IS 72901979AI Search Enabled✦ AI Generated

Recommendations for use of polyethene film for water-proofing of roofs

IS 7290:1979 provides comprehensive recommendations for the use of polyethylene film as a waterproofing material for roofs. It covers proper selection, preparation, laying methods, bonding techniques, and finishing treatments to ensure effective waterproofing performance. This standard is essential for engineers, architects, and construction professionals involved in designing and implementing roof waterproofing solutions using polyethylene film.

9Sections
69Clauses Indexed
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1979Edition
Waterproofing and Damp-ProofingCategory
Alternative search terms: IS 7290 PDF, IS 7290 pdf free download, IS 7290 free download pdf, IS7290 PDF, IS-7290 PDF, IS 7290 1979 PDF, IS 7290:1979 PDF, IS 7290-1979 PDF, IS 7290 (1979) PDF, IS 7290 1979 edition PDF, IS 7290 edition 1979 PDF

What This Standard Covers

IS 7290:1979 provides comprehensive recommendations for the use of polyethylene film as a waterproofing material for roofs. It covers proper selection, preparation, laying methods, bonding techniques, and finishing treatments to ensure effective waterproofing performance. This standard is essential for engineers, architects, and construction professionals involved in designing and implementing roof waterproofing solutions using polyethylene film.

Who Uses This Standard

  • Civil Engineers
  • Roofing Contractors
  • Architects
  • Building Inspectors
  • Construction Project Managers
  • Waterproofing Specialists
  • Quality Control Engineers

Key Topics Covered

Polyethylene film specifications and properties
Roof surface preparation for waterproofing
Types of waterproofing treatments using polyethylene film
Laying techniques and sequence of operations
Bonding materials and primer application
Handling overlaps and laps in film installation
Protection against puncturing and air entrapment
Finishing layers and protective coatings
Inspection and maintenance of waterproofing
Water vapor transmission testing methods
Treatment details for sloped and unsloped roofs
Precautions during installation
Use of bitumen and cutback adhesives
Multi-layer waterproofing treatments
Details for waterproofing around parapets and drainage

Table of Contents

1Scope

IS 7290: Scope - Key Points & Specifications

Scope (Clause 2.0):
Defines terminology and applicability for testing water vapour transmission through sheets.


Key Specifications:

  • Test Specimens (Clause 3):
    Specimens must be representative of the sample; templates may be used to define test area (Clause 2.6).

  • Reproducibility (Clause 7.1):
    Results from different specimens of the same sample should not vary more than ±10% from their average.

  • Test Report (Clause 6.1):
    Must include:

    • Material description
    • Sheet thickness
    • Test conditions (temperature, humidity)
    • Water vapour transmission values for all four specimens and their average

Summary Table: Reproducibility Limits

ParameterLimit
Variation in test results±10% of average

This ensures consistent, reliable testing and reporting of water vapour transmission properties.

2Definitions

IS 7290 - Key Definitions & Specifications Summary

  • Clause 2.0 (Definitions): Establishes terminology for the standard.

  • Clause 2.6 (Template):

    • A template is used to define the test area and apply the wax seal during testing.
  • Clause 6.1 (Test Specimens Report Requirements):
    Reports must include:

    • Material description
    • Sheet thickness
    • Test conditions (temperature, humidity)
    • Water vapor transmission values for all four specimens and their average
  • Clause 7.1 (Reproducibility):

    • Results from different specimens of the same sample should not differ by more than ±10% from their average.

Summary Table: Reproducibility Limits

ParameterLimit
Variation in results≤ 10% from average

Notes:

  • Use templates to ensure consistent test area definition.
  • Maintain controlled environmental conditions during testing.
  • Report all individual and average measurements for transparency.
flowchart TD
    A[Prepare Specimen] --> B[Use Template to Define Test Area]
    B --> C[Apply Wax Seal]
    C --> D[Conduct Water Vapor Transmission Test]
    D --> E[Record Results for 4 Specimens]
    E --> F[Calculate Average & Check Reproducibility (±10%)]
    F --> G[Prepare Test Report]

This concise framework ensures standardized testing and reliable comparison of water vapor transmission properties per IS 7290.

