Code of practice for the in-situ shear test on rock
IS 7746:1991 provides a comprehensive code of practice for conducting in-situ direct shear tests on rock discontinuities and concrete-rock interfaces. It guides engineers in preparing test blocks, applying normal and shear loads, measuring displacements, and interpreting shear strength parameters critical for assessing stability of rock foundations and structures. Applicable to geotechnical engineers, rock mechanics specialists, and civil engineers involved in dam, tunnel, and foundation design, this standard ensures reliable evaluation of peak and residual shear strengths under field conditions.
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57Clauses Indexed
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1991Edition
Rock MechanicsCategory
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Overview
What This Standard Covers
IS 7746:1991 provides a comprehensive code of practice for conducting in-situ direct shear tests on rock discontinuities and concrete-rock interfaces. It guides engineers in preparing test blocks, applying normal and shear loads, measuring displacements, and interpreting shear strength parameters critical for assessing stability of rock foundations and structures. Applicable to geotechnical engineers, rock mechanics specialists, and civil engineers involved in dam, tunnel, and foundation design, this standard ensures reliable evaluation of peak and residual shear strengths under field conditions.
Audience
Who Uses This Standard
Geotechnical Engineers
Rock Mechanics Specialists
Civil Engineers
Foundation Design Engineers
Tunnel Engineers
Dam Safety Engineers
Geologists involved in Rock Mass Characterization
Contents
Key Topics Covered
✓Test block preparation and dimensions
✓Encapsulation and support of test blocks
✓Test site selection and location criteria
✓Set-up procedures for open excavation and tunnel testing
✓Application and control of normal and shear loads
✓Use and placement of dial gauges for displacement measurement
✓Test procedure including loading rates and consolidation considerations
✓Data recording and typical test data sheets
✓Calculation of shear and normal stresses
✓Interpretation of shear strength parameters (peak and residual)
✓Graphical representation of test results
✓Assessment of discontinuity roughness and infilling materials
✓Handling of clay-filled and unfilled joints
✓Safety and quality control during testing
✓Reporting requirements and documentation
Structure
Table of Contents
1Scope▼
IS 7746: Scope - Key Formulas, Tables & Specifications
Scope:
IS 7746 covers the in-situ shear test on rock joints, focusing on specimen preparation, test execution, and reporting.
Residual strength corresponds to asperities sheared off.
Test Reporting Requirements (Clause 9.1)
Geological description of rock and discontinuities
Test equipment details with sketches/photos
Layout plan with block IDs and shear directions
Photographs of sheared surfaces
Data sheets as per Annex A
Consolidation and shear stress-displacement curves (Figs. 3 & 4)
Peak and residual shear strength vs. normal stress graphs (Fig. 5)
Typical Data Sheet (Annex A)
| Time (min) | Applied Normal Force (P_{na}) (kN) | Normal Displacement (mm) | Applied Shear Force (kN) | Shear Displacement (mm) | Lateral Displacement (mm) | ( \sigma_n ) (MPa) | ( \tau ) (MP
3Principle▼
IS 7746: Principle, Key Formulas & Specifications for In-Situ Shear Test
Principle (Clause 8.3)
Total Normal Load on Shear Plane (Pn):
[
P_n = P_{na} + P_{sa} \sin 15^\circ
]
where:
(P_{na}) = Normal load from jack
(P_{sa}) = Applied inclined load on base
Total Shear Force on Shear Plane (Ps):
[
P_s = P_{sa} \cos 15^\circ
]
For non-horizontal shear planes, resolve forces perpendicular and parallel to shear plane.
Normal force (P_n) is reduced after each shear increment by (P_{sa} \sin 15^\circ) to keep normal stress approx. constant.
Further normal force reduction to compensate for area change:
[
\Delta P_n = A_s \times P_n
]
where (A_s) = width change of block (mm).
