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Steel back flap hinges -Specification

IS 3843:1995 specifies the requirements for steel back flap hinges used in construction and building hardware. It covers two types of hinges—lightweight and heavyweight—detailing their dimensions, materials, manufacturing quality, finish, and testing criteria. This standard is essential for manufacturers, quality controllers, and engineers involved in selecting or producing steel back flap hinges to ensure durability, proper fit, and compliance with Indian standards.

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Alternative search terms: IS 3843 PDF, IS 3843 pdf free download, IS 3843 free download pdf, IS3843 PDF, IS-3843 PDF, IS 3843 1995 PDF, IS 3843:1995 PDF, IS 3843-1995 PDF, IS 3843 (1995) PDF, IS 3843 1995 edition PDF, IS 3843 edition 1995 PDF

What This Standard Covers

IS 3843:1995 specifies the requirements for steel back flap hinges used in construction and building hardware. It covers two types of hinges—lightweight and heavyweight—detailing their dimensions, materials, manufacturing quality, finish, and testing criteria. This standard is essential for manufacturers, quality controllers, and engineers involved in selecting or producing steel back flap hinges to ensure durability, proper fit, and compliance with Indian standards.

Who Uses This Standard

  • Structural Engineers
  • Building Hardware Manufacturers
  • Quality Control Inspectors
  • Civil Engineers
  • Architects
  • Procurement Specialists
  • Construction Project Managers

Key Topics Covered

Types of steel back flap hinges
Material specifications and grades
Dimensional requirements and tolerances
Manufacturing quality and defect criteria
Screw hole specifications and placement
Hinge pin dimensions and fitting
Surface finish and corrosion protection
Marking and labeling requirements
Packaging and quantity standards
Sampling procedures and conformity criteria
Testing methods for quality assurance
Acceptance and rejection criteria for lots

Table of Contents

1Scope

IS 3843: Scope - Key Specifications

  • Scope: Specifies dimensions, tolerances, and conformity criteria for hinges.
  • Dimensions & Tolerances:
    • Given in Table 1 and Table 2 (for various hinge types).
    • These tables define key hinge parameters (length, width, thickness, pin diameter, etc.) and allowable deviations.
  • Sampling & Conformity:
    • Revised criteria for sampling scale and conformity assessment ensure quality control.
  • Rounding Off:
    • Final test or analysis values must be rounded per IS 2:1960 rules.
    • Retain the same number of significant digits as specified in the standard.

Typical Dimension Parameters (from Table 1 & 2)

ParameterTypical ValueTolerance
Length (L)As per hinge type±0.5 mm
Width (W)As per hinge type±0.3 mm
Thickness (T)As per hinge type±0.2 mm
Pin Diameter (D)As per hinge type±0.1 mm

(Exact values vary by hinge type; refer to IS 3843 Tables 1 & 2)


flowchart LR
    A[Hinge Type] --> B[Dimension Table 1]
    A --> C[Dimension Table 2]
    B & C --> D[Tolerances]
    D --> E[Sampling & Conformity]
    E --> F[Rounding Off per IS 2:1960]

For detailed values, always consult the official IS 3843 Tables 1 & 2.

2References

IS 3843 - Key References: Dimensions & Specifications for Steel Back Flap Hinges

1. Dimensions & Tolerances (Clause 5.1, Clause 6.4.2)

  • Hinges classified as Light Weight and Heavy Weight.
  • Dimensions in millimeters (mm).
  • Tolerances specified as ± values for length, breadth, thickness, etc.

2. Table 1: Light Weight Steel Back Flap Hinges

Size (mm)Length ABreadth BThickness CPin Dia DKnuckles Width EScrew HolesScrew No.
20 - 7520±0.5 to 75±0.570±1 to 166±11.6 to 1.93.15 to 5.0015 to 304 or 66 to 10

3. Table 2: Heavy Weight Steel Back Flap Hinges

Size (mm)Length ABreadth BThickness CPin Dia DKnuckles Width EScrew HolesScrew No.
25 - 7525±0.5 to 75±0.576±1 to 166±11.6 to 2.44.00 to 5.0012 to 3068 to 10

4. Notes:

  • Thickness of flap (C), diameter of hinge pin (D), width of knuckles (E), and number of screw holes are critical for hinge strength and durability.
  • Screw numbers correspond to standard screw sizes for mounting.

5. Additional References:

  • Annex A (not provided) lists related Indian Standards necessary for full compliance.

flowchart TD
    A[IS 3843 Standard] --> B[Clause 5.1: Dimensions & Tolerances]
    B --> C[Table 1: Light Weight Hinges]
    B --> D[Table 2: Heavy Weight Hinges]
    C
3Types and Sizes

IS 3843: Types and Sizes of Steel Back Flap Hinges

Key Specifications from Tables:

Table 1: Light Weight Steel Back Flap Hinges (Dimensions in mm)

SizeLength ABreadth BThickness CPin Dia DKnuckles Width EScrew HolesScrew No.
2020 ±0.570 ±11.6 ±0.053.15 ±0.0515 ±0.546
2525 ±0.573 ±11.6 ±0.053.15 ±0.0515 ±0.568
3030 ±0.581 ±11.6 ±0.053.55 ±0.0520 ±0.568
........................
7575 ±0.5166 ±11.9 ±0.055.00 ±0.0630 ±0.5610

Table 2: Heavy Weight Steel Back Flap Hinges (Dimensions in mm)

SizeLength ABreadth BThickness CPin Dia DKnuckles Width EScrew HolesScrew No.
2525 ±0.576 ±11.6 ±0.064.00 ±0.0512 ±0.568
4040 ±0.591 ±11.8 ±0.064.00 ±0.0520 ±0.56
4Materials

IS 3843: Key Specifications for Materials & Dimensions of Steel Back Flap Hinges


1. Materials (Clause 5.00, Table 3)

PartMaterialSuitable IS Grade
FlapSteelGrade A - IS 2062:1992<br>Grade O - IS 1079:1988<br>Temper H/2 or H/4 - IS 513:1994
PinMild Steel WireGrade H/2 or H/4 - IS 280:1978
  • Materials must comply with the above grades for durability and performance.

2. Dimensions of Hinges

Table 1: Light Weight Steel Back Flap Hinges (All dimensions in mm)

SizeLength ABreadth BThickness CPin Dia DKnuckles Width EScrew HolesScrew No.
2020 ±0.570 ±11.6 ±0.053.15 ±0.0515 ±0.546
2525 ±0.573 ±11.6 ±0.053.15 ±0.0515 ±0.568
........................
7575 ±0.5166 ±11.9 ±0.055.00 ±0.0630 ±0.5610

(Refer to full table in IS 3843 for all sizes)

Table 2: Heavy Weight Steel Back Flap Hinges (All dimensions in mm)

SizeLength ABreadth BThickness CPin Dia DKnuckles Width EScrew HolesScrew No.
2525 ±0.5
5Dimensions and Tolerances

IS 3843 - Dimensions and Tolerances for Steel Back Flap Hinges

1. Light Weight Steel Back Flap Hinges (Table 1)

Size (mm)Length A (±0.5)Breadth B (±1)Thickness C (±0.05)Pin Dia D (±0.05)Knuckles Width E (±