IS 5131:2002 specifies the requirements for dividing breeching with control used by fire brigades to split a single hose line into two controlled outlets. It covers material specifications, construction details, dimensions, workmanship, and performance tests to ensure reliable operation under firefighting conditions. This standard applies to manufacturers, suppliers, and engineers involved in fire safety equipment design and maintenance.
Overview
IS 5131:2002 specifies the requirements for dividing breeching with control used by fire brigades to split a single hose line into two controlled outlets. It covers material specifications, construction details, dimensions, workmanship, and performance tests to ensure reliable operation under firefighting conditions. This standard applies to manufacturers, suppliers, and engineers involved in fire safety equipment design and maintenance.
Audience
Contents
Structure
IS 5131: Scope and Key Specifications
Scope:
IS 5131 covers the dimensions, materials, and requirements for dividing breechings used in fire protection systems.
Units:
All dimensions are expressed in millimetres (mm) (Clause 11.30).
Rounding Off:
Final values from tests or calculations must be rounded as per IS 2:1960, retaining the same number of significant digits as the specified value.
Key Components:
Conformity Checks:
Each fitting must be checked against the standard's requirements (Clause 9).
References:
Annex A lists Indian Standards referenced, which should be the latest editions.
| Component | Specification Standard | Dimension (mm) |
|---|---|---|
| Thread (G) | IS 2643 | Min. 12 mm length |
| Female Outlet | IS 5290 | As per standard |
| Male Inlet | IS 903 | As per standard |
flowchart LR
A[Dividing Breeching] --> B[Threaded G22 (IS 2643)]
A --> C[Female Outlet (IS 5290)]
A --> D[Male Inlet (IS 903)]
For detailed dimensions, refer to IS 5131 figures and tables directly.
IS 5131: Key References and Specifications Summary
Referenced Standards:
Rounding Off:
Follow IS 2:1960 for rounding test or calculated values, retaining the same significant figures as specified.
Dimensions:
All dimensions are in millimetres (Clause 11.30).
Conformity:
Each fitting must be checked against the standard’s requirements (Clause 9).
Figures:
Revision Notes:
The 1986 revision updated dimensions, materials, and aligned with related IS standards.
| Parameter | Value |
|---|---|
| Thread Type | G (BSP Parallel) |
| Min Thread Length | 22 mm |
| Min Thread Diameter | As per IS 2643 tables |
flowchart LR
A[IS 5131 Standard] --> B[Dimensions in mm]
A --> C[References]
C --> D[IS 2:1960 (Rounding)]
C --> E[IS 2643 (Thread)]
C --> F[IS 5290 (Female Outlet)]
C --> G[IS 903 (Male Inlet)]
A --> H[Conformity Checks]
For detailed dimensions and tables, refer to the respective IS codes annexed in IS 5131.
IS 5131: Terminology & Key Specifications
| Component | IS Code | Specification Detail |
|---|---|---|
| Thread gauge | IS 2643 | Thread size G 22 min, 12 mm length |
| Female outlet | IS 5290 | Dimensions and tolerances |
| Male instrument inlet | IS 903 | Dimensions and tolerances |
flowchart TD
A[IS 5131 Terminology] --> B[Dimensions in mm]
A --> C[Threading per IS 2643]
A --> D[Female Outlet per IS 5290]
A --> E[Male Inlet per IS 903]
A --> F[Rounding per IS 2:1960]
A --> G[Conformity Checks]
This ensures standardization and compatibility across fittings and components.
IS 5131 - Materials Specifications Summary
Stainless Steel:
Bronze:
Aluminium Alloy:
Rounding Off Values:
| Component | Material | IS Code Reference |
|---|---|---|
| Body, Sleeves, Connectors, Handle | Leaded Tin Bronze (LTB 2) | IS 318 |
| Aluminium Alloy (4225, 4450, 4600) | IS 617 | |
| Stainless Steel (Grade I or IV) | IS 3444 | |
| Other Stainless Steel Parts | Stainless Steel | IS 6603 |
flowchart TD
A[Materials] --> B[Lead Tin Bronze (IS 318 LTB 2)]
A --> C[Aluminium Alloy (IS 617)]
A --> D[Stainless Steel (IS 3444 Grades I/IV)]
A --> E[Stainless Steel (IS 6603)]
IS 5131: Types and Dimensions of Dividing Breeching
flowchart LR
A[Inlet] -->|Axis| B[Central Chamber (Hollow Cylinder)]
B -->|45º| C[Outlet 1]
B -->|45º| D[Outlet 2]
B --> E[Revolving Sleeves]
E --> F[Gland on top]
This standard ensures dimensional compatibility and performance conformity for dividing breeching fittings.
