IS 5257:1969 specifies the design and construction requirements for eyepiece and screen graticules used in optical microscopes to determine the particle size of powders, particularly for particles passing through a 75-micron sieve. This standard is essential for laboratories and industries involved in powder analysis, ensuring accurate and consistent particle size measurement through calibrated grids and reference circles.
Overview
IS 5257:1969 specifies the design and construction requirements for eyepiece and screen graticules used in optical microscopes to determine the particle size of powders, particularly for particles passing through a 75-micron sieve. This standard is essential for laboratories and industries involved in powder analysis, ensuring accurate and consistent particle size measurement through calibrated grids and reference circles.
Audience
Contents
Structure
IS 5257 - Scope & Key Specifications for Graticules
| Component | Value & Tolerance (units = 1/100 grid length) |
|---|---|
| Grid length | 100 (base unit) |
| Grid breadth | 50 ± 0.25 |
| Distance between calibration marks | 85.4 ± 0.25 |
| Diameter of circles: | |
| - Circle 1 | 1.41 ± 0.03 |
| - Circle 2 | 2.00 ± 0.04 |
| - Circle 3 | 2.83 ± 0.06 |
| - Circle 4 | 4.00 ± 0.08 |
| - Circle 5 | 5.66 ± 0.10 |
| - Circle 6 | 8.00 ± 0.12 |
| - Circle 7 | 11.31 ± 0.14 |
flowchart LR
A[Sample Powder] --> B[Microscope with Graticule]
B --> C[Compare Particle Image with Reference Circles]
C --> D[Determine Particle Size Distribution]
This standard ensures precise, repeatable particle size measurements using calibrated graticules.
Key Specifications (Clause 2.3.1 & Table 1):
| Circle No. | Diameter (units) | Tolerance |
|---|---|---|
| 1 | 1.41 | ±0.03 |
| 2 | 2.00 | ±0.04 |
| 3 | 2.83 | ±0.06 |
| 4 | 4.00 | ±0.08 |
| 5 | 5.66 | ±0.10 |
| 6 | 8.00 | ±0.12 |
| 7 | 11.31 | ±0.14 |
graph TD
A[Grid Boundary Lines] -->|Extend 2.5 units| B[Crossing Lines]
B --> C[Rectangular Grid 100 x 50 units]
C --> D[Calibration Marks 7.5 units symmetrically placed]
C --> E[Subdivision Lines forming specified areas]
C --> F[Open Circles of specified diameters]
Reference: IS 5257 (1969) — Specification for eyepiece and screen graticules for particle size determination.
IS 5257: General Requirements for Graticule Design
| Circle No. | Diameter (units) | Tolerance |
|---|---|---|
| 1 | 1.41 | ±0.03 |
| 2 | 2.00 | ±0.04 |
| 3 | 2.83 | ±0.06 |
| 4 | 4.00 | ±0.08 |
| 5 | 5.66 | ±0.10 |
| 6 | 8.00 | ±0.12 |
| 7 | 11.31 | ±0.14 |
[ \text{Unit length} = \frac{\text{Grid length}}{100} ]
graph TB
A[Rectangular Grid] --> B[Calibration Marks (7.5 units)]
A --> C[Subdivisions per Fig.1]
A --> D[Open Circles (7 sizes)]
A --> E[Solid Circles (7 sizes)]
B --> F[Distance between marks: 85.4 ±0.25 units]
D --> G[Circle diameters with tolerances]
This ensures precise, reproducible graticule design as per IS 5257 standards.