Stress Calculations
Normal Stress:
[
\sigma_n = \frac{P_n}{A}
]
Shear Stress:
[
\tau = \frac{P_s}{A}
]
Shear Strength Parameters (Clause 8.6 & Fig. 5)
Plot Peak & Residual Shear Strength vs Normal Stress to derive:
( \phi_r ) = Residual friction angle
( \phi_a ) = Apparent friction angle
( c' ) = Cohesion intercept (peak shear)
( c ) = Apparent cohesion (at (\phi_b))
Typical Data Sheet (Annex A)
Parameter
Description
Block Description
Geological & surface details
(P_{na}), (P_{sa})
Applied forces (kN)
(P_n), (P_s)
Normal & shear loads on plane (kN)
( \sigma_n ), ( \tau )
Normal & shear stresses (MPa)
Displacements
Normal, shear & lateral (mm)
4Location of Test Site▼
IS 7746: Location of Test Site - Key Points
Clause 4.1: Determine the intensity and direction of forces from the structure to locate the test site appropriately.
Clause 4.2:
Select a test area representative of the site's geology.
Preferably test where maximum shear stresses are expected.
Align test shearing direction with the anticipated shearing direction during construction.
Clause 4.3:
Prefer testing in drifts or tunnels for convenience.
If unavailable, test at design level or in open excavations within fresh rock.
Avoid zones with induced fractures from blasting.
Summary Table: Test Site Location Criteria
Criteria
Specification
Geological Representativeness
Test site geology matches area to be loaded
Shear Stress Location
Region of maximum expected shear stress
Shearing Direction
Align with anticipated shearing on structure
Preferred Location
Drifts or tunnels
Alternative Location
Design level or open excavation in fresh rock
Avoid
Zones with induced fractures due to blasting
Conceptual Diagram: Test Site Selection Process
flowchart TD
A[Determine Forces & Directions] --> B[Identify Max Shear Stress Zones]
B --> C[Select Representative Geological Area]
C --> D{Drifts/Tunnels Available?}
D -- Yes --> E[Conduct Test in Drifts/Tunnels]
D -- No --> F[Conduct Test at Design Level/Open Excavation]
F --> G[Avoid Blasted Fracture Zones]
This ensures test results reflect actual field conditions for reliable design application.
5Preparation of Test Site▼
IS 7746: Preparation of Test Site – Key Points
1. Location & Setup (Clauses 4.3, 6.1.1, 6.2)
Preferred site: Inside drifts or tunnels for convenience.
Alternative site: At design level or open excavations in fresh rock (foundation/abutment).
Avoid: Zones with induced fractures from blasting to ensure test integrity.
2. Preparation Guidelines (Clause 5)
Ensure the test site surface is smooth, clean, and free of loose material.
Maintain natural in-situ stress conditions as much as possible.
Avoid disturbance that may alter rock properties or pore water pressures.
3. Important Considerations (Clause 3.3)
Assess pore water pressure differences between test and design conditions.
Consider progressive failure potential—test results may vary under actual design stresses.
Summary Table: Test Site Preparation Checklist
Aspect
Specification
Location
Drift/tunnel preferred; else open excavation
Rock Condition
Fresh rock, avoid blasted/fractured zones
Surface Preparation
Smooth, clean, intact rock face
Stress Conditions
Preserve natural in-situ stresses
Water Pressure
Account for pore water pressure differences
flowchart TD
A[Test Site Selection] --> B{In Drift/Tunnel?}
B -- Yes --> C[Prepare smooth rock face]
B -- No --> D[Open excavation at design level]
D --> C
C --> E[Avoid blasted/fractured zones]
E --> F[Maintain in-situ stress & pore pressure]
F --> G[Conduct test]
This ensures reliable, representative test results per IS 7746 standards.
6Types of Set-up▼
IS 7746 - Types of Set-up for Shear Tests on Rock Discontinuities
1. Types of Set-up (Clause 6.1)
Two types depending on test location:
Open Excavation (Fig. 1)
Drift or Tunnel (Fig. 2)
Load application: Normal and tangential forces must pass through the centroid of the shear area at the base of the block.