IS 5131: Construction Details for Dividing Breeching with Control
| Parameter | Value/Standard |
|---|---|
| Material | Stainless Steel (IS 6603) |
| Female Outlet | IS 5290 |
| Male Inlet | IS 903 |
| Thread Size | G 22 min, 12 mm length (IS 2643) |
| Hydraulic Test Pressure | 2.1 MN/m² (21 kgf/cm²) |
| Test Duration | 150 seconds |
| Leakage | None allowed |
flowchart LR
A[Dividing Breeching] --> B[Male Inlet (IS 903)]
A --> C[Female Outlet (IS 5290)]
B --> D[Thread G 22, 12 mm length (IS 2643)]
C --> D
A --> E[Hydraulic Test: 2.1 MN/m², 150s, No Leakage]
A --> F[Material: Stainless Steel (IS 6603)]
This ensures compliance with IS 5131 for fire brigade dividing breeching units.
Performance Requirements per IS 5131 focus on:
Dimensional Accuracy:
Construction Details:
Testing & Compliance:
| Parameter | Type A (Bush Design) | Type B (Ball Design) |
|---|---|---|
| Outlet angle | 45º to inlet axis | 45º to inlet axis |
| Central chamber | Hollow cylinder, removable top | Hollow cylinder, removable top |
| Sleeve | Hollow, fits closely | Hollow, fits closely |
| Thread (Inlet) | G 22 min. 12 mm LG (IS 2643) | As per IS 5290 (female outlet) |
| Outlet | Female outlet (IS 5290) | Male inlet (IS 903) |
flowchart LR
A[Inlet] --> B[Central Chamber]
B -->|Two outlets at 45º| C1[Outlet 1]
B -->|Two outlets at 45º| C2[Outlet 2]
B --> D[Revolving Sleeves]
D --> B
For detailed dimensions, refer to Fig. 1 and Fig. 2 in IS 5131.
IS 5131: Workmanship and Finish Key Points
Hydraulic Test (Clause 2.1):
Workmanship (Clause 8):
Thread Specifications:
Rounding Off (Clause None):
Material (Clause 4.9):
| Parameter | Value |
|---|---|
| Pressure | 2.1 MN/mm² (21 kgf/cm²) |
| Duration | 150 seconds |
| Leakage | None allowed |
| Feature | Specification |
|---|---|
| Thread Type | G 22 (BSP parallel) |
| Minimum Length | 12 mm |
| Female Outlet | IS 5290 compliant |
| Male Inlet | IS 903 compliant |
flowchart TD
A[Assembled Unit] -->|Hydraulic Test 2.1 MN/mm²| B[No Leakage]
B --> C[Check Outlets, Gland, Casting]
A --> D[Visual Inspection]
D --> E[No Burrs, Sharp Edges]
D --> F[Castings Clean & Sound]
A --> G[Threads Check]
G --> H[Female Outlet G22, 12mm length]
G --> I[Male Inlet IS 903]
This ensures compliance with IS 5131 workmanship and finish
IS 5131 - Criteria for Conformity: Key Points
Dimensions: All dimensions are in millimetres (Clause 11.30).
Rounding Off: Final test or calculation values must be rounded per IS 2:1960 rules, retaining the same significant figures as the specified values.
Referenced Standards: Compliance includes meeting provisions of referenced IS codes, e.g.:
Testing: Each fitting must be checked against the standard's requirements (Clause 9).
| Specified Value | Rounded Off Value Example |
|---|---|
| 12.3 mm | 12.3 mm |
| 12.345 mm | 12.35 mm (2 decimal places) |
flowchart LR
A[Test/Analysis Result] --> B{Round Off per IS 2:1960}
B --> C[Retain same significant figures]
C --> D[Compare with Specified Value]
D --> E{Meets Criteria?}
E -->|Yes| F[Conforms to IS 5131]
E -->|No| G[Reject/Retest]
Summary: Conformity requires dimensional accuracy (mm), proper rounding, and compliance with referenced IS codes for threads and fittings.
Clause 10.1: Marking Requirements
Clause 10.2: BIS Certification Marking
| Marking Item | Description |
|---|---|
| Manufacturer's Name | Name or trade-mark on fitting |
| Year of Manufacture | Year when the fitting was made |
| BIS Standard Mark | Optional, per BIS licensing |
This ensures traceability, quality assurance, and compliance with Indian standards for fire-fighting fittings.
IS 5131: List of Referenced Indian Standards
This standard references multiple Indian Standards (IS) relevant to fire fighting equipment materials and components. Key referenced IS include:
| IS No. | Title |
|---|---|
| 318 : 1981 | Leaded tin bronze ingots and castings |
| 617 : 1994 | Aluminium and aluminium alloy ingots and castings |
| 903 : 1993 | Fire hose delivery couplings, branch pipe, nozzles, and nozzle spanner |
| 937 : 1981 | Washers for water fittings for fire fighting purposes |
| 2062 : 1992 | Steel for general structural purposes |
| 3444 : 1999 | Corrosion resistant high alloy steel and nickel based castings |
| 5290 : 1993 | Specification for landing valves |
| 6528 : 1995 | Stainless steel wire |
| 6603 : 2001 | Stainless steel bars and flats |
| 7608 : 1987 | Phosphor bronze wire for general engineering purposes |
| 2643 : 1999 | Pipe threads - Dimensions, tolerances, and designation |
graph LR
A[IS 5131] --> B[Materials: IS 318, IS 617, IS 2062]
A --> C[Components: IS 903, IS 937, IS 5290]
A --> D[Threads & Wire: IS 2643, IS 6528, IS 7608]
B --> E[Bronze, Aluminium, Steel]
C --> F[Couplings, Nozzles, Washers, Valves]
D --> G[Pipe Threads, Stainless Steel Wire]
This structure helps in understanding the scope of referenced IS for fire fighting equipment design and manufacture.
