IS 7834 Part 4 (1987) specifies the manufacturing, dimensional, tolerance, and marking requirements for 90-degree injection moulded PVC socket tee fittings with solvent cement joints used in water supply systems. It applies to fittings ranging from 16 mm to 315 mm in size, ensuring compatibility and reliability in plumbing installations. This standard is essential for manufacturers and engineers involved in designing and installing PVC piping networks for potable water.
Overview
IS 7834 Part 4 (1987) specifies the manufacturing, dimensional, tolerance, and marking requirements for 90-degree injection moulded PVC socket tee fittings with solvent cement joints used in water supply systems. It applies to fittings ranging from 16 mm to 315 mm in size, ensuring compatibility and reliability in plumbing installations. This standard is essential for manufacturers and engineers involved in designing and installing PVC piping networks for potable water.
Audience
Contents
Structure
Scope (Clause 1):
| Size (mm) | Laying Length Z (mm) |
|---|---|
| 16 | 9 ± 1 |
| 20 | 11 ± 1 |
| 25 | 13.5 +1.2 / -1 |
| 32 | 17 +1.6 / -1 |
| 40 | 21 +2 / -1 |
| 50 | 26 +2.5 / -1 |
| 63 | 32.5 +3.2 / -1 |
| 75 | 38.5 +4 / -1 |
| 90 | 46 +5 / -1 |
| 110 | 56 +6 / -1 |
| 125 | 63.5 +6 / -1 |
| 140 | 71 +7 / -1 |
| 160 | 81 +8 / -1 |
| 180 | 91 +9 / -1 |
| 200 | 101 +9 / -1 |
| 225 | 114 +10 / -1 |
| 250 | 126 +11 / -1 |
| 280 | 141 +12 / -1 |
| 315 | 158.5 +13 / -1 |
flowchart LR
A[Injection Moulded PVC Socket Fittings
IS 7834 (Part 4) - 1987: Key Requirements for 90° PVC Tees
| Size (mm) | Laying Length Z (mm) |
|---|---|
| 16 | 9 ± 1 |
| 20 | 11 ± 1 |
| 25 | 13.5 +1.2 / -1 |
| 32 | 17 +1.6 / -1 |
| 40 | 21 +2 / -1 |
| 50 | 26 +2.5 / -1 |
| 63 | 32.5 +3.2 / -1 |
| 75 | 38.5 +4 / -1 |
| 90 | 46 +5 / -1 |
| 110 | 56 +6 / -1 |
| 125 | 63.5 +6 / -1 |
| 140 | 71 +7 / -1 |
| 160 | 81 +8 / -1 |
| 180 | 91 +9 / -1 |
| 200 | 101 +9 / -1 |
| 225 | 114 +10 / -1 |
| 250 | 126 +11 / -1 |
| 280 | 141 +12 / -1 |
| 315 | 158.5 +13 / -1 |
flowchart LR
A[Injection Moulded PVC 90° Tee] --> B
IS 7834 Part 4 (1987) – Key Specifications for 90° PVC Tees
| Size (mm) | Laying Length Z (mm) |
|---|---|
| 16 | 9 ± 1 |
| 20 | 11 ± 1 |
| 25 | 13.5 +1.2 / -1 |
| 32 | 17 +1.6 / -1 |
| 40 | 21 +2 / -1 |
| 50 | 26 +2.5 / -1 |
| 63 | 32.5 +3.2 / -1 |
| 75 | 38.5 +4 / -1 |
| 90 | 46 +5 / -1 |
| 110 | 56 +6 / -1 |
| 125 | 63.5 +6 / -1 |
| 140 | 71 +7 / -1 |
| 160 | 81 +8 / -1 |
| 180 | 91 +9 / -1 |
| 200 | 101 +9 / -1 |
| 225 | 114 +10 / -1 |
| 250 | 126 +11 / -1 |
| 280 | 141 +12 / -1 |
| 315 | 158.5 +13 / -1 |
graph LR
A[Pipe] --> B[90° Tee]
B --> C[Laying Length Z]
C --> D[Dimension + Tolerance]
Note: Always refer to IS 7834 Part 1 for general material and
IS 7834 Part 4 (1987) - Manufacture of 90° PVC Tees
General Manufacture Requirements:
Follow IS 7834 Part 1 (1987) for material, manufacturing methods, testing, and sampling of injection-moulded PVC fittings.