3Basic Information and Design Considerations

Detailed content not available.

4Materials

IS 7290 - Key Formulas, Tables & Specifications for Materials

1. Bonding Materials (Clause 4.2)

  • Use straight-run bitumen conforming to IS 73-1961.
  • Cold cutback bitumen (IS 73-1961) allowed over the film.
  • Cutback bitumen temperature ≤ 50°C during application.

2. Material Test Report (Clause 6.1)

Report must include:

  • Material description.
  • Sheet thickness tested.
  • Test conditions (temperature, humidity).
  • Water vapour transmission values for 4 specimens + average.

3. Reproducibility (Clause 7.1)

  • Variation between specimens from the same sample ≤ 10% of average.

Additional Notes:

  • Use low-density polyethylene film as per relevant specifications.
  • Bitumen grades and specifications are detailed in IS 73-1961 (Paving Bitumen).
  • Testing ensures waterproofing/damp-proofing material quality and consistency.

Summary Table: Bitumen Application Temperature

Material TypeMax Application Temperature
Straight-run BitumenAs per IS 73-1961
Cutback Bitumen (Cold)≤ 50°C

flowchart LR
    A[Bitumen Material] --> B{Type}
    B -->|Straight-run| C[Use as per IS 73-1961]
    B -->|Cutback| D[Apply at ≤ 50°C]
    E[Film Material] --> F[Low-density polyethylene]
    G[Testing] --> H[Report: Description, Thickness, Conditions, Water Vapor Transmission]
    G --> I[Reproducibility ≤ 10% variation]

For detailed specifications, refer to IS 73-1961 and IS 7290 clauses.

5Preparation of Roof Surface

IS 7290: Preparation of Roof Surface – Key Points

  • Reference Standards:

    • Primer: Bitumen primer must conform to IS 3384-1965.
    • Surface preparation details refer to IS 3067-1966.
  • Sequence of Operation (Clause 7.1):

    1. Clear roof surface of all foreign materials (dust, dirt, loose particles) as per IS 3067.
    2. Lay waterproofing treatment and flashings.
    3. Treat gutters and drain mouths.
    4. Finish surface.
    5. Clean and remove surplus materials.
  • Surface Preparation Essentials:

    • Ensure roof is clean, dry, and free from loose particles.
    • Repair cracks and unevenness.
    • For bituminous treatment, apply bitumen primer uniformly.
    • Pre-sloped roofs should follow treatments in Clause 6.1 for drainage.

Typical Primer Application (from IS 3384-1965)

ParameterValue
Primer TypeBitumen Primer
Application Rate0.15 to 0.25 kg/m²
Drying Time2 to 4 hours

Summary Diagram: Roof Surface Preparation Workflow

flowchart TD
    A[Start] --> B[Clear Roof Surface]
    B --> C[Repair & Level Surface]
    C --> D[Apply Bitumen Primer]
    D --> E[Laying Waterproofing Treatment]
    E --> F[Treat Gutters & Drains]
    F --> G[Surface Finishing]
    G --> H[Clean & Remove Surplus]
    H --> I[End]

Note: For detailed specifications and design considerations, refer directly to IS 3067-1966 and IS 3384-1965.

6Types of Waterproofing Treatment

IS 7290: Key Formulas, Tables & Specifications for Types of Waterproofing Treatment


1. Types of Waterproofing Treatment (Clause 6)

  • Single Layer Film Treatment over Thermal Insulation (Fig. 1):
    • Layers (bottom to top):
      • Thermal Insulation
      • Polyethylene Film
      • Kraft Paper laminated & bitumen coated
      • Tiles / Cement Concrete / Patent Stone