IS 5257: Pattern of Circles and Rulings - Key Specifications
| Component | Dimension (units) | Tolerance (units) |
|---|---|---|
| Grid length | 100 | - |
| Grid breadth | 50 | ± 0.25 |
| Distance between calibration marks | 85.4 | ± 0.25 |
| Diameter of circles: | ||
| 1 | 1.41 | ± 0.03 |
| 2 | 2.00 | ± 0.04 |
| 3 | 2.83 | ± 0.06 |
| 4 | 4.00 | ± 0.08 |
| 5 | 5.66 | ± 0.10 |
| 6 | 8.00 | ± 0.12 |
| 7 | 11.31 | ± 0.14 |
[ \text{Unit length} = \frac{\text{Grid length (mm)}}{100} ]
graph LR
A[
IS 5257: Relative Dimensions of Grid and Circles
| Circle No. | Diameter (units) | Tolerance |
|---|---|---|
| 1 | 1.41 | ± 0.03 |
| 2 | 2.00 | ± 0.04 |
| 3 | 2.83 | ± 0.06 |
| 4 | 4.00 | ± 0.08 |
| 5 | 5.66 | ± 0.10 |
| 6 | 8.00 | ± 0.12 |
| 7 | 11.31 | ± 0.14 |
graph TD
A[Rectangular Grid] -->|Length=100 units| B[Grid Length]
A -->|Breadth=50±0.25 units| C[Grid Breadth]
A --> D[Calibration Marks]
D -->|Length=7.5 units| E[Marks on longer axis]
A --> F[Open Circles]
F --> G1(Circle 1: 1.41±0.03 units)
F --> G2(Circle 2: 2.00±0.04
IS 5257 - Dimensions of Grid (Graticule)
| Circle No. | Diameter (units) | Tolerance |
|---|---|---|
| 1 | 1.41 | ± 0.03 |
| 2 | 2.00 | ± 0.04 |
| 3 | 2.83 | ± 0.06 |
| 4 | 4.00 | ± 0.08 |
| 5 | 5.66 | ± 0.10 |
| 6 | 8.00 | ± 0.12 |
| 7 | 11.31 | ± 0.14 |
[ \text{Unit length} = \frac{\text{Grid length}}{100} ]
graph LR
A[Grid Length = 100 units]
B[Grid Breadth = 50 ± 0.25 units]
C[Calibration Marks = 7.5 units length]
D[Distance Between Calibration Marks = 85.4 ± 0.25 units]
E[Circle Diameters as per Table]
A --> B
A --> C
A --> D
A --> E
This ensures precise, standardized graticule dimensions for measurement accuracy.
IS 5257 - Marking of Graticules: Key Specifications & Dimensions
| Component | Dimension (units) | Tolerance |
|---|---|---|
| Grid length | 100 | - |
| Grid breadth | 50 | ± 0.25 |
| Distance between calibration marks | 85.4 | ± 0.25 |
| Diameter of open circles: | ||
| - Circle 1 | 1.41 | ± 0.03 |
| - Circle 2 | 2.00 | ± 0.04 |
| - Circle 3 | 2.83 | ± 0.06 |
| - Circle 4 | 4.00 | ± 0.08 |
| - Circle 5 | 5.66 | ± 0.10 |
| - Circle 6 | 8.00 | ± 0.12 |
| - Circle 7 | 11.31 | ± 0.14 |
graph TD
A[Rectangular Grid] --> B[Boundary lines extended
IS 5257 Manufacturer Identification & Standard Number Marking (Clause 3.1):
Marking Requirements:
ISI Certification Mark:
| Component | Numerical Value ± Tolerance (units*) |
|---|---|
| Grid length | 100 |
| Grid breadth | 50 ± 0.25 |
| Distance between calibration marks | 85.4 ± 0.25 |
| Diameter of circles: | |
| - Circle 1 | 1.41 ± 0.03 |
| - Circle 2 | 2.00 ± 0.04 |
| - Circle 3 | 2.83 ± 0.06 |
| - Circle 4 | 4.00 ± 0.08 |
| - Circle 5 | 5.66 ± 0.10 |
| - Circle 6 | 8.00 ± 0.12 |
| - Circle 7 | 11.31 ± 0.14 |
*Units are based on grid length (1 unit = 1/500th of grid length).
graph TD
A[Rectangular Grid] --> B[Length = 100 units]
A --> C[Breadth = 50 ± 0.25 units]
A --> D[Calibration Marks]
D --> E[Length = 7.5 units]
A --> F[Circles of varying diameters]
F --> G[1.41 to 11.31 units ± tolerances]
A --> H[Ruling line width ≤ 1/5 unit]
Note: Manufacturer identification and IS number marking ensure traceability and quality assurance per IS 5257. The graticule dimensions are critical for accurate particle size determination.
