IS 7834 Part 41987AI Search Enabled✦ AI Generated

injection moulded PVC socket fittings with solvent cement joints for water supplies, Part 4: Specific requirements for 90-degree tees

IS 7834 Part 4 (1987) specifies the manufacturing, dimensional, tolerance, and marking requirements for 90-degree injection moulded PVC socket tee fittings with solvent cement joints used in water supply systems. It applies to fittings ranging from 16 mm to 315 mm in size, ensuring compatibility and reliability in plumbing installations. This standard is essential for manufacturers and engineers involved in designing and installing PVC piping networks for potable water.

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21Clauses Indexed
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1987Edition
Plastic Piping SystemCategory
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What This Standard Covers

IS 7834 Part 4 (1987) specifies the manufacturing, dimensional, tolerance, and marking requirements for 90-degree injection moulded PVC socket tee fittings with solvent cement joints used in water supply systems. It applies to fittings ranging from 16 mm to 315 mm in size, ensuring compatibility and reliability in plumbing installations. This standard is essential for manufacturers and engineers involved in designing and installing PVC piping networks for potable water.

Who Uses This Standard

  • Civil Engineers
  • Plumbing Engineers
  • Manufacturers of PVC Pipe Fittings
  • Quality Control Inspectors
  • Water Supply System Designers
  • Construction Contractors
  • Standards Compliance Officers

Key Topics Covered

Manufacture of injection moulded PVC 90° tees
Dimensional requirements and tolerances
Laying length specifications
Socket inside diameter and length conformity
Marking and identification of fittings
Pressure rating and classification
Material and manufacturing process standards
Compatibility with solvent cement joints
Size range coverage from 16 mm to 315 mm
Reference to general requirements in IS 7834 Part 1
Quality assurance and testing methods
Standard marking requirements

Table of Contents

1Scope

IS 7834 Part 4: Scope & Key Specifications for 90° PVC Tees

Scope (Clause 1):

  • Covers manufacture, dimensions, tolerances, and marking for injection moulded PVC 90° tees used in water supply systems.
  • Applies to sizes from 16 mm up to 315 mm diameter (expanded from earlier 160 mm).

Key Table: Laying Length (Z) for 90° Tees (Clause 2.2.2, Table 1)

Size (mm)Laying Length Z (mm)
169 ± 1
2011 ± 1
2513.5 +1.2 / -1
3217 +1.6 / -1
4021 +2 / -1
5026 +2.5 / -1
6332.5 +3.2 / -1
7538.5 +4 / -1
9046 +5 / -1
11056 +6 / -1
12563.5 +6 / -1
14071 +7 / -1
16081 +8 / -1
18091 +9 / -1
200101 +9 / -1
225114 +10 / -1
250126 +11 / -1
280141 +12 / -1
315158.5 +13 / -1

Notes:

  • Laying length (Z) is the critical dimension for installation, ensuring proper fit and solvent cement joint integrity.
  • Tolerances are asymmetric, typically allowing more positive deviation.
  • The standard complements other parts of IS 7834 covering different fittings (elbows, unions, caps).

flowchart LR
    A[Injection Moulded PVC Socket Fittings
2Requirements

IS 7834 (Part 4) - 1987: Key Requirements for 90° PVC Tees

1. Scope

  • Specifies requirements for injection moulded PVC 90° tees used in water supply systems.
  • Covers manufacture, dimensions, tolerances, and marking.

2. General Requirements (Clause 2.1)

  • Material, manufacture, testing, and sampling must comply with IS 7834 (Part 1) - 1987.

3. Laying Length (Clause 2.2.2 & Table 1)

  • The laying length Z and its tolerance must follow Table 1 below:
Size (mm)Laying Length Z (mm)
169 ± 1
2011 ± 1
2513.5 +1.2 / -1
3217 +1.6 / -1
4021 +2 / -1
5026 +2.5 / -1
6332.5 +3.2 / -1
7538.5 +4 / -1
9046 +5 / -1
11056 +6 / -1
12563.5 +6 / -1
14071 +7 / -1
16081 +8 / -1
18091 +9 / -1
200101 +9 / -1
225114 +10 / -1
250126 +11 / -1
280141 +12 / -1
315158.5 +13 / -1

4. Marking (Clause 3.1)

  • Must comply with BIS Standard Marking requirements.

flowchart LR
    A[Injection Moulded PVC 90° Tee] --> B
2.1General

IS 7834 Part 4 (1987) – Key Specifications for 90° PVC Tees

1. General

  • Applies to injection moulded PVC socket fittings with solvent cement joints for water supplies.
  • Conforms to IS 7834 Part 1 for general material, manufacture, and testing requirements.