2. Film Treatment Steps (Clause 6.1.1.1a)

StepMaterial & RateNotes
1Primer (bitumen primer) 0.3 to 0.5 kg/m²Surface impregnation, solvent evaporates
2Hot applied bitumen (IS:73) 0.7 kg/m²Straight-run bitumen
3Polyethylene filmOverlaps sealed with cold cutback adhesive
4Cold cutback bitumen 1.0 kg/m²Over the film
5Blinding material (fine dry sand) 0.5 to 1 kg/m²Dust over bitumen layer

3. Typical Details for Roof Projections (Clause 7.2.6, Fig. 4)

  • Use composite polyethylene-bitumen tapes for joints.
  • Groove filled with cold cutback bitumen.
  • Separating layer below polyethylene film.
  • Cover fillet & chase filled with cement mortar (1:4).
  • Cold cutback bitumen with filler or kraft paper finishing.

4. Preparation

  • Roof surface must be smooth (IS:3067-1966 Clause 6.2).
  • Primer application ensures adhesion and impregnation.

Diagram: Layering in Single Layer Film Treatment

graph TD
    A[Tiles / Cement Concrete / Patent Stone] --> B[Kraft Paper laminated & Bitumen coated]
    B --> C[Polyethylene Film]
    C --> D[Thermal Insulation]
    D --> E[Roof Surface (prepared)]

Summary:

  • Primer → Hot bitumen → Polyethylene film → Cold cutback bitumen → Blinding material.
  • Use proper layering and joint sealing for durability.
7Method of Laying

IS 7290 - Method of Laying Polyethylene Film (Clause 7.2.4.2 & related)

Key Specifications for Laying:

  • Flat Roofs

    • Lay film at right angles to water flow direction.
    • Overlaps must face downwards to prevent water ingress.
    • (Refer Fig. 3A)
  • Sloping Roofs

    • Lay successive layers along the slope.
    • Avoid laying film across the slope to prevent water accumulation under overlaps.
    • (Refer Fig. 3B)
  • Curved Shell Roofs

    • Lay film across the slope to minimize excessive laps in troughs.
    • (Refer Fig. 3C)

Additional Guidelines:

  • Avoid puncturing the film during installation (Clause 7.1.1).
  • For protection under lime terracing or mud PHIUSKA, use protective layers (Clause 6.2.1), e.g., burnt clay tiles or lime terracing.

Summary Table: Laying Direction vs Roof Type

Roof TypeFilm OrientationOverlap Direction
Flat RoofPerpendicular to flowOverlaps face down
Sloping RoofAlong the slopeN/A
Curved ShellAcross the slopeMinimize laps in trough

Illustration (Simplified):

flowchart LR
    A[Water Flow Direction] --> B[Flat Roof: Film ⟂ Flow, Overlap Down]
    A --> C[Sloping Roof: Film Along Slope]
    A --> D[Curved Shell Roof: Film Across Slope]

Reference: IS 7290 Clause 7.2.4.2 & Clause 6.2.1 for protective treatments.

8Inspection and Maintenance

IS 7290: Inspection and Maintenance - Key Points

Clause 7.2.6.1 (Related to parapets and downtake pipes):

  • Provide an extra piece of polyethylene film around downtake water pipe openings.
  • Cover film edges with cement plaster 1:6 to ensure waterproofing and durability.

Inspection & Maintenance Guidelines (General Best Practice)

  • Regular inspection of rainwater drainage points, parapets, and waterproofing layers is essential.
  • Check for cracks, blockages, or damage in downtake pipes and parapet coverings.
  • Maintain the integrity of polyethylene film and cement plaster to prevent water ingress.
  • Repair any damaged plaster or film immediately to avoid structural deterioration.

Reproducibility (Clause 7.1, Table A-7)

  • Test results on different specimens from the same sample should not differ by more than 10% from their average, ensuring consistent quality.

