IS 7834 Part 21987AI Search Enabled✦ AI Generated

injection moulded PVC socket fittings with solvent cement joints for water supplies, Part 2: Specific requirements for 45 degrees elbows

IS 7834 Part 2 (1987) specifies the requirements for injection moulded PVC socket fittings, specifically 45° elbows, used in water supply systems. It covers manufacturing standards, dimensions, tolerances, and marking requirements for these fittings, ensuring compatibility and performance in plumbing applications. This standard is essential for manufacturers, engineers, and quality controllers involved in PVC piping systems for potable water.

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27Clauses Indexed
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1987Edition
Plastic Piping SystemCategory
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What This Standard Covers

IS 7834 Part 2 (1987) specifies the requirements for injection moulded PVC socket fittings, specifically 45° elbows, used in water supply systems. It covers manufacturing standards, dimensions, tolerances, and marking requirements for these fittings, ensuring compatibility and performance in plumbing applications. This standard is essential for manufacturers, engineers, and quality controllers involved in PVC piping systems for potable water.

Who Uses This Standard

  • Plumbing engineers
  • PVC pipe manufacturers
  • Quality control inspectors
  • Water supply system designers
  • Civil engineers
  • Construction contractors
  • Standards compliance officers

Key Topics Covered

Material specifications for injection moulded PVC
Dimensional requirements for 45° elbows
Laying length and tolerance values
Socket inside diameter and length compliance
Manufacturing processes and quality control
Marking and identification of fittings
Pressure rating classifications
Compatibility with solvent cement joints
Inspection and sampling methods
Standard referencing and related parts
Size range coverage up to 315 mm
General requirements from Part 1

Table of Contents

1Scope

IS 7834 Part 2 - Scope & Key Specifications for 45° PVC Elbows

  • Scope:
    Specifies requirements for manufacture, dimensions, tolerances, and marking of injection moulded PVC 45° elbows for water supply.

  • Laying Length (Z):
    Defined per nominal pipe size with tolerances as below (in mm):

Size (mm)Laying Length Z (mm)
164.5 ± 1
205 ± 1
256 +1.2 / -1
327.5 +1.6 / -1
409.5 +2 / -1
5011.5 +2.5 / -1
6314 +3.2 / -1
7516.5 +4 / -1
9019.5 +5 / -1
11023.5 +6 / -1
12527 +6 / -1
14030 +7 / -1
16034 +8 / -1
18038 +8 / -1
20043 +9 / -1
22548 +10 / -1
25053 +11 / -1
28060 +12 / -1
31567 +13 / -1
  • Marking:
    As per BIS standard mark requirements (Clause 3.1).

Summary Diagram of 45° Elbow Laying Length (Z)

graph LR
A[Pipe Size (mm)] --> B[Laying Length Z (mm)]
B --> C{Tolerance ±}

This table guides precise fitting lengths ensuring proper jointing and flow in PVC piping systems per IS 7834 Part 2.

2Requirements

IS 7834 (Part 2) - 1987: Key Requirements for 45° Elbow Laying Length

1. Laying Length (Z) and Tolerances (Clause 2.2.2 & Table 1)

Size (mm)45° Elbow Laying Length, Z (mm)Tolerance (± mm)
164.5±1
205±1
256+1/2, -1
327.5+1.6, -1
409.5+2, -1
5011.5+2.5, -1
6314+3.2, -1
7516.5+4, -1
9019.5+5, -1
11023.5+6, -1
12527+6, -1
14030+7, -1
16034+8, -1
18038+8, -1
20043+9, -1
22548+10, -1
25053+11, -1
28060+12, -1
31567+13, -1

2. Additional Specifications

  • Standard Mark (Clause 3.1): Products must comply with BIS standard marking requirements.
  • Manufacture: Must follow the dimensional and tolerance guidelines above.

This table helps ensure proper fitting and installation of 45° elbows in plastic piping systems per IS 7834 Part 2 standards.