Related IS Standards for Sieving and Particle Size Determination:
| IS No. | Title | Price (Rs) |
|---|---|---|
| IS 460-1962 | Test sieves (revised) | 8.50 |
| IS 1568-1960 | Wire gauge for general purposes | 1.50 |
| IS 1607-1960 | Methods for dry sieving | 5.50 |
| IS 2405-1963 | Wire cloth and perforated plates for industrial sieves | 2.50 |
| IS 3150-1966 | Hexagonal wire netting for general purposes (revised) | 1.50 |
| IS 4124-1967 | Glossary of terms relating to powders | 3.50 |
| IS 4879-1968 | Method of sub-division of gross sample of powder for particle size | 5.50 |
| IS 4961-1968 | Determination of particle size of powders by air elutriation methods | 7.50 |
Grid length: 100 units
Grid breadth: 50 ± 0.25 units
Distance between calibration marks: 85.4 ± 0.25 units
Diameter of circles:
Ruling lines width: ≤ 1/5 unit (1/500th of grid length), uniform within ±20%
These standards ensure uniformity and accuracy in particle
IS 5257 - Indian Standard Graticule (Fig. 1) Key Specifications
| Circle No. | Diameter (units) | Tolerance (±) |
|---|---|---|
| 1 | 1.41 | 0.03 |
| 2 | 2.00 | 0.04 |
| 3 | 2.83 | 0.06 |
| 4 | 4.00 | 0.08 |
| 5 | 5.66 | 0.10 |
| 6 | 8.00 | 0.12 |
| 7 | 11.31 | 0.14 |
flowchart LR
A[Rectangular Grid]
A --> B[Length = 100 units]
A --> C[Breadth = 50 ± 0.25 units]
A --> D[Calibration Marks (7.5 units)]
A --> E[7 Open Circles & 7 Solid Circles]
E --> F[Diameters as per Table 1
Frequently Asked
Dimensional Tolerances for Grid and Circles in IS 5257 Graticule
| Circle No. | Diameter | Tolerance |
|---|---|---|
| 1 | 1.41 | ± 0.03 |
| 2 | 2.00 | ± 0.04 |
| 3 | 2.83 | ± 0.06 |
| 4 | 4.00 | ± 0.08 |
| 5 | 5.66 | ± 0.10 |
| 6 | 8.00 | ± 0.12 |
| 7 | 11.31 | ± 0.14 |
This ensures precise scaling and calibration for microscopy and measurement applications.
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To comply with IS 5257 for graticule marking:
| Component | Dimension (units) | Tolerance |
|---|---|---|
| Grid length | 100 | ±2% |
| Grid breadth | 50 | ±0.25 |
| Calibration marks length | 7.5 | - |
| Distance between cal marks | 85.4 | ±0.25 |
| Circle diameters (1 to 7) | See above | See above |
| Ruling width | ≤ 1/5 unit | ±20% variation |
This ensures precise, standardized graticule marking per IS 5257.
Materials and Construction for Eyepiece and Screen Graticules (IS 5257):
Material: The graticule consists of black rulings on a transparent substrate. For screen graticules, the background must be a diffusing screen to enhance visibility.
Ruling Lines:
Grid Dimensions:
Circle Diameters (units ± tolerance):
Construction Notes:
This ensures precise, reproducible measurement of particle sizes under the microscope.
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IS 5257 ensures compatibility with particle size determination for powders passing a 75-micron sieve by specifying:
Key points:
| Parameter | Detail |
|---|---|
| Particle size range | Below 75 microns (passing 75 µm sieve) |
| Equipment | Optical microscope with graticules |
| Measurement principle | Image area comparison with reference circles |
| Reference standard | Based on BS 3625:1963 for international coordination |
This approach bridges sieve analysis and microscopic sizing, ensuring reliable particle size distribution data for fine powders.
According to IS 5257, the calibration marks on the graticule for accurate particle size measurement must have the following features:
This ensures precise scaling for particle size determination under the microscope.
| Feature | Dimension (units) |
|---|---|
| Grid length | 100 |
| Grid breadth | 50 ± 0.25 |
| Distance between calibration marks | 85.4 ± 0.25 |
| Calibration mark length | 7.5 |
| Boundary line extension | 2.5 |
| Max ruling line width | ≤ 1/5 unit (≤ 0.2 units) |
This setup allows accurate particle size measurement by optical microscopy as per IS 5257.
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