spray systems for log preservation
Prophylactic chemical treatments to prevent biological deterioration
End-coating compositions to minimize moisture loss and cracking
Air seasoning and kiln seasoning of converted timber
Protection against surface and end cracking during drying
Handling and hygiene requirements for timber yards
Preservative application intervals and procedures
Treatment of refractory timber species prone to cracking
Drainage and site preparation for timber storage yards
Inspection and segregation of damaged or infected logs
Guidelines for stacking and shading of timber during seasoning

Table of Contents

0Introduction

IS 9104 primarily deals with specifications for timber structures. The Introduction section outlines the scope, definitions, and general guidelines but does not provide direct formulas or tables.

Key Points from IS 9104 Introduction:

  • Covers materials, workmanship, and structural design principles for timber.
  • Emphasizes durability, strength, and serviceability of timber members.
  • Defines basic terms related to timber properties and structural use.

Important Specifications (general knowledge):

  • Design stresses for timber depend on species, grade, and moisture content.
  • Allowable bending stress (Fb), shear stress (Fv), and compressive stress (Fc) are key parameters.
  • Use modulus of elasticity (E) for deflection calculations.

Typical Formulas (from timber design practice):

  • Bending stress:
    [ \sigma_b = \frac{M}{Z} ]
    where ( M ) = bending moment, ( Z ) = section modulus.

  • Shear stress:
    [ \tau = \frac{V}{A} ]
    where ( V ) = shear force, ( A ) = shear area.

  • Deflection:
    [ \delta = \frac{PL^3}{48EI} ]
    for a simply supported beam with point load ( P ).

For detailed tables and design values, refer to IS 883 and IS 1905 which complement IS 9104.

flowchart TD
    A[Timber Properties] --> B[Strength Parameters]
    B --> C{Design Stresses}
    C --> D[Bending Stress (Fb)]
    C --> E[Shear Stress (Fv)]
    C --> F[Compression Stress (Fc)]
    B --> G[Modulus of Elasticity (E)]
    G --> H[Deflection Calculations]

Summary: IS 9104 Introduction sets the framework; detailed formulas and tables are in related codes like IS 883.

1Scope

IS 9104: Scope Overview

IS 9104 (1979) primarily deals with the Code of Practice for Structural Use of Timber in India. It sets guidelines for:

  • Selection and grading of timber
  • Design principles for timber structures
  • Specifications for workmanship and durability
  • Methods for calculating stresses and load capacities

Key Specifications & Scope Highlights:

  • Applies to timber in structural applications (buildings, bridges, etc.)
  • Covers seasoning, preservation, and grading of timber
  • Includes allowable stresses for various timber species and conditions
  • Addresses jointing, connections, and fasteners

Important Formulas (General Structural Timber Design):

  • Bending Stress:
    [ \sigma_b = \frac{M}{Z} ] Where:
    ( M ) = Bending moment,
    ( Z ) = Section modulus

  • Shear Stress:
    [ \tau = \frac{V}{A} ] Where:
    ( V ) = Shear force,
    ( A ) = Cross-sectional area

Typical Tables (from IS 9104 & related codes):

Timber GradeAllowable Bending Stress (N/mm²)Allowable Shear Stress (N/mm²)
A10-151.5-2.5
B8-121.2-2.0

Note: Refer to IS 883 and IS 1708 for detailed grading and stress values.


flowchart TD
    A[Timber Structural Use] --> B[Selection & Grading]
    A --> C[Design Principles]
    A --> D[Workmanship & Durability]
    C --> E[Stress Calculations]
    E --> F[Bending Stress]
    E --> G[Shear Stress]

For detailed tables and exact values, consult the full IS 9104 document and related IS codes on timber.

2Storage of Logs in Depots and Saw Mill Yards

IS 9104 provides guidance on storage of logs in depots and saw mill yards to prevent damage like cracking, mould, decay, and insect attack.