Consolidation curve and shear stress vs displacement graphs.
Summary table of peak/residual shear strength with normal stresses.
4. Test Setup (Clause 6.2)
Proper orientation and spacing of test blocks.
Measure joint roughness as per IS 11315 (Part 4).
Collect infilling materials for index testing.
flowchart TD
A[Specimen Preparation] --> B[Test Setup in Drift/Tunnel]
B --> C[Conduct Shear Test]
C --> D[Record Data (Annex A)]
D --> E[Plot Shear Stress vs Normal Stress]
E --> F[Determine c', φ', φ_r]
F --> G[Prepare Detailed Test Report]
8Calculations and Interpretation▼
IS 7746: Calculations & Interpretation - Key Points
1. Data Recording (Annex A)
Record Applied Normal Force (Pna), Shear Force (Ps), and corresponding displacements (normal, shear, lateral).
Normal Displacement vs Shear Displacement (Fig. 4)
Trend C: Tight joints
Trend D: Filled joints
Peak & Residual Shear Strength vs Normal Stress (Fig. 5)
Determine parameters:
( \phi_r ): Residual friction angle
( \phi_a ): Apparent friction angle
( c' ): Cohesion intercept (peak)
( c ): Apparent cohesion
Important Formulae:
Normal Stress:
[
\sigma_n = \frac{
Frequently Asked
Popular Questions About IS 7746
?What are the recommended dimensions and preparation methods for the test block?▼
Recommended Dimensions and Preparation of Test Block (IS 7746):
Dimensions:
Standard: 700 mm × 700 mm × 300 mm (L × W × H)
Minimum permissible (for smooth surfaces): 450 mm × 450 mm × 200 mm
Larger blocks may be needed for irregular surfaces.
Clear spacing between blocks: ≥ 1 m
Preparation Methods:
Cut block carefully to avoid disturbing/loosening the weak discontinuity.
Align block faces with natural joints/fissures if possible.
Use line drilling to isolate block if natural joints are not aligned.
Hand trim small irregularities limiting encapsulation thickness.
Apply a ≥ 20 mm thick weak material layer (e.g., clay) around the base.
Encapsulate block in cement concrete (1:2:4) or cement mortar (1:2), or use a steel casing (min. 10 mm thick mild steel, internal size 700 × 700 × 300 mm).
Ensure encapsulation prevents slurry penetration into weak discontinuity.
Make top surface flat with concrete/mortar.
For Concrete-Rock Interface:
Cast a concrete block of 700 × 700 × 300 mm in steel casing.
Chisel rock surface so max trough depth ≤ 10 mm.
Loading diagram...
This ensures reliable shear strength testing with minimal disturbance.
?How should normal and shear loads be applied and controlled during the test?▼
Application and Control of Normal and Shear Loads per IS 7746
Adjust (P_n) after each shear increment by reducing (P_{sa} \sin 15^\circ) to keep normal stress approx. constant.
Further reduce (P_n) by (A_s \times P_n) (where (A_s) = block width change) to compensate area change.
Shear Load (Ps):
( P_s = P_{sa} \cos 15^\circ )
Shear jack placed at 15° to block base with wedges to align force through shear plane center.
Load Application Setup:
Use a 25 mm thick, 500×500 mm mild steel plate for uniform normal load distribution.
Hydraulic jack with roller arrangement applies normal load centrally.
Shear jack inclined at 15°, with wedges for proper force direction.
Control During Test (Clause 7.3):
Increase shear force incrementally or continuously, controlling shear displacement rate (~0.1 mm/m over 10 min).
Record normal, shear, and lateral displacements at each increment.
Take ~10 readings before peak shear strength.
For clay-filled discontinuities, total time to peak > 6 hours (adjust rate accordingly).
Continue shear until peak is reached and force drops or stabilizes with increasing displacement.
Inclined Shear Plane (>10–20°):
Apply small initial normal load (~5–10% of test load) via screw props or anchored beams to prevent premature sliding.