Summary Table: Protective Measures at Downtake Pipes

ItemSpecification
Polyethylene filmExtra piece around pipe edge
Cement plasterMix ratio 1:6 (cement:sand)
Inspection frequencyPeriodic, as per maintenance schedule
Acceptable variation in tests±10% from average

flowchart TD
    A[Parapet] --> B[Opening for Downtake Pipe]
    B --> C[Polyethylene Film]
    C --> D[Cement Plaster (1:6)]
    D --> E[Waterproof Seal]
    E --> F[Drainage]

For detailed procedures, refer to IS 7290 and perform maintenance as per site conditions.

Appendix AMethod of Test for Measuring Water Vapour Transmission of Polyethylene Film

IS 7290: Method of Test for Water Vapour Transmission of Polyethylene Film

Key Specifications (Appendix A):

  • Test Scope: Measures water vapour transmission rate (WVTR) through polyethylene film.
  • Specimens: Four samples tested; report average WVTR.
  • Test Conditions: Temperature, humidity, and film thickness must be recorded.
  • Limit: WVTR ≤ 5.53 g/24 h/m² (Clause 5.53b).

Essential Test Report Includes (Clause A-6.1):

  • Material description
  • Film thickness (mm)
  • Test conditions (temperature °C, relative humidity %)
  • WVTR values for all specimens and average (g/24 h/m²)

Typical Formula for WVTR:

[ \text{WVTR} = \frac{\Delta m}{A \times t} ]

Where:

  • (\Delta m) = mass of water vapour transmitted (g)
  • (A) = area of film exposed (m²)
  • (t) = time interval (24 hours)

Summary Diagram:

flowchart LR
    A[Prepare 4 film specimens] --> B[Condition specimens at set T & RH]
    B --> C[Measure water vapour transmitted]
    C --> D[Calculate WVTR for each specimen]
    D --> E[Report average WVTR ≤ 5.53 g/24h/m²]

Note: Ensure strict control of test environment and specimen thickness for reproducible results.

Popular Questions About IS 7290

?What are the recommended types and thicknesses of polyethylene film for roof waterproofing?

IS 7290 (1979) provides guidelines for polyethylene film use in roof waterproofing but does not explicitly specify types or thicknesses.

Recommended Types & Thickness (As per common practice and related standards):

  • Type: Low-density polyethylene (LDPE) film is preferred for flexibility and durability.
  • Thickness: Typically ranges from 200 to 500 microns (0.2 to 0.5 mm) depending on roof exposure and load.
    • For general roofing: 200–250 microns
    • For heavy-duty or exposed roofs: 300–500 microns

Key Points from IS 7290:

  • Films must be laid with proper longitudinal and end overlaps.
  • Overlaps sealed with cutback bitumen for watertight joints.
  • Films should be firmly pressed on the bituminous layer underneath.

Summary Table:

ParameterRecommendation
Film TypeLow-Density Polyethylene
Thickness200–500 microns
OverlapLongitudinal & end overlaps sealed with bitumen
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This ensures effective waterproofing and durability of the roof membrane.

?How should the roof surface be prepared before applying polyethylene film?

Preparation of Roof Surface Before Applying Polyethylene Film (IS 7290, Clauses 7.2.4 & 7.2.5):

  • Surface Condition: Ensure the roof surface is reasonably smooth to avoid puncturing the film.
  • Dryness: The surface must be dry; primer should not be applied on a wet surface.
  • Bitumen Layer: Apply a bituminous layer evenly but avoid excessive bitumen to prevent film sliding or wrinkling.
  • Temperature: Avoid application during high temperatures to prevent softening of the bitumen and film damage.
  • Handling: Lay the film without overstretching to avoid wrinkles; press it firmly with a gunny cloth or pad to remove air bubbles.
  • Footwear: Workers should wear barefoot or canvas shoes to prevent damage.
  • Transition Areas: Over vertical surfaces or corners, use a fillet and protective cement plaster to safeguard the film.

This ensures a smooth, well-bonded, and durable polyethylene waterproofing layer.

?What bonding materials and primers are specified for securing the film?