Laying Length (Z) for 90° Tees (Clause 2.2.2):
The laying length and its tolerance must comply with Table 1 below.
| Size (mm) | Laying Length Z (mm) |
|---|---|
| 16 | 9 ± 1 |
| 20 | 11 ± 1 |
| 25 | 13.5 +1.2 / -1 |
| 32 | 17 +1.6 / -1 |
| 40 | 21 +2 / -1 |
| 50 | 26 +2.5 / -1 |
| 63 | 32.5 +3.2 / -1 |
| 75 | 38.5 +4 / -1 |
| 90 | 46 +5 / -1 |
| 110 | 56 +6 / -1 |
| 125 | 63.5 +6 / -1 |
| 140 | 71 +7 / -1 |
| 160 | 81 +8 / -1 |
| 180 | 91 +9 / -1 |
| 200 | 101 +9 / -1 |
| 225 | 114 +10 / -1 |
| 250 | 126 +11 / -1 |
| 280 | 141 +12 / -1 |
| 315 | 158.5 +13 / -1 |
flowchart LR
A[Material & Manufacturing] --> B[Injection Moulding per IS
IS 7834 Part 4 - Key Specifications for 90° Tee (Injection Moulded PVC Socket Fittings)
| Size (mm) | Laying Length Z (mm) |
|---|---|
| 16 | 9 ± 1 |
| 20 | 11 ± 1 |
| 25 | 13.5 +1.2 / -1 |
| 32 | 17 +1.6 / -1 |
| 40 | 21 +2 / -1 |
| 50 | 26 +2.5 / -1 |
| 63 | 32.5 +3.2 / -1 |
| 75 | 38.5 +4 / -1 |
| 90 | 46 +5 / -1 |
| 110 | 56 +6 / -1 |
| 125 | 63.5 +6 / -1 |
| 140 | 71 +7 / -1 |
| 160 | 81 +8 / -1 |
| 180 | 91 +9 / -1 |
| 200 | 101 +9 / -1 |
| 225 | 114 +10 / -1 |
| 250 | 126 +11 / -1 |
| 280 | 141 +12 / -1 |
| 315 | 158.5 +13 / -1 |
graph LR
A[Main Pipe] -- Laying Length Z --> B[Tee Branch]
B -- Socket Length & Diameter --> C[Socket (per IS 7834 Part 1)]
This standard ensures dimensional accuracy and pressure rating traceability for injection moulded
IS 7834 Part 4 - Laying Length for 90° Tees
| Size (mm) | Laying Length Z (mm) |
|---|---|
| 16 | 9 ± 1 |
| 20 | 11 ± 1 |
| 25 | 13.5 +1.2 / -1 |
| 32 | 17 +1.6 / -1 |
| 40 | 21 +2 / -1 |
| 50 | 26 +2.5 / -1 |
| 63 | 32.5 +3.2 / -1 |
| 75 | 38.5 +4 / -1 |
| 90 | 46 +5 / -1 |
| 110 | 56 +6 / -1 |
| 125 | 63.5 +6 / -1 |
| 140 | 71 +7 / -1 |
| 160 | 81 +8 / -1 |
| 180 | 91 +9 / -1 |
| 200 | 101 +9 / -1 |
| 225 | 114 +10 / -1 |
| 250 | 126 +11 / -1 |
| 280 | 141 +12 / -1 |
| 315 | 158.5 +13 / -1 |
flowchart LR
A[Pipe Size (mm)] --> B[Laying Length Z (mm)]
B --> C{Tolerance}
C -->|Positive| D[Add tolerance]
C
IS 7834 Part 4 (1987) — Socket Dimensions for 90° Tees
| Size (mm) | Laying Length Z (mm) |
|---|---|
| 16 | 9 ± 1 |
| 20 | 11 ± 1 |
| 25 | 13.5 +1.2 / -1 |
| 32 | 17 +1.6 / -1 |
| 40 | 21 +2 / -1 |
| 50 | 26 +2.5 / -1 |
| 63 | 32.5 +3.2 / -1 |
| 75 | 38.5 +4 / -1 |
| 90 | 46 +5 / -1 |
| 110 | 56 +6 / -1 |
| 125 | 63.5 +6 / -1 |
| 140 | 71 +7 / -1 |
| 160 | 81 +8 / -1 |
| 180 | 91 +9 / -1 |
| 200 | 101 +9 / -1 |
| 225 | 114 +10 / -1 |
| 250 | 126 +11 / -1 |
| 280 | 141 +12 / -1 |
| 315 | 158.5 +13 / -1 |
If you need socket dimensions for other fittings (like elbows, tees, unions), refer to respective parts (Part 2, 3,
IS 7834 Part 4 (1987) - Marking of 90° Tee Fittings
| Size (mm) | 90° Tee Laying Length, Z (mm) |
|---|---|
| 16 | 9 ± 1 |
| 20 | 11 ± 1 |
| 25 | 13.5 +1.2 / -1 |
| 32 | 17 +1.6 / -1 |
| 40 | 21 +2 / -1 |
| 50 | 26 +2.5 / -1 |
| 63 | 32.5 +3.2 / -1 |
| 75 | 38.5 +4 / -1 |
| 90 | 46 +5 / -1 |
| 110 | 56 +6 / -1 |
| 125 | 63.5 +6 / -1 |
| 140 | 71 +7 / -1 |
| 160 | 81 +8 / -1 |
| 180 | 91 +9 / -1 |
| 200 | 101 +9 / -1 |
| 225 | 114 +10 / -1 |
| 250 | 126 +11 / -1 |
| 280 | 141 +12 / -1 |
| 315 | 158.5 +13 / -1 |
flowchart LR
A[90° Tee Fitting] --> B[Marking]
B --> C[Manufacturer Name/Mark]
B --> D[Size of Fitting]
B --> E[Class (Working Pressure)]
This structured marking and dimensional control ensure proper identification and installation compliance per IS
Frequently Asked