Key Points on Storage from IS 9104:

  • Storage Periods: Logs in depots have shorter storage periods than saw mill yards, but all logs must be stored scientifically to avoid losses.
  • Protection Measures:
    • Prevent surface and end cracking by proper stacking and covering.
    • Avoid biological deterioration (mould, decay, insects) by ensuring good ventilation and dryness.
  • Stacking Guidelines:
    • Use supports (stickers) between log layers for air circulation.
    • Elevate logs from ground to prevent moisture absorption.
  • Environmental Control:
    • Store in shaded, well-drained areas.
    • Cover stacks with waterproof sheets but allow air passage.

General Recommendations (from engineering practice):

AspectSpecification
Stickers spacing0.6 to 1 m between log layers
Elevation from ground≥ 15 cm (to avoid ground moisture)
Stack length≤ 10 m (to minimize bending stresses)
CoveringWaterproof but breathable covers
flowchart LR
    A[Logs] --> B[Stacking with Stickers]
    B --> C[Elevation from Ground]
    C --> D[Cover with Waterproof Sheet]
    D --> E[Allow Ventilation]
    E --> F[Prevent Cracking & Decay]

Note: IS 9104 is a guide; always combine with local climate considerations and timber species properties for best results.

3Protection of Logs

IS 9104: Protection of Logs - Key Points & Specifications

1. Storage & Protection Guidelines (Clause 2.1.4)

  • Prophylactic Treatment:

    • Debarked logs must be sprayed with preservatives as per IS 401-1967.
    • Repeat spraying every 3 to 6 months based on biological threat level (fungi, termites, insects).
  • Storage Conditions:

    • Store logs under shade to reduce exposure to sun and rain.
    • Place logs on preservative-treated timber supports to avoid ground contact and termite attack.
  • End Protection:

    • Apply end coating compositions (paint or spray) on log ends to prevent end-cracking.

2. Important Specifications

ParameterSpecification
Prophylactic treatmentAs per IS 401-1967 (preservative spray)
Treatment frequencyEvery 3 to 6 months
Storage supportPreservative-treated timber
Protection from sun & rainStore under shade
End protectionPaint or spray end coating composition

Summary Diagram

flowchart TD
    A[Debarked Logs] --> B[Prophylactic Treatment (IS 401)]
    B --> C[Storage Under Shade]
    C --> D[Place on Preservative Treated Timber]
    D --> E[Apply End Coating]
    E --> F[Repeat Treatment Every 3-6 Months]

Note: Refer IS 401-1967 for detailed preservative types and application methods.

4Inspection and Handling of Logs

IS 9104: Inspection and Handling of Logs – Key Points

IS 9104 focuses on proper storage and protection of logs to prevent damage like cracking, mould, decay, and insect attack.

Key Specifications:

  • Inspection of Logs:

    • Check for surface and end cracks.
    • Identify signs of mould, decay, or insect infestation.
    • Logs with defects should be segregated and treated or discarded.
  • Handling:

    • Use proper lifting equipment to avoid mechanical damage.
    • Avoid dropping or dragging logs on rough surfaces.
    • Handle logs gently to prevent surface bruising.
  • Storage Guidelines:

    • Store logs on well-drained, raised platforms to avoid moisture.
    • Stack logs with uniform spacing for air circulation.
    • Cover stacks with waterproof sheets but allow ventilation.
    • Maintain logs away from soil contact to prevent decay.

Typical Storage Stack Dimensions (Recommended):

ParameterValue
Log length spacing30-50 cm between logs
Stack heightNot exceeding 2.5 m
Base support heightAt least 15-20 cm above ground

Protection Measures:

  • Apply fungicides/insecticides if infestation is detected.
  • Rotate stock regularly to avoid prolonged storage.
flowchart LR
    A[Log Inspection] --> B{Defects?}
    B -- Yes --> C[Treatment or Segregation]
    B -- No --> D[Proper Handling]
    D --> E[Storage on Raised Platform]
    E --> F[Cover & Ventilate]
    F --> G[Periodic Monitoring]

This ensures logs remain in good condition for conversion into quality timber.

5Storage After Conversion in the Depots/Yards

Storage After Conversion in Depots/Yards (IS 9104)

IS 9104 emphasizes proper storage of logs and converted timber to prevent damage such as cracking, mould, decay, and insect attack.

