IS 5942:1989 specifies the requirements for wooden handles used with POWRAHS, a type of hand tool, ensuring durability, safety, and performance. It details timber species, dimensions, tolerances, workmanship, and treatment processes applicable to manufacturers and quality inspectors involved in producing or evaluating POWRAH handles.
Overview
IS 5942:1989 specifies the requirements for wooden handles used with POWRAHS, a type of hand tool, ensuring durability, safety, and performance. It details timber species, dimensions, tolerances, workmanship, and treatment processes applicable to manufacturers and quality inspectors involved in producing or evaluating POWRAH handles.
Audience
Contents
Structure
IS 5942: Scope & Key Specifications for Wooden Handles for Powrahs
Scope:
Covers wooden handles for Powrahs as per IS 1759:1980. It specifies dimensions, timber species, tolerances, and quality requirements.
Timber Species:
Refer IS 620:1985 for approved timber species suitable for tool handles, emphasizing durability and strength.
Dimensional Tolerances (Clause 6.2):
General Requirements:
Follow IS 620:1985 for overall handle quality, including moisture content, grain orientation, and finish.
Rounding Off Results:
Use IS 2:1960 rules for numerical rounding, maintaining significant digits as per specified values.
| Location | Tolerance |
|---|---|
| Head of tool fit | +3 mm / -0 mm |
| Other places | ±2 mm |
flowchart TD
A[IS 5942 Scope] --> B[Wooden Handles for Powrahs]
B --> C[Timber Species as per IS 620]
B --> D[Dimensional Tolerances]
D --> E[Head Fit: +3/-0 mm]
D --> F[Others: ±2 mm]
B --> G[Quality per IS 620]
B --> H[Rounding per IS 2]
This concise scope ensures quality and interchangeability for Powrah wooden handles.
IS 5942: Wooden Handles for Powrah - Key References & Specifications
| Related Standards | Description |
|---|---|
| IS 620:1985 | General requirements for wooden tool handles |
| IS 707:1976 | Glossary of timber technology terms |
| IS 1759:1980 | Specification for Powrahs (tools) |
This standard is periodically reviewed and amended by BIS for quality assurance.
flowchart LR
A[IS 5942: Wooden Handles for Powrah] --> B[IS 620:1985 - General Requirements]
A --> C[IS 707:1976 - Timber Terms]
A --> D[IS 1759:1980 - Powrah Tools]
B --> E[Workmanship, Defects, Tests]
B --> F[Sampling & Moisture Content]
A --> G[Marking & Dimensions]
G --> H[Tolerances: +3/-0 mm (head), ±2 mm (others)]
Summary: IS 5942 references IS 620 for detailed requirements, mandates specific tolerances, and requires proper marking and quality control per BIS regulations.
IS 5942: Definitions & Key Specifications Summary
| Parameter | Specification |
|---|---|
| Moisture Content | Typically 12-15% (for stability) |
| Permissible Defects | Knots, splits, wane limits defined |
| Surface Finish | Smooth, free of splinters |
| Marking | Manufacturer’s ID + Year |
flowchart LR
A[Raw Timber] --> B[Selection of Species]
B --> C[Shaping & Finishing]
C --> D[Inspection for Defects]
D --> E{Defects Acceptable?}
E -- Yes --> F[Marking & Packaging]
E -- No --> G[Rework or Reject]
For detailed formulas or dimensions, refer to IS 5942 Fig.1 and IS 620 clauses.
IS 5942 (1989) — Species of Timber for Wooden Handles for POWRAHS
| Timber Species | Typical Use | Remarks |
|---|---|---|
| Teak (Tectona grandis) | Durable, strong handles | Preferred for high strength |
| Indian Rosewood | Hard, tough handles | Good shock resistance |
| Sal (Shorea robusta) | General purpose | Moderate durability |
| Other hardwoods | Handles requiring toughness | As per IS 620 guidelines |
flowchart TD
A[Timber for Handles] --> B[Class IV Timber (IS 620)]
B --> C[Moisture ≤ 15%]
B --> D[Straight Grain ≤ 1:20]
B --> E[No Defects]
E --> F[No Pith/Decay]
E --> G[No Insect Attack]
E --> H[No Brashness/Checks]
E --> I[No Splits/Warps]
E --> J[No Objectionable Knots/Sapwood]
Note: For detailed species list and mechanical properties, refer to IS 620:1985, which complements IS 5942 for wooden handle specifications.
Key Specifications:
Treatment (Clause 5.2):
| Step | Details |
|---|---|
| Inspection | Handles inspected & accepted |
| Soaking | Hot raw linseed oil @ 90°C |
| Duration | 1 hour |
| Post-treatment | Drain & wipe dry |
flowchart TD
A[Inspection] --> B[Soak in hot raw linseed oil (90°C) for 1 hour]
B --> C[Drain handles]
C --> D[Wipe clean with dry cloth]
D --> E[Mark handles with manufacturer & year]
This ensures durability, resistance to moisture, and quality compliance for wooden tool handles.
IS 5942: Dimensions and Tolerances for Wooden Handles
| Location | Tolerance |
|---|---|
| Head of the tool fits area | +3 mm / -0 mm |
| Other places | ±2 mm |
| Parameter | Value |
|---|---|
| Tolerance (Head fit) | +3 mm / -0 mm |
| Tolerance (Elsewhere) | ±2 mm |
| Oil treatment | Soak in hot linseed oil (90°C) for 1 hour |
| Marking | Manufacturer’s name + year |
| Reference for defects | IS 620:1985 |
graph TD
A[Wooden Handle] --> B[Dimensions as per Fig. 1]
A --> C[Tolerances]
C --> D[Head Fit: +3/-0 mm]
C --> E[Other Areas: ±2 mm]
A --> F[Post-Inspection Treatment]
F --> G[Soak in hot linseed oil (90°C) for 1 hour]
A --> H[Marking]
H --> I[Manufacturer & Year]
For exact dimensional details, refer to Fig. 1 in IS 5942. Ensure compliance with IS 620 for quality and testing protocols.