2.1General

IS 7834 (Part 2) - 1987: General Specifications Summary

1. Laying Length (Clause 2.2.2)

The laying length Z for 45° elbows with tolerances is specified in Table 1 below:

Size (mm)45° Elbow Laying Length, Z (mm)Tolerance (mm)
164.5± 1
205± 1
256+1/2, -1
327.5+1.6, -1
409.5+2, -1
5011.5+2.5, -1
6314+3.2, -1
7516.5+4, -1
9019.5+5, -1
11023.5+6, -1
12527+6, -1
14030+7, -1
16034+8, -1
18038+8, -1
20043+9, -1
22548+10, -1
25053+11, -1
28060+12, -1
31567+13, -1

2. Manufacture & Standard Mark (Clause 3.1)

  • Products must bear the BIS Standard Mark confirming compliance.
  • Details available from Bureau of Indian Standards.

This table is essential for ensuring proper fitting and installation of plastic pipe elbows per IS 7834 Part 2.

flowchart LR
    A[Pipe Size (mm)] --> B[Laying Length
2.2Manufacture

IS 7834 Part 2 (1987) - Manufacture Key Points

1. Manufacture (Clause 2.2)

  • Focuses on dimensions and tolerances of plastic pipe fittings.
  • Ensures consistency for installation and standard marking.

2. Laying Length for 45° Elbows (Clause 2.2.2 & Table 1)

Size (mm)Laying Length Z (mm)
164.5 ± 1
205 ± 1
256 + 1.2 / - 1
327.5 + 1.6 / - 1
409.5 + 2 / - 1
5011.5 + 2.5 / - 1
6314 + 3.2 / - 1
7516.5 + 4 / - 1
9019.5 + 5 / - 1
11023.5 + 6 / - 1
12527 + 6 / - 1
14030 + 7 / - 1
16034 + 8 / - 1
18038 + 8 / - 1
20043 + 9 / - 1
22548 + 10 / - 1
25053 + 11 / - 1
28060 + 12 / - 1
31567 + 13 / - 1

3. Standard Mark (Clause 3.1)

  • Details managed by BIS; ensures product compliance.

Summary:
The key manufacturing specification is the laying length (Z) for 45° elbows with defined tolerances per pipe size, critical for proper fitting and installation.

flowchart LR
A[Manufacture Clause 2.2] --> B[Laying
2.2.1Typical illustration of elbow

IS 7834 Part 2 - Typical 45° Elbow Specifications

1. Typical Illustration

  • Refer to Fig. 1 in the code for the 45° elbow shape and dimensions.
  • The elbow is injection moulded PVC, used for water supply.

2. Key Dimensions (Laying Length, Z)

Size (mm)Laying Length, Z (mm)
164.5 ± 1
205 ± 1
256 + 1/2 / -1
327.5 + 1.6 / -1
409.5 + 2 / -1
5011.5 + 2.5 / -1
6314 + 3.2 / -1
7516.5 + 4 / -1
9019.5 + 5 / -1
11023.5 + 6 / -1
12527 + 6 / -1
14030 + 7 / -1
16034 + 8 / -1
18038 + 8 / -1
20043 + 9 / -1
22548 + 10 / -1
25053 + 11 / -1
28060 + 12 / -1
31567 + 13 / -1

3. Socket Dimensions

  • Inside diameter and socket length must comply with IS 7834 Part 1 (1987).

4. Marking on Elbow

  • Manufacturer's name or ID mark.
  • Size of fitting.
  • Class (working pressure rating).

Summary Diagram of 45° Elbow Dimensions

flowchart LR
    A[Pipe Inlet] --> B[Socket Length]
    B --> C[Elbow Bend 45°]
2.2.2Laying Length

IS 7834 Part 2 (1987) — Laying Length for 45° Elbows

Key Specification:

  • Laying Length (Z) for 45° elbows is specified in Table 1 (Clause 2.2.2).
  • Tolerances are also given alongside nominal values.