Summary Formulae:
Parameter
Expression
Total Normal Load
( P_n = P_{na} + P_{sa} \sin 15^\circ )
Shear Load
( P_s = P_{sa} \cos 15^\circ )
Loading diagram...
?What instrumentation is required to accurately measure displacements during testing?▼
According to IS 7746, accurate displacement measurement during testing requires:
Dial Gauges with:
Least count: 0.01 mm
Travel: 50 mm
Number and Placement:
4 dial gauges for normal (vertical) displacement
2 dial gauges for shear (horizontal) displacement
2 dial gauges for lateral (horizontal) displacement
Mounting:
Fixed on a datum bar supported on stands away from the test block and anchors.
Since the block surface may be uneven, glass plates should be cemented on the block to provide a smooth reference for the gauges.
Data Use:
Displacement readings are averaged to get mean shear (As) and normal (An) displacements.
Lateral displacements help evaluate specimen behavior and may correct contact area calculations.
This setup ensures precise tracking of block movements under load increments and stabilization phases, crucial for evaluating consolidation and shear behavior.
Loading diagram...
?How are peak and residual shear strengths determined and interpreted from test data?▼
According to IS 7746, peak and residual shear strengths are determined and interpreted as follows:
Peak shear strength is identified from the shear stress vs. shear displacement curve (Clause 8.5, Fig. 4). For tight joints, this shows a distinct peak (curve 'A'), while filled joints may show no clear peak (curve 'B').
After reaching peak strength, continue shearing under constant normal stress (Clause 7.4). Take load-displacement readings every 0.5 mm shear displacement until at least four consecutive readings show ≤5% variation over 10 mm displacement, defining the residual shear strength.
Plot peak and residual shear strengths vs. normal stress from all tests (Clause 8.6, Fig. 5). From this graph, determine shear strength parameters:
φₐ (peak angle of shearing resistance)
φ_b (residual angle of shearing resistance)
c' (cohesion intercept)
The slope of the normal displacement vs. shear displacement curve can estimate asperity angle (i), indicating joint roughness.
Summary Table
Parameter
Determination Method
Peak Shear Strength (Vₚ)
Max shear stress on shear displacement curve
Residual Shear Strength (Vᵣ)
Average shear stress after peak with stable readings
Shear Strength Parameters
From plot of shear strength vs normal stress
Loading diagram...
This procedure yields reliable shear strength parameters for rock discontinuities per IS 7746.
?What considerations are there for testing clay-filled versus unfilled rock discontinuities?▼
Considerations for Testing Clay-Filled vs Unfilled Rock Discontinuities (IS 7746):
Clay-Filled Discontinuities:
Plot a consolidation curve (Fig. 3) to determine primary consolidation time (t100).
Ensure time to reach peak shear strength > 6 × t100 to allow pore pressure dissipation.
Shear force application rate must be slow enough; reduce shear rate or delay increments if needed.
Shear stress vs displacement curve resembles Curve B (no distinct peak).
Normal displacement vs shear displacement follows Curve D (more gradual trend).
Unfilled (Tight) Discontinuities:
Use normal load and displacement data to estimate modulus of deformation of rock mass.
Shear stress vs displacement curve resembles Curve A (distinct peak and sudden fall).
Normal displacement vs shear displacement follows Curve C (steeper slope).
Asperity angle (i) can be estimated from slope of normal vs shear displacement.
Summary Table
Parameter
Clay-Filled Joint
Unfilled Joint
Shear Stress-Displacement
No distinct peak (Curve B)
Distinct peak (Curve A)
Normal vs Shear Displacement
Gradual slope (Curve D)
Steep slope (Curve C)
Time to Peak Shear Strength
> 6 × t100 (consolidation time)
No consolidation delay needed
Modulus Estimation
Not directly from normal load
Use normal load-displacement data
Loading diagram...
This approach ensures realistic shear strength measurement accounting for pore pressure effects in clay-filled joints.
✦
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