Dimensional Tolerances for 90° PVC Tee Fittings as per IS 7834 Part 4 (1987):
The key dimensional parameter is the Laying Length (Z) of the 90° tee, which varies by nominal size (mm). The tolerances are asymmetric and given as follows:
| Size (mm) | Laying Length Z (mm) | Tolerance (mm) |
|---|---|---|
| 16 | 9 | ±1 |
| 20 | 11 | ±1 |
| 25 | 13.5 | +1.2 / -1 |
| 32 | 17 | +1.6 / -1 |
| 40 | 21 | +2 / -1 |
| 50 | 26 | +2.5 / -1 |
| 63 | 32.5 | +3.2 / -1 |
| 75 | 38.5 | +4 / -1 |
| 90 | 46 | +5 / -1 |
| 110 | 56 | +6 / -1 |
| 125 | 63.5 | +6 / -1 |
| 140 | 71 | +7 / -1 |
| 160 | 81 | +8 / -1 |
| 180 | 91 | +9 / -1 |
| 200 | 101 | +9 / -1 |
| 225 | 114 | +10 / -1 |
| 250 | 126 | +11 / -1 |
| 280 | 141 | +12 / -1 |
| 315 | 158.5 | +13 / -1 |
This ensures uniformity and interchangeability of PVC 90° tees in water supply systems.
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IS 7834 Part 4 (1987) covers 90° injection moulded PVC tees with solvent cement joints for water supplies.
The standard specifies laying lengths for 90° tees in the following nominal sizes (mm):
| Size (mm) | Laying Length Z (mm) |
|---|---|
| 16 | 9 ± 1 |
| 20 | 11 ± 1 |
| 25 | 13.5 +1.2 / -1 |
| 32 | 17 +1.6 / -1 |
| 40 | 21 +2 / -1 |
| 50 | 26 +2.5 / -1 |
| 63 | 32.5 +3.2 / -1 |
| 75 | 38.5 +4 / -1 |
| 90 | 46 +5 / -1 |
| 110 | 56 +6 / -1 |
| 125 | 63.5 +6 / -1 |
| 140 | 71 +7 / -1 |
| 160 | 81 +8 / -1 |
| 180 | 91 +9 / -1 |
| 200 | 101 +9 / -1 |
| 225 | 114 +10 / -1 |
| 250 | 126 +11 / -1 |
| 280 | 141 +12 / -1 |
| 315 | 158.5 +13 / -1 |
This range covers 16 mm to 315 mm nominal sizes for 90° PVC tees.
According to IS 7834 Part 4 (1987), 90° tees should be marked with:
This marking ensures traceability and confirms the fitting's suitability for the intended pressure class.
| Size (mm) | Laying Length Z (mm) |
|---|---|
| 16 | 9 ± 1 |
| 20 | 11 ± 1 |
| 25 | 13.5 +1.2 / -1 |
| ... | ... |
| 315 | 158.5 +13 / -1 |
This marking practice is mandatory for quality control and installation verification.
Manufacturing Processes for Injection Moulded PVC 90° Tees (IS 7834 Part 4)
Key Points:
| Parameter | Requirement |
|---|---|
| Material | PVC compound as per IS 7834 Part 1 |
| Manufacturing Method | Injection moulding |
| Joint Type | Solvent cement joint |
| Dimensional Control | As per IS 7834 Part 4 Table 1 |
| Testing & Sampling | As per IS 7834 Part 1 |
This ensures consistent quality and compatibility in water supply systems.
Relation of IS 7834 Part 4 to Part 1:
IS 7834 Part 1 defines the general requirements for injection moulded PVC socket fittings with solvent cement joints, including:
IS 7834 Part 4 specifically covers 90° tees, detailing:
Part 4 must comply with all general requirements in Part 1, while adding its own specific criteria for 90° tees.
| Aspect | IS 7834 Part 1 (General) | IS 7834 Part 4 (90° Tees) |
|---|---|---|
| Material & Manufacture | General PVC material & manufacturing | Same as Part 1 |
| Testing & Sampling | Standardized test methods & sampling | Follows Part 1 tests |
| Dimensions & Tolerances | General guidelines | Specific dimensions & tolerances for 90° tees |
| Marking | General marking rules | Additional marking specific to 90° tees |
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In essence, Part 4 supplements Part 1 by providing detailed specs for 90° tees, ensuring uniformity and compatibility within the PVC fitting system.
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