Table: Laying Length ( Z ) for 45° Elbows (in mm)

Size (mm)Laying Length ( Z ) (mm)
164.5 ± 1
205 ± 1
256 + 1.2 / -1
327.5 + 1.6 / -1
409.5 + 2 / -1
5011.5 + 2.5 / -1
6314 + 3.2 / -1
7516.5 + 4 / -1
9019.5 + 5 / -1
11023.5 + 6 / -1
12527 + 6 / -1
14030 + 7 / -1
16034 + 8 / -1
18038 + 8 / -1
20043 + 9 / -1
22548 + 10 / -1
25053 + 11 / -1
28060 + 12 / -1
31567 + 13 / -1

Notes:

  • The laying length ( Z ) is the distance from the pipe end to the tangent point on the elbow.
  • Tolerances ensure manufacturing precision.
  • Refer to Fig. 1 (Clause 2.2.1) for elbow illustration (not provided here).

Summary:

  • Use the above table for selecting laying length ( Z ) for 45° elbows.
  • Ensure tolerances are
2.2.3Socket dimensions

IS 7834 Part 2: Socket Dimensions Key Points

  • Socket dimensions (inside diameter & length) must comply with IS 7834 Part 1 (1987).
  • For 45° elbows, the laying length (Z) is specified per size (mm) as follows:
Size (mm)Laying Length Z (mm)
164.5 ± 1
205 ± 1
256 +1.2 / -1
327.5 +1.6 / -1
409.5 +2 / -1
5011.5 +2.5 / -1
6314 +3.2 / -1
7516.5 +4 / -1
9019.5 +5 / -1
11023.5 +6 / -1
12527 +6 / -1
14030 +7 / -1
16034 +8 / -1
18038 +8 / -1
20043 +9 / -1
22548 +10 / -1
25053 +11 / -1
28060 +12 / -1
31567 +13 / -1
  • Marking on fittings includes:
    • Manufacturer's name/ID
    • Size and pressure class

Note: For exact socket inside diameter and length, refer to IS 7834 Part 1 tables.


flowchart LR
A[IS 7834 Part 1] --> B[Socket Dimensions: Inside Diameter & Length]
B --> C[IS 7834 Part 2]
C --> D[45° Elbow Laying Length (Z) per size]
D --> E[Marking: Manufacturer, Size, Pressure Class]

This ensures compatibility and pressure rating

3Marking

IS 7834 Part 2 (1987) - Marking & Key Specifications for 45° Elbow Fittings

Marking Requirements (Clause 3)

Each elbow fitting shall be clearly marked with:

  • Manufacturer's name or identification mark
  • Size of the fitting
  • Appropriate class (working pressure rating)

Key Dimensions & Tolerances (Clause 2.2.2 & Table 1)

Size (mm)45° Elbow Laying Length, Z (mm)
164.5 ± 1
205 ± 1
256 +1/2 / -1
327.5 +1.6 / -1
409.5 +2 / -1
5011.5 +2.5 / -1
6314 +3.2 / -1
7516.5 +4 / -1
9019.5 +5 / -1
11023.5 +6 / -1
12527 +6 / -1
14030 +7 / -1
16034 +8 / -1
18038 +8 / -1
20043 +9 / -1
22548 +10 / -1
25053 +11 / -1
28060 +12 / -1
31567 +13 / -1

Additional Notes:

  • Socket inside diameter and length conform to IS 7834 Part 1 (1987).
  • Laying length (Z) tolerance ensures proper fit and alignment during installation.

flowchart LR
    A[Elbow Fitting] --> B[Marking]
    B --> C[Manufacturer's Name]
    B --> D[Size of Fitting]
    B --> E[Class / Working Pressure]
    A

Popular Questions About IS 7834 Part 2

?What are the dimensional tolerances for 45° PVC elbow fittings under IS 7834 Part 2?

According to IS 7834 Part 2 (1987), the dimensional tolerances for 45° PVC elbow fittings' laying length (Z) are specified as follows (in mm):

Size (mm)Laying Length Z (mm)Tolerance (±)
164.5± 1
205± 1
256+1 / -1
327.5+1.6 / -1
409.5+2 / -1
5011.5+2.5 / -1
6314+3.2 / -1
7516.5+4 / -1
9019.5+5 / -1
11023.5+6 / -1
12527+6 / -1
14030+7 / -1
16034+8 / -1
18038+8 / -1
20043+9 / -1
22548+10 / -1
25053+11 / -1
28060+12 / -1
31567+13 / -1

Key points:

  • The laying length is the distance from the socket end to the elbow centerline.
  • Positive tolerance is generally larger than negative tolerance, allowing slight elongation.
  • These tolerances ensure proper fit and function in water supply systems using solvent cement joints.