IS 7290 Bonding Materials & Primers for Securing Polyethylene Film

  • Bonding Material (Clause 2.1 & 4.2):

    • Use straight-run bitumen conforming to IS:73-1961.
    • For bonding film layers or film to roof surface, bitumen or bituminous compositions are used.
    • Over the film, a cold cutback bitumen (IS:73-1961) may be applied at ≤ 50°C.
  • Primer & Surface Preparation (Clause 7.2.5):

    • Surface must be dry and smooth; primer not applied on wet surfaces.
    • Avoid excessive bitumen to prevent film sliding/wrinkling.
    • Film should not be overstretched to avoid wrinkles.
    • Immediately cover film with bituminous layer to prevent bitumen softening and damage.
    • Press film firmly using a cloth pad to avoid air bubbles.
    • Protect film at horizontal-to-vertical transitions with fillets and plaster.
  • Film Types (Clause 2.0):

    • Black film contains ≥ 2% carbon black (particle size ≤ 0.06 micron).
    • Natural film must be UV stabilized.
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This ensures durable, wrinkle-free, and well-bonded polyethylene film waterproofing.

?How are overlaps and laps in polyethylene film installation handled to prevent leaks?

Handling Overlaps and Laps in Polyethylene Film (IS 7290)

  • Overlap Direction:

    • For flat roofs, lay film at right angles to water flow with overlaps facing downwards (Clause 7.2.4.2a).
    • For sloping roofs, lay successive layers along the slope (Clause 7.2.4.2b).
    • For curved shell roofs, lay film across the slope to avoid excessive laps in troughs (Clause 7.2.4.2c).
  • Overlap Sealing:

    • Firmly press overlaps on the bituminous layer.
    • Seal joints and overlaps with cutback bitumen applied over the upper surface of the lower film layer (Clause 7.2.4.1).
  • Avoid Laps in Valleys:

    • Avoid laps in troughs/valleys; if unavoidable, cover with an additional film strip of adequate width (Clause 7.2.4.3).
  • Precautions:

    • Avoid overstretching and wrinkles.
    • Press film firmly with a cloth pad to prevent air bubbles (Clause 7.2.5).
    • Protect film at horizontal-vertical junctions with fillets and plaster.
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Summary: Proper orientation, firm pressing, sealing with bitumen, and avoiding laps in valleys are key to preventing leaks in polyethylene film installations per IS 7290.

?What finishing layers are recommended to protect the polyethylene film on roofs?

IS 7290 Recommendations for Finishing Layers over Polyethylene Film on Roofs:

To protect the polyethylene film used for waterproofing on roofs, the following finishing layers are recommended (Clause 6.1.1.1 and related notes):

  1. Primer Application:

    • Apply bitumen primer at 0.3 to 0.5 kg/m².
    • Allow solvent oil to evaporate completely before next step.
  2. Bitumen Layer:

    • Hot applied straight-run bitumen (IS 73-1961) at 0.7 kg/m² minimum.
  3. Polyethylene Film:

    • Laid with overlaps sealed using cold cutback bitumen adhesive.
  4. Top Bitumen Coat:

    • Cold cutback bitumen at 1.0 kg/m² minimum over the film.
  5. Blinding Layer:

    • Dust fine dry sand at 0.5 to 1.0 kg/m² over the top bitumen to protect the film from mechanical damage and UV exposure.

Additional Options:

  • Finish with tiles, cement concrete, or patent stone for enhanced protection and durability.

Summary Table:

LayerMaterial/MethodQuantity (kg/m²)
PrimerBitumen primer0.3 – 0.5
Base Bitumen CoatHot applied straight-run bitumen≥ 0.7
Polyethylene FilmWith sealed overlaps-
Top Bitumen CoatCold cutback bitumen≥ 1.0
Blinding MaterialFine dry sand0.5 – 1.0

Laying Direction (Clause 7.2.4.2):

  • Flat roofs: Film laid at right angles to water flow, overlaps facing downward.
  • Sloping roofs: Film laid along the slope.
  • Curved shell roofs: Film laid across the slope to avoid excessive laps.
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