Committee: Fire Fighting Sectional Committee, CED 22
Details: Given in Annex B (Foreword) of IS 5131
| Organization | Representative(s) |
|---|---|
| Ministry of Home Affairs, New Delhi | Shri Om Prakash (Chairman) |
| Airport Authority of India, New Delhi | Shri L. C. Gupta, Shri H. S. Rawat (Alternate) |
| Andhra Pradesh Fire Services, Hyderabad | Shri Swaranjit Sen |
| Bhabha Atomic Research Centre, Mumbai | Chief Fire Officer |
| Bombay Fire Brigade, Mumbai | Chief Fire Officer, Shri G. S. Sawant (Alternate) |
| Central Building Research Institute, Roorkee | Dr. T. P. Sharma, Dr. A. K. Gupta (Alternate) |
| Central Industrial Security Force, New Delhi | Deputy Inspector General (Fire), Shri S. L. Nagarkar (Alternate) |
| ... | ... |
Full list includes government bodies, research institutes, fire services, industries, and personal experts.
graph TD
A[IS 5131 Committee] --> B[Ministry of Home Affairs]
A --> C[Airport Authority of India]
A --> D[Andhra Pradesh Fire Services]
A --> E[Bhabha Atomic Research Centre]
A --> F[Bombay Fire Brigade]
A --> G[Central Building Research Institute]
A --> H[Central Industrial Security Force]
A --> I[Others]
For detailed membership and responsibilities, always refer to Annex B of IS 5131.
Frequently Asked
According to IS 5131, Clause 4.1, the materials specified for the body and control handle of the dividing breeching are:
These materials ensure durability, corrosion resistance, and reliable operation under fire brigade conditions.
| Component | Material Options |
|---|---|
| Body & Control Handle | Leaded Tin Bronze (IS 318 - Grade LTB 2) |
| Aluminium Alloy (IS 617 - 4225, 4450, 4600) | |
| Stainless Steel (IS 3444 - Grade I or IV) |
This selection supports robust construction and effective control during firefighting operations.
Dimensional and Design Differences between Type A and Type B Dividing Breeching (IS 5131):
Type A (Dividing Breeching with Control):
Type B:
| Feature | Type A (With Control) | Type B (Without Control) |
|---|---|---|
| Control Valve | Yes (revolving sleeve + handle) | No |
| Number of Outlets | Two with individual control | Two without control |
| Threading Standards | G 22 (IS 2643), Female (IS 5290), Male (IS 903) | As per FIG. 2 dimensions |
| Application | Flow regulation & splitting | Simple splitting only |
Loading diagram...
Note: For exact dimensions, refer to FIG. 1 (Type A) and FIG. 2 (Type B) in IS 5131.
Testing Dividing Breeching for Performance and Leakage (IS 5131)
Though IS 5131 does not explicitly detail the testing procedure in the provided clauses, the standard emphasizes:
Typical Testing Procedure (Engineering Practice):
Hydrostatic Pressure Test:
Operational Test:
Dimensional Check:
| Test Parameter | Requirement |
|---|---|
| Test Pressure | 1.5 × Working Pressure |
| Duration | Minimum 5 minutes |
| Leakage | No visible leakage allowed |
| Operation | Control handle must fully open/close without leakage |
Loading diagram...
Note: Always refer to the full IS 5131 for detailed test setups and acceptance criteria.
Marking and Certification Requirements for Dividing Breeching (IS 5131):
Summary:
| Requirement | Details |
|---|---|
| Material & workmanship | As per IS 5131 |
| Dimensional checks | All dimensions in mm (Clause 11.30) |
| Marking | Manufacturer, size/type, IS compliance |
| Certification | Conformity to performance & test criteria |
This ensures reliability and interchangeability in fire brigade hose systems.
IS 5131 references the following Indian Standards for threads, couplings, and materials:
| Aspect | Referenced IS No. | Title |
|---|---|---|
| Threads | IS 2643 : 1999 | Pipe threads where pressure-tight joints are not made |
| Couplings | IS 903 : 1993 | Specification for fire hose delivery couplings, branch pipe, nozzles and nozzle spanner |
| Materials | IS 318 : 1981 | Specification for leaded tin bronze ingots and casting |
| IS 617 : 1994 | Aluminium and aluminium alloy ingots and castings for general engineering purposes | |
| IS 3444 : 1999 | Corrosion resistant high alloy steel and nickel based castings for general applications | |
| IS 2062 : 1992 | Steel for general structural purposes |
These standards cover dimensions, tolerances, designations, and material specifications ensuring compatibility and quality in fire fighting equipment components as per IS 5131. Always check for the latest revisions.
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