IS 8360 Part 21977AI Search Enabled✦ AI Generated

fabricated high-density polyethene (MDPE) fittings for potable water supplies, Part 2 Specific requirements for 90-degree tees

IS 8360 Part 2 (1977) specifies the requirements for fabricated 90-degree tees made from medium-density polyethylene (MDPE) used in potable water supply systems. This standard covers dimensions, material properties, marking, and fabrication criteria to ensure compatibility and safety in water distribution networks. It is essential for manufacturers, engineers, and quality controllers involved in the design, production, and installation of MDPE pipe fittings for drinking water applications.

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What This Standard Covers

IS 8360 Part 2 (1977) specifies the requirements for fabricated 90-degree tees made from medium-density polyethylene (MDPE) used in potable water supply systems. This standard covers dimensions, material properties, marking, and fabrication criteria to ensure compatibility and safety in water distribution networks. It is essential for manufacturers, engineers, and quality controllers involved in the design, production, and installation of MDPE pipe fittings for drinking water applications.

Who Uses This Standard

  • Water supply system designers
  • Plastic pipe and fittings manufacturers
  • Civil and sanitary engineers
  • Quality assurance professionals in piping
  • Public health engineering officials
  • Installation contractors for potable water systems
  • Regulatory compliance officers

Key Topics Covered

Fabrication requirements for 90-degree MDPE tees
Dimensional specifications and tolerances
Wall thickness criteria relative to pipes
Marking and Standard Mark usage
Material compatibility with potable water
Laying length measurements
Compliance testing and rounding rules
Installation guidelines for potable water systems
Quality control and inspection procedures
Standard licensing and certification
Safety and health considerations
Reference to IS 8360 Part 1 for pipe dimensions

Table of Contents

0.1Introduction and Adoption

IS 8360 Part 2: Introduction and Adoption - Key Specifications

1. Fabricated 90° Tees - Overall Laying Length (Z)

From Clause 2.2.2 and Table 1, the overall laying length (Z) for fabricated 90° tees is specified as:

Size (mm)Laying Length Z (mm)Tolerance (± mm)
20502
2562.52
32802
40802
50902
6394.54
75112.54
901354
1101654
125181.54
1402106
1602406
1802706
2003006
225337.58
2503758
2804208
315472.58
355532.510
40060010
45067510
50075010

2. Notes:

  • These dimensions are critical for fabrication and installation accuracy.
  • Tolerances increase with size, reflecting manufacturing and handling constraints.

3. Additional Guidance:

  • The laying length Z is measured along the centerline of the pipe.
  • Ensure compliance with marking requirements as per Clause 2.2.2.

This table is essential for engineers specifying or fabricating pipe tees under IS 8360 Part 2. For detailed design or installation

0.4Rounding Off Rules for Test Values

Rounding Off Rules for Test Values (IS 8360 Part 2)

  • As per Clause 0.4, all final test or analysis values must be rounded according to IS:2-1960 (Rules for rounding off numerical values).
  • The number of significant digits in the rounded value must match the number of significant digits in the specified value of the standard.
  • This ensures consistency and fairness in compliance evaluation.

IS:2-1960 Rounding Summary:

Digit after last significant figureAction
Less than 5Leave last digit unchanged
Equal to or greater than 5Increase last digit by 1

Example from IS 8360 Part 2 (Clause 2.2.2):

Size (mm)Laying Length Z (mm)Tolerance (± mm)
2050± 2
2562.5± 2
3280± 2
.........
500750± 10
  • The laying length values and tolerances are specified with 2 or 3 significant digits; rounding must preserve this.

Summary:

  • Round test values per IS:2-1960.
  • Retain the same significant figures as the standard’s specified values.
  • Apply this rule consistently for all test results to check compliance.
flowchart LR
    A[Test/Analysis Value] --> B[Round per IS:2-1960]
    B --> C[Match significant digits of Specified Value]
    C --> D[Compare with Standard Limits]
    D --> E{Pass/Fail}
2.2.1Illustration of Fabricated 90° Tee

IS 8360 Part 2 — Fabricated 90° Tee Key Details

Illustration

  • Refer to Fig. 1 (Clause 2.2.1) for the typical fabricated 90° tee shape and dimensions.