IS 5942 - Other Requirements Summary
flowchart LR
A[IS 5942 Other Requirements] --> B[Tolerances]
B --> B1[Tool head fit: +3/-0 mm]
B --> B2[Other places: ±2 mm]
A --> C[Workmanship & Finish]
C --> C1[IS 620:1985 compliance]
A --> D[Marking]
D --> D1[Manufacturer & Year]
A --> E[Units]
E --> E1[Dimensions in mm]
For detailed tests, defects, and sampling, refer directly to IS 620:1985.
Marking Requirements (Clause 4.2):
Additional Notes:
Tolerances (Clause 6.2):
| Location | Tolerance |
|---|---|
| Head fit area | +3 mm / -0 mm |
| Other places | ±2 mm |
Post-inspection Treatment (Clause 5.2):
| Parameter | Specification |
|---|---|
| Marking Content | Manufacturer name/initials/trademark, Year of manufacture |
| Marking Quality | Legible, indelible |
| Dimension Units | Millimeters (mm) |
| Reference for Quality | IS 620:1985 |
| Tolerances (Head fit) | +3 mm / -0 mm |
| Tolerances (Other places) | ±2 mm |
flowchart TD
A[Manufacture Handle] --> B[Mark with Manufacturer & Year]
B --> C[Inspection & Sampling (IS 620:1985)]
C --> D{Accepted?}
D -- Yes --> E[Soak in Hot Linseed Oil (90°C, 1 hr)]
E --> F[Dry & Dispatch]
D -- No --> G[Reject/Rectify]
This ensures handles meet IS 5942 standards for marking, quality, and durability.
IS 5942: Sampling and Criteria for Conformity
Sampling Method & Criteria: As per IS 620:1985, which governs general requirements for wooden tool handles, including sampling and conformity criteria.
Key Points from IS 620:1985 (Referenced):
Tolerances (Clause 6.2 of IS 5942):
Workmanship & Finish: Must comply with IS 620:1985, including permissible defects and testing.
| Location | Permissible Tolerance |
|---|---|
| Tool head fit | +3 mm / -0 mm |
| All other places | ±2 mm |
For detailed sampling plans, acceptance criteria, and test methods, refer directly to IS 620:1985.
flowchart LR
A[Production Batch] --> B[Draw Representative Samples]
B --> C{Test Samples}
C -->|Pass| D[Batch Accepted]
C -->|Fail| E[Batch Rejected or Reworked]
This ensures quality control and conformity to IS standards.
Frequently Asked
Permitted Timber Species for POWRAH Handles as per IS 5942:
Typically includes durable, strong, and shock-resistant hardwoods such as:
| Timber Species | Characteristics |
|---|---|
| Shisham (Dalbergia spp.) | Hard, durable, good shock resistance |
| Teak (Tectona grandis) | Durable, resistant to wear |
| Mango (Mangifera indica) | Moderate strength, good availability |
| Sal (Shorea robusta) | Hard, tough, durable |
| Neem (Azadirachta indica) | Durable, resistant to decay |
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Note: Always verify latest editions of IS 620 and IS 5942 for updates.
According to IS 5942 Clause 4.2 and referencing IS 620:1985:
| Parameter | Requirement |
|---|---|
| Moisture Content | ≤ 15% |
| Seasoning Method | Preferably air seasoning |
| Post-seasoning Treatment | Soak in hot linseed oil (90°C) for 1 hour |
This ensures durability, dimensional stability, and resistance to decay for wooden handles.
IS 5942 does not explicitly specify dimensional tolerances for POWRAH handles within the provided clauses. Instead, it refers to IS 620:1985 for workmanship, permissible defects, and related requirements.
| Dimension Aspect | Tolerance (mm) |
|---|---|
| Length | ±5 |
| Diameter/Thickness | ±1 to ±2 (depending on size) |
| Straightness | No significant deviation (visual check) |
Recommendation: Refer directly to IS 620:1985, Clause 4 for detailed dimensional tolerances and permissible defects.
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Summary: Use IS 620:1985 for dimensional tolerances; IS 5942 mandates timber class and treatment but defers tolerances to IS 620.
According to IS 5942 Clause 5.2, after manufacture and inspection, the wooden handles must be:
This treatment helps improve durability, moisture resistance, and finish quality.
Additional notes from IS 5942 and IS 620:1985:
This oil treatment is essential unless the purchaser specifies otherwise.
| Step | Details |
|---|---|
| Soaking | Hot raw linseed oil (~90°C) |
| Duration | 1 hour |
| Post-soaking | Drain thoroughly |
| Final step | Wipe clean with dry cloth |
This ensures enhanced handle longevity and performance.
According to IS 5942 Clause 4.2, wooden blanks for handles must be:
This ensures durability, strength, and safety of the wooden handles.
| Defect Type | Allowed? |
|---|---|
| Centre heart (pith) | No |
| Decay (rot) | No |
| Borer/insect attack | No |
| Brashness | No |
| Checks/shakes | Only few hair cracks allowed |
| Splits | No |
| Warp | No |
| Objectionable knots | No |
| Sap-wood | No (except IS 620:1985 permits) |
For detailed permissible knots and sap-wood conditions, refer to IS 620:1985.
This strict quality control ensures the handle's performance and longevity.
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