Key Specifications:

  • Storage Period: Logs in depots have shorter storage periods than saw mill yards but require proper handling regardless.
  • Protection Measures:
    • Logs must be stacked scientifically to avoid surface/end cracking.
    • Apply effective preservatives on insect-damaged parts.
    • Segregate unusable timber after treatment.
  • Environmental Control: Ensure good ventilation and protection from moisture to minimize biological deterioration.

Practical Guidelines (from IS 9104 & engineering practice):

AspectRecommendation
StackingUse raised platforms or sleepers for air circulation
OrientationAlign logs longitudinally to prevent warping
CoveringUse waterproof covers but allow air flow
Inspection FrequencyRegular checks for insect attack and decay

Rounding Off:

  • Follow IS 2-1960 rules for rounding test values during compliance checks.
flowchart LR
    A[Logs Received] --> B[Inspection for Damage]
    B -->|No Damage| C[Stacking with Airflow]
    B -->|Damage Found| D[Apply Preservatives]
    D --> E[Segregate Unusable Timber]
    C --> F[Regular Monitoring]
    F --> G[Dispatch or Further Processing]

This ensures timber quality is maintained during storage after conversion.

6Protection Against Cracks/Splits During Air Seasoning

Protection Against Cracks/Splits During Air Seasoning (IS 9104)

Key Specifications (Clause 6.1):

  • Species prone to cracking (e.g., sal, laurel, irul) require special treatment during air seasoning.
  • Use hygroscopic-cum-antishrink chemicals such as:
    • Polyethylene glycol (PEG-1000) – most effective
    • Urea
    • Common salt
  • Treatment method: Spray or soak timber in 50% PEG-1000 aqueous solution with 1-2% sodium pentachlorophenate (for insect/fungi protection).
  • Temperature: 45-50°C (can go up to 60°C for better diffusion).
  • Treatment duration depends on species refractoriness and cross-section thickness.
  • After treatment, close pack timbers briefly, then air-dry under shade/shed per IS 1141-1973.

Important Notes:

  • End-coating before stacking reduces end-splits.
  • Air seasoning sheds must suit climate, species, and timber thickness.
  • Prophylactic treatment before stacking is essential in damp climates.

Summary Table: Protection Method

StepDetails
ChemicalPEG-1000 (50% water solution) + 1-2% sodium pentachlorophenate
Temperature45-50°C (up to 60°C if needed)
Treatment MethodSoaking or spraying
Post-treatment HandlingClose pack → Air dry in shed/shade
PurposePrevent surface/end cracks & insect/fungi attack

flowchart TD
    A[Green Timber] --> B[Treatment with PEG-1000 Solution]
    B --> C[Close Packing]
    C --> D[Air Seasoning in Shed/Shade]
    D --> E[Reduced Cracks & Splits]

This ensures minimal cracking/splitting during air seasoning, especially for refractory species.

Popular Questions About IS 9104

?What are the recommended methods for storing logs to prevent cracking and decay?

Recommended Methods for Storing Logs (IS 9104):

  • Prophylactic Treatment:
    Apply preservative treatment (as per IS 401-1967) by spraying to protect against termites, fungi, and insects. Repeat every 3–6 months depending on biological threat levels.

  • Storage Location:
    Store debarked logs under shade on preservative-treated timber supports to avoid direct sun exposure and ground contact.

  • End Coating:
    Paint or spray log ends with a protective coating to prevent end-cracking caused by uneven drying.

  • Water Spraying:
    If log-pond space is limited, stack logs on raised foundations, cover with shade material, and spray water occasionally to maintain green condition and prevent surface/end cracks.

  • Immediate Action on Drying:
    If logs show signs of cracking or drying, convert or protect them immediately to avoid further damage.

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This approach minimizes cracking and decay, ensuring log quality preservation.

?Which chemical treatments are advised for protecting logs and sawn timber?