This table is essential for quality control and installation accuracy of 45° PVC elbows under IS 7834 Part 2.

?Which sizes of 45° elbows are covered by this standard?

IS 7834 Part 2 - Sizes Covered for 45° PVC Elbows

This standard specifies 45° injection moulded PVC elbows for water supply with the following nominal sizes and laying lengths (Z):

Size (mm)Laying Length Z (mm)
164.5 ± 1
205 ± 1
256 +1/2 / -1
327.5 +1.6 / -1
409.5 +2 / -1
5011.5 +2.5 / -1
6314 +3.2 / -1
7516.5 +4 / -1
9019.5 +5 / -1
11023.5 +6 / -1
12527 +6 / -1
14030 +7 / -1
16034 +8 / -1
18038 +8 / -1
20043 +9 / -1
22548 +10 / -1
25053 +11 / -1
28060 +12 / -1
31567 +13 / -1
  • Inside socket diameter and length conform to IS 7834 Part 1.
  • Marking includes manufacturer ID, size, and pressure class.

This table covers sizes from 16 mm to 315 mm diameter.

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Summary: IS 7834 Part 2 covers 45° PVC elbows from

?What marking information is required on each 45° elbow fitting?

According to IS 7834 Part 2 (1987), Clause 3 (Marking), each 45° elbow fitting must be marked with:

  • Manufacturer's name or identification mark, and
  • Size of the fitting (nominal diameter in mm),
  • Appropriate class (working pressure) corresponding to the pressure rating of the fitting.

This ensures traceability and confirms the fitting’s pressure rating for safe use in water supply systems.

Summary of Required Marking on 45° Elbow:

Marking DetailDescription
Manufacturer's name/ID markIdentifies the producer
SizeNominal diameter (e.g., 16 mm)
Class (Working Pressure)Pressure rating class of fitting

This marking helps users verify compatibility and performance per IS standards.

Loading diagram...

This complies with IS 7834 Part 2 requirements for injection moulded PVC 45° elbows.

?How does this part relate to the general requirements in IS 7834 Part 1?

IS 7834 Part 2 (1987) specifies specific requirements for 45° injection moulded PVC elbows with solvent cement joints for water supplies.

Relation to IS 7834 Part 1:

  • Part 1 covers general requirements for material, manufacture, testing, sampling, and inspection applicable to all PVC socket fittings.
  • Part 2 supplements Part 1 by detailing additional, specific requirements only for 45° elbows.
  • All material and quality aspects in Part 2 must conform to Part 1.

Summary:

AspectIS 7834 Part 1IS 7834 Part 2
ScopeGeneral requirements for all fittingsSpecific to 45° elbows
Material & ManufactureDefinedMust conform to Part 1
Testing & InspectionDefinedMust conform to Part 1
Size CoverageUp to 315 mmUp to 315 mm

Thus, Part 2 is a specialized extension of the general framework established in Part 1.

?Are the fittings compatible with solvent cement joints for water supply applications?

Yes, fittings covered under IS 7834 Part 2 are specifically designed as injection moulded PVC socket fittings with solvent cement joints for water supply applications.

Key Points:

  • Clause 2.1 confirms that materials, manufacturing, and testing conform to IS 7834 Part 1, which governs general requirements for solvent cement joint fittings.
  • Part 2 focuses on 45° elbows with solvent cement joints, ensuring compatibility for water supply systems.
  • The standard covers fittings up to 315 mm size, ensuring a broad range of applications.
  • Solvent cement joints provide a chemical bond ensuring leak-proof, strong connections suitable for potable water.

Summary:

  • Fittings are compatible with solvent cement joints.
  • Designed for water supply systems.
  • Manufactured and tested per IS 7834 Parts 1 & 2 requirements.
Loading diagram...

This ensures reliable, standardized fittings for water supply pipelines.

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