Key Specification: Overall Laying Length (Z)

  • The overall laying length (Z) is crucial for installation and fabrication.
  • Given in Table 1 (Clause 2.2.2), Z varies by pipe size with specified tolerances.
Size (mm)Overall Laying Length, Z (mm)Tolerance (± mm)
20502
2562.52
32, 40802
50902
6394.54
75112.54
901354
1101654
125181.54
1402106
1602406
1802706
2003006
225337.58
2503758
2804208
315472.58
355532.510
40060010
45067510
50075010

Notes:

  • The laying length Z is measured along the centerline of the run pipe including the branch.
  • Tolerances increase with size due to fabrication constraints.

flowchart TB
    A[Run Pipe] -->|Main axis| B(90° Tee)
    B -->|Branch pipe at 90°| C[
2.2.2Laying Length and Tolerances

IS 8360 Part 2: Laying Length and Tolerances for 90° Tees

Key Specification (Clause 2.2.2):

  • Overall Laying Length (Z) and tolerance must follow Table 1 and Fig. 1 (not provided here).

Table 1: Overall Laying Length (Z) & Tolerances for 90° Tees

Size (mm)Laying Length Z (mm)Tolerance (± mm)
20502
2562.52
32802
40802
50902
6394.54
75112.54
901354
1101654
125181.54
1402106
1602406
1802706
2003006
225337.58
2503758
2804208
315472.58
355532.510
40060010
45067510
50075010

Notes:

  • Laying length (Z) is the total length of the fabricated 90° tee.
  • Tolerances increase with size to accommodate manufacturing variances.
  • Ensure compliance with Fig. 1 for dimensional layout (typically shows tee geometry).

Summary:

  • Use the table for fabrication control.
  • Maintain tolerances for fit and assembly.
2.2.3Pipe Diameter and Wall Thickness Requirements

IS 8360 Part 2: Pipe Diameter & Wall Thickness for 90° Tees


Key Points from Clauses:

  • Outside Diameter & Wall Thickness:
    Must comply with IS 8360 Part 1 (1977).
    Wall thickness of fabricated 90° tees wall thickness of the pipe welded to.

  • Laying Length (Z) for 90° Tees (Clause 2.2.2 & Table 1):

Pipe Size (mm)Laying Length Z (mm)Tolerance (mm)
2050± 2
2562.5± 2
32, 4080± 2
5090± 2
6394.5± 4
75112.5± 4
90135± 4
110165± 4
125181.5± 4
140210± 6
160240± 6
180270± 6
200300± 6
225337.5± 8
250375± 8
280420± 8
315472.5± 8
355532.5± 10
400600± 10
450675± 10
500750± 10

Additional Notes:

  • Wall Thickness Check:
    [ t_{tee} \geq t_{pipe} ]

  • Diameter Compliance:
    Use pipe outside diameters as per IS 8360 Part 1 for fabrication

3.1.1Marking of Fabricated 90° Tee Fittings

IS 8360 Part 2: Marking & Dimensions for Fabricated 90° Tee Fittings

Key Specifications:

  • Marking (Clause 3.1.1):
    • Each fabricated 90° tee fitting may be marked with the Standard mark for identification and compliance.

Dimensions for Overall Laying Length (Z) (Clause 2.2.2 & Fig. 1):

Size (mm)Laying Length Z (mm)Tolerance (± mm)
20502
2562.52
32802
40802
50902
6394.54
75112.54
901354
1101654
125181.54
1402106
1602406
1802706
2003006
225337.58
2503758
2804208
315472.58
355532.510
40060010
45067510
50075010

Summary:

  • Marking: Standard mark is optional but recommended.
  • Dimension Z: Critical for installation; specified with tolerances to ensure fit.
  • Use the above table for fabrication and verification of 90° tee fittings.
flowchart LR
    A[Fabricated 90° Tee] --> B{Marking}
    B -->|Standard Mark| C[
3.1.2Use of Standard Mark and Licensing

Use of Standard Mark and Licensing (IS 8360 Part 2)

  • Clause 3.1.2: The use of the Standard Mark is regulated by the Bureau of Indian Standards Act, 1986 and associated rules.
  • Manufacturers must obtain a license from BIS to use the Standard Mark on products.
  • Licensing conditions and detailed provisions are available directly from the Bureau of Indian Standards (BIS).

Contact Details for Licensing & Queries

Office TypeLocationContact
Central OfficeManak Bhavan, New DelhiPhone: 323 0131, 323 3375
Regional OfficesEastern (Calcutta), Northern (Chandigarh), Southern (Chennai), Western (Mumbai)Refer to clause context for numbers
Branch OfficesAhmedabad, Bangalore, Bhopal, Bhubaneshwar, Coimbatore, Faridabad, Ghaziabad, Guwahati, Hyderabad, Jaipur, Kanpur, Lucknow, Nagpur, Patna, Pune, ThiruvananthapuramRefer to clause context

Key Notes on Marking (Clause 3.1.1)

  • Each fabricated 90° tee fitting must be marked with the Standard Mark.

Table: Laying Length of Fabricated 90° Tees (Clause 2.2.2)

Size (mm)Overall Laying Length Z (mm)Tolerance (± mm)
20502
2562.52
32802
40802
50902
6394.54
75112.54
901354
1101654
125181.54
1402106
1602406
180
Table 1Dimensions for Laying Length of 90° Tees

IS 8360 Part 2: Dimensions for Laying Length of 90° Tees

Key Specification:

  • Overall Laying Length (Z) for fabricated 90° tees is specified in Table 1 (Clause 2.2.2).
Size (mm)Overall Laying Length, Z (mm)Tolerance (mm)
2050± 2
2562.5± 2
3280± 2
4080± 2
5090± 2
6394.5± 4
75112.5± 4
90135± 4
110165± 4
125181.5± 4
140210± 6
160240± 6
180270± 6
200300± 6
225337.5± 8
250375± 8
280420± 8
315472.5± 8
355532.5± 10
400600± 10
450675± 10
500750± 10

Additional Specifications (Clause 2.2.3):

  • Outside diameters and wall thicknesses of pipes for 90° tees must comply with IS 8360 Part 1 (1977).
  • Wall thickness of fabricated 90° tee ≥ wall thickness of pipe it is welded to.

Summary:

  • Use the above table for laying length Z when designing or fabricating 90
GeneralScope and Application

IS 8360 Part 2: Scope and Application – Key Specifications

  • Scope: Covers specific requirements for fabricated 90° tees used in pipeline systems.
  • Material & Testing: Must comply with IS 8360 Part 1 (1977) for materials, sizes, test methods, and sampling.
  • Rounding Off: Final test/analysis values rounded per IS:2-1960, matching significant figures of specified values.

Key Table: Overall Laying Length (Z) of Fabricated 90° Tees (Clause 2.2.2)

Size (mm)Overall Laying Length Z (mm)Tolerance (mm)
2050± 2
2562.5± 2
32, 4080± 2
5090± 2
6394.5± 4
75112.5± 4
90135± 4
110165± 4
125181.5± 4
140210± 6
160240± 6
180270± 6
200300± 6
225337.5± 8
250375± 8
280420± 8
315472.5± 8
355532.5± 10
400600± 10
450675± 10
500750± 10

Use this table to ensure correct fabrication and installation dimensions for 90° tees.


For detailed design, refer to IS 8360 Part 1 for material and test specifications, and IS

GeneralCompliance and Testing Procedures

IS 8360 Part 2: Compliance and Testing Procedures Summary

  • Rounding Off Results (Clause 0.4):
    Test or analysis results must be rounded according to IS:2-1960.

    • Retain the same number of significant digits as specified in the standard.
  • General Testing Requirements (Clause 2.1):

    • Follow material, size, test methods, and sampling as per IS 8360 Part 1 (1977).
  • Fabricated 90° Tees Laying Length (Clause 2.2.2 & Table 1):
    The overall laying length Z for 90° tees is specified with tolerances:

Size (mm)Laying Length Z (mm)Tolerance (mm)
2050± 2
2562.5± 2
32 to 5080 to 90± 2
63 to 11094.5 to 165± 4
125 to 200181.5 to 300± 6
225 to 280337.5 to 420± 8
315 to 500472.5 to 750± 10

Key Notes:

  • The laying length Z is critical for fitment and compliance.
  • Testing methods and sampling follow Part 1, ensuring consistent quality.
  • Always verify rounding precision to avoid non-compliance.
flowchart TD
    A[Test/Analysis Results] --> B[Rounding as per IS:2-1960]
    B --> C[Compare with Specified Values]
    C --> D{Within Tolerance?}
    D -- Yes --> E[Compliant]
    D -- No --> F[Non-Compliant]

For detailed test methods, refer IS 8360 Part 1.

Popular Questions About IS 8360 Part 2

?What are the specified dimensions and tolerances for 90-degree MDPE tees?

IS 8360 Part 2 (1977) - 90° MDPE Tees: Dimensions & Tolerances

  • Outside Diameter & Wall Thickness:
    Must comply with IS 8360 Part 1 (1977) for pipes.

    • Wall thickness of the fabricated tee shall not be less than that of the pipe it connects to (Clause 2.2.3).
  • Marking Requirements (Clause 3.1):

    • Manufacturer's name or ID mark
    • Size of fitting and pressure class (working pressure rating)
  • Tolerances:
    The code refers to Part 1 for dimensional tolerances of pipes, which apply to tees as well. Typically, for MDPE pipes, tolerances on outside diameter are ±1.5% and on wall thickness ±10%.


Summary Table for 90° Tee Dimensions (per IS 8360 Part 1)

ParameterSpecification
Outside DiameterAs per pipe OD (±1.5%)
Wall Thickness≥ pipe wall thickness (±10%)
Pressure RatingMarked per fitting class

Loading diagram...

Note: For exact dimensional values, refer to IS 8360 Part 1 tables for MDPE pipe sizes.

?How does the wall thickness of fabricated tees compare to that of the pipes?

According to IS 8360 Part 2, Clause 2.2.3:

  • The wall thickness of fabricated 90° tees shall not be less than that of the pipes to which they are welded.
  • The outside diameters and wall thicknesses of pipes used for fabricating tees must comply with IS 8360 Part 1.

Key point:

ComponentWall Thickness Requirement
Fabricated Tee≥ Wall thickness of the pipe it connects

This ensures structural integrity and compatibility during welding and service.


Summary:

  • Wall thickness of fabricated tees ≥ pipe wall thickness.
  • Pipe dimensions per IS 8360 Part 1.
  • Maintains strength and weld quality.
Loading diagram...

This simple relation ensures the tee is at least as strong as the pipe.

?What marking requirements must fabricated 90° tees comply with?

According to IS 8360 Part 2, the marking requirements for fabricated 90° tees include:

  • Each fabricated 90° tee fitting may be marked with the Standard mark as per Clause 3.1.1.
  • Marking should ensure clear identification of the fitting's compliance with IS 8360 Part 2.
  • Typically, markings include:
    • Manufacturer's identification
    • Standard mark (IS 8360 Part 2)
    • Size and pressure rating
    • Heat number or batch number for traceability

These markings ensure traceability and conformity to quality standards, aiding in inspection and verification during installation.

Loading diagram...

This ensures compliance and easy identification on-site.

?Can fabricated MDPE tees be used for all potable water supply systems?

Use of Fabricated MDPE Tees in Potable Water Supply Systems (IS 8360 Part 2)

  • IS 8360 Part 2 (1977) covers fabricated 90° tees made of MDPE for potable water supplies.
  • These tees must comply with specific marking requirements (Clause 3.1):
    • Manufacturer's name or ID
    • Size and working pressure class
  • The standard specifies requirements for HDPE fittings suitable for potable water, implying these fabricated tees are designed for such use.
  • However, the standard does not explicitly state "all potable water systems"; suitability depends on:
    • Pressure class matching system requirements
    • Compatibility with the piping system
    • Compliance with health and safety standards for potable water

Summary:
Fabricated MDPE tees conforming to IS 8360 Part 2 and marked appropriately can be used in potable water supply systems, provided they meet the required pressure class and system compatibility.

Loading diagram...
?What are the licensing conditions for manufacturers to use the Standard Mark?

Licensing Conditions for Use of Standard Mark as per IS 8360 Part 2

  • The use of the Standard Mark on fabricated fittings (e.g., 90° tee fittings) is allowed as per Clause 3.1.1.
  • Clause 3.1.2 states that the use of the Standard Mark is governed by the Bureau of Indian Standards Act, 1986, and its associated Rules and Regulations.
  • Manufacturers must obtain a licence from the Bureau of Indian Standards (BIS) to use the Standard Mark.
  • The detailed conditions and procedures for granting this licence are managed by BIS and can be obtained directly from them.
  • Contact BIS regional or branch offices for application and licensing details.

Summary:

AspectDetails
Governing LawBureau of Indian Standards Act, 1986
Licence Issuing AuthorityBureau of Indian Standards (BIS)
ApplicabilityManufacturers/producers of fittings covered under IS 8360 Part 2
How to Obtain LicenceApply to BIS; conditions and details available from BIS offices

For exact licensing conditions, contact BIS at their headquarters or regional offices listed in the standard.

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