Chemical Treatments for Logs and Sawn Timber Protection (IS 9104)

  • Prophylactic Treatment:

    • Use non-leachable preservatives conforming to IS:401-1967.
    • Spray logs every 3–6 months depending on biological threat intensity.
  • End Coating to Prevent Cracking:
    Apply moisture-retarding compositions on log ends (up to 10 cm) such as:

    • Thick coal tar or bituminous paint
    • Rosin and lamp black (10:1) mixture
    • Hardened glass oil
    • Paraffin wax
    • Molasses and lime (3:1)
    • Anti-splitting compound (bitumen + creosote fuel oil + cinder)
    • Tar acid-pitch (1:1)
    • Bitumen paint-pitch (4:3)
  • Storage Practices:

    • Store logs under shade on preservative-treated timber supports.
    • Use water sprays or partial water sprays to maintain green condition and prevent surface/end cracks.
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This approach minimizes termite/fungal damage and end-splitting in logs and sawn timber.

?How should end coatings be applied to minimize moisture loss in logs?

To minimize moisture loss and prevent end-splitting in logs as per IS 9104, apply end coatings extending 10 cm from the log ends using moisture-retarding compositions such as:

  • Thick coal tar or bituminous paint/solution
  • Rosin and lamp black (10:1), applied hot
  • Hardened glass oil
  • Paraffin wax
  • Molasses and lime (3:1)
  • Anti-splitting preservative compounds (bitumen, creosote fuel oil, cinder)
  • Tar acid-pitch (1:1)
  • Bitumen paint-pitch (4:3)

Application Tips:

  • Coat immediately after debarking and prophylactic treatment.
  • Store logs under shade on preservative-treated timber to reduce biological damage.
  • Reapply end coatings every 3 to 6 months depending on environmental conditions.
  • Use water spray intermittently if pond storage is unavailable to maintain green condition and reduce cracking.

This approach effectively reduces moisture gradient at log ends, minimizing cracks and splits.

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?What are the best practices for air seasoning and kiln seasoning of timber?

Best Practices for Air Seasoning and Kiln Seasoning of Timber (IS 9104)

  • Air Seasoning:

    • Stack timber under shade or in sheds conforming to IS:1141-1973.
    • End-coat all converted timbers before stacking to reduce moisture loss and cracking.
    • For thick sections (>5 cm) and refractory species (e.g., sal, laurel, irul), air seasoning alone or initial air seasoning to ~30% moisture content is preferred.
    • Use prophylactic chemical treatments (e.g., polyethylene glycol (PEG-1000), urea, common salt) at 45-60°C to prevent cracks/splits, especially for refractory species.
    • After treatment, close-pack timber briefly before normal air drying.
  • Kiln Seasoning:

    • Faster than air seasoning, used after initial air seasoning for thick timbers.
    • End-coating is also recommended before kiln seasoning.
    • Kiln seasoning is preferred when quick drying is necessary and kiln facilities are available.

Chemical Treatment Example:

  • Soak timber in 50% PEG-1000 solution + 1-2% sodium pentachlorophenate at 45-50°C.
  • Duration depends on species refractoriness and cross-section thickness.

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Summary: Start with air seasoning for thick/refractory timber, use chemical treatments to prevent cracks, end-coat all timbers, then kiln season if faster drying is needed.

?How often should prophylactic treatments be reapplied during storage?

According to IS 9104 Clause 2.1.4 and 2.1.3, prophylactic treatments on debarked logs should be reapplied every 3 to 6 months during storage. The exact interval depends on:

  • Intensity of biological menace (termite/fungal attack) in the storage yard.
  • Storage method (under shade on treated timber or stacked with partial water spray).

Key points:

  • Logs must be stored under shade on preservative-treated supports.
  • End coatings should be applied to prevent end-cracking.
  • If water spraying is used, preservatives may also be sprayed every 3 to 6 months.
  • In case of insect or termite attack, treat affected parts immediately.

Summary Table:

Treatment MethodReapplication Interval
Prophylactic preservative sprayEvery 3 to 6 months
Water spray + preservative sprayEvery 3 to 6 months

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This ensures logs remain protected from decay and insect damage during storage.

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