2. Laying Length (Clause 2.2.2 & Table 1)

  • Laying length (Z) is critical for installation and must comply with specified dimensions and tolerances:
Size (mm)Laying Length Z (mm)
169 ± 1
2011 ± 1
2513.5 +1.2 / -1
3217 +1.6 / -1
4021 +2 / -1
5026 +2.5 / -1
6332.5 +3.2 / -1
7538.5 +4 / -1
9046 +5 / -1
11056 +6 / -1
12563.5 +6 / -1
14071 +7 / -1
16081 +8 / -1
18091 +9 / -1
200101 +9 / -1
225114 +10 / -1
250126 +11 / -1
280141 +12 / -1
315158.5 +13 / -1

3. Marking (Clause 3.1)

  • Standard Mark details as per BIS guidelines.

Summary Diagram of 90° Tee Laying Length Concept

graph LR
A[Pipe] --> B[90° Tee]
B --> C[Laying Length Z]
C --> D[Dimension + Tolerance]

Note: Always refer to IS 7834 Part 1 for general material and

2.2Manufacture

IS 7834 Part 4 (1987) - Manufacture of 90° PVC Tees

Key Specifications:

  • General Manufacture Requirements:
    Follow IS 7834 Part 1 (1987) for material, manufacturing methods, testing, and sampling of injection-moulded PVC fittings.

  • Laying Length (Z) for 90° Tees (Clause 2.2.2):
    The laying length and its tolerance must comply with Table 1 below.


Table 1: Laying Length (Z) for 90° Tees (in mm)

Size (mm)Laying Length Z (mm)
169 ± 1
2011 ± 1
2513.5 +1.2 / -1
3217 +1.6 / -1
4021 +2 / -1
5026 +2.5 / -1
6332.5 +3.2 / -1
7538.5 +4 / -1
9046 +5 / -1
11056 +6 / -1
12563.5 +6 / -1
14071 +7 / -1
16081 +8 / -1
18091 +9 / -1
200101 +9 / -1
225114 +10 / -1
250126 +11 / -1
280141 +12 / -1
315158.5 +13 / -1

Notes:

  • Laying length (Z): Distance used for installation, critical for proper jointing.
  • Tolerances ensure interchangeability and fit during assembly.
  • Manufacturing must ensure dimensional accuracy within these limits.

flowchart LR
    A[Material & Manufacturing] --> B[Injection Moulding per IS
2.2.1Illustration of Tee

IS 7834 Part 4 - Key Specifications for 90° Tee (Injection Moulded PVC Socket Fittings)

1. Illustration

  • Refer to Fig. 1 in Clause 2.2.1 for a typical tee illustration (not provided here).

2. Dimensions: Laying Length (Z)

Size (mm)Laying Length Z (mm)
169 ± 1
2011 ± 1
2513.5 +1.2 / -1
3217 +1.6 / -1
4021 +2 / -1
5026 +2.5 / -1
6332.5 +3.2 / -1
7538.5 +4 / -1
9046 +5 / -1
11056 +6 / -1
12563.5 +6 / -1
14071 +7 / -1
16081 +8 / -1
18091 +9 / -1
200101 +9 / -1
225114 +10 / -1
250126 +11 / -1
280141 +12 / -1
315158.5 +13 / -1

3. Socket Dimensions

  • Inside diameter and socket length must comply with IS 7834 Part 1 (1987).

4. Marking Requirements

  • Manufacturer's name or ID mark.
  • Size of fitting and class (working pressure rating).

Summary Diagram of 90° Tee Dimensions

graph LR
A[Main Pipe] -- Laying Length Z --> B[Tee Branch]
B -- Socket Length & Diameter --> C[Socket (per IS 7834 Part 1)]

This standard ensures dimensional accuracy and pressure rating traceability for injection moulded

2.2.2Laying Length

IS 7834 Part 4 - Laying Length for 90° Tees

Key Specification (Clause 2.2.2)

  • Laying length (Z) and its tolerance must comply with Table 1 below.

Table 1: Laying Length (Z) for 90° Tees

Size (mm)Laying Length Z (mm)
169 ± 1
2011 ± 1
2513.5 +1.2 / -1
3217 +1.6 / -1
4021 +2 / -1
5026 +2.5 / -1
6332.5 +3.2 / -1
7538.5 +4 / -1
9046 +5 / -1
11056 +6 / -1
12563.5 +6 / -1
14071 +7 / -1
16081 +8 / -1
18091 +9 / -1
200101 +9 / -1
225114 +10 / -1
250126 +11 / -1
280141 +12 / -1
315158.5 +13 / -1

Additional Notes:

  • Socket inside diameter and length follow IS 7834 Part 1 - 1987 (Clause 2.2.3).
  • Marking on each tee includes:
    • Manufacturer's name/mark
    • Size and pressure class (Clause 3)

Quick Reference Formula:

  • Z = Nominal laying length ± tolerance (from Table 1)

flowchart LR
    A[Pipe Size (mm)] --> B[Laying Length Z (mm)]
    B --> C{Tolerance}
    C -->|Positive| D[Add tolerance]
    C
2.2.3Socket Dimensions

IS 7834 Part 4 (1987) — Socket Dimensions for 90° Tees

  • The inside diameter and socket length of the socket must comply with IS 7834 Part 1 (1987).
  • Socket fittings are injection-moulded PVC with solvent cement joints.
  • Sizes covered: 16 mm up to 315 mm.

Key Table: 90° Tee Laying Length (Z) in mm

Size (mm)Laying Length Z (mm)
169 ± 1
2011 ± 1
2513.5 +1.2 / -1
3217 +1.6 / -1
4021 +2 / -1
5026 +2.5 / -1
6332.5 +3.2 / -1
7538.5 +4 / -1
9046 +5 / -1
11056 +6 / -1
12563.5 +6 / -1
14071 +7 / -1
16081 +8 / -1
18091 +9 / -1
200101 +9 / -1
225114 +10 / -1
250126 +11 / -1
280141 +12 / -1
315158.5 +13 / -1

Marking Requirements (Clause 3)

  • Manufacturer's name or ID mark.
  • Size of fitting.
  • Appropriate class (working pressure).

Summary

  • Use IS 7834 Part 1 for socket inside diameter and length.
  • Refer to the above table for laying length of 90° tees.
  • Ensure proper marking as per Clause 3.

If you need socket dimensions for other fittings (like elbows, tees, unions), refer to respective parts (Part 2, 3,

3Marking

IS 7834 Part 4 (1987) - Marking of 90° Tee Fittings

Key Specifications for Marking (Clause 3):

  • Manufacturer's name or identification mark
  • Size of the fitting (nominal diameter)
  • Class (working pressure rating) of the fitting

Relevant Dimensions (Clause 2.2.2 & Table 1):

Size (mm)90° Tee Laying Length, Z (mm)
169 ± 1
2011 ± 1
2513.5 +1.2 / -1
3217 +1.6 / -1
4021 +2 / -1
5026 +2.5 / -1
6332.5 +3.2 / -1
7538.5 +4 / -1
9046 +5 / -1
11056 +6 / -1
12563.5 +6 / -1
14071 +7 / -1
16081 +8 / -1
18091 +9 / -1
200101 +9 / -1
225114 +10 / -1
250126 +11 / -1
280141 +12 / -1
315158.5 +13 / -1

Additional Notes:

  • Socket dimensions must comply with IS 7834 Part 1 (1987).
  • Marking ensures traceability and pressure class identification for safety and quality control.

flowchart LR
    A[90° Tee Fitting] --> B[Marking]
    B --> C[Manufacturer Name/Mark]
    B --> D[Size of Fitting]
    B --> E[Class (Working Pressure)]

This structured marking and dimensional control ensure proper identification and installation compliance per IS

Popular Questions About IS 7834 Part 4

?What are the dimensional tolerances for 90° PVC tee fittings under IS 7834 Part 4?

Dimensional Tolerances for 90° PVC Tee Fittings as per IS 7834 Part 4 (1987):

The key dimensional parameter is the Laying Length (Z) of the 90° tee, which varies by nominal size (mm). The tolerances are asymmetric and given as follows:

Size (mm)Laying Length Z (mm)Tolerance (mm)
169±1
2011±1
2513.5+1.2 / -1
3217+1.6 / -1
4021+2 / -1
5026+2.5 / -1
6332.5+3.2 / -1
7538.5+4 / -1
9046+5 / -1
11056+6 / -1
12563.5+6 / -1
14071+7 / -1
16081+8 / -1
18091+9 / -1
200101+9 / -1
225114+10 / -1
250126+11 / -1
280141+12 / -1
315158.5+13 / -1
  • Note: The inside diameter and socket length must comply with IS 7834 Part 1.
  • The tolerances allow a slightly larger positive deviation than negative, ensuring proper fit and function.

This ensures uniformity and interchangeability of PVC 90° tees in water supply systems.

Loading diagram...
?Which sizes of 90° tees are covered by this standard?

IS 7834 Part 4 (1987) covers 90° injection moulded PVC tees with solvent cement joints for water supplies.

Sizes Covered:

The standard specifies laying lengths for 90° tees in the following nominal sizes (mm):

Size (mm)Laying Length Z (mm)
169 ± 1
2011 ± 1
2513.5 +1.2 / -1
3217 +1.6 / -1
4021 +2 / -1
5026 +2.5 / -1
6332.5 +3.2 / -1
7538.5 +4 / -1
9046 +5 / -1
11056 +6 / -1
12563.5 +6 / -1
14071 +7 / -1
16081 +8 / -1
18091 +9 / -1
200101 +9 / -1
225114 +10 / -1
250126 +11 / -1
280141 +12 / -1
315158.5 +13 / -1

Additional Notes:

  • Socket inside diameter and length conform to IS 7834 Part 1.
  • Marking includes manufacturer ID, fitting size, and pressure class.

This range covers 16 mm to 315 mm nominal sizes for 90° PVC tees.

?How should 90° tees be marked according to IS 7834 Part 4?

According to IS 7834 Part 4 (1987), 90° tees should be marked with:

  • Manufacturer's name or identification mark
  • Size of the fitting
  • Appropriate class (working pressure) corresponding to the pressure rating

This marking ensures traceability and confirms the fitting's suitability for the intended pressure class.

Additional info:

  • The laying length (Z) for 90° tees varies by size (in mm), for example:
Size (mm)Laying Length Z (mm)
169 ± 1
2011 ± 1
2513.5 +1.2 / -1
......
315158.5 +13 / -1
  • Socket dimensions comply with IS 7834 Part 1.

This marking practice is mandatory for quality control and installation verification.

?What manufacturing processes are specified for injection moulded PVC tees?

Manufacturing Processes for Injection Moulded PVC 90° Tees (IS 7834 Part 4)

  • The injection moulded PVC tees must be manufactured by injection moulding as specified in IS 7834 Part 1 (General Requirements).
  • The material, manufacturing methods, and testing conform to IS 7834 Part 1 - 1987.
  • The process involves:
    • Use of PVC compound suitable for water supply fittings.
    • Injection moulding under controlled conditions to achieve dimensional accuracy and surface finish.
    • Compliance with specified dimensions and tolerances (see Table 1 for laying lengths).
    • Post-moulding processes like marking and sampling as per BIS requirements.

Key Points:

ParameterRequirement
MaterialPVC compound as per IS 7834 Part 1
Manufacturing MethodInjection moulding
Joint TypeSolvent cement joint
Dimensional ControlAs per IS 7834 Part 4 Table 1
Testing & SamplingAs per IS 7834 Part 1

This ensures consistent quality and compatibility in water supply systems.

?How does this part relate to the general requirements in IS 7834 Part 1?

Relation of IS 7834 Part 4 to Part 1:

  • IS 7834 Part 1 defines the general requirements for injection moulded PVC socket fittings with solvent cement joints, including:

    • Material specifications
    • Manufacturing processes
    • Testing methods
    • Sampling procedures
    • General marking and quality control
  • IS 7834 Part 4 specifically covers 90° tees, detailing:

    • Dimensions
    • Tolerances
    • Marking specific to 90° tees
  • Part 4 must comply with all general requirements in Part 1, while adding its own specific criteria for 90° tees.

Summary:

AspectIS 7834 Part 1 (General)IS 7834 Part 4 (90° Tees)
Material & ManufactureGeneral PVC material & manufacturingSame as Part 1
Testing & SamplingStandardized test methods & samplingFollows Part 1 tests
Dimensions & TolerancesGeneral guidelinesSpecific dimensions & tolerances for 90° tees
MarkingGeneral marking rulesAdditional marking specific to 90° tees
Loading diagram...

In essence, Part 4 supplements Part 1 by providing detailed specs for 90° tees, ensuring uniformity and compatibility within the PVC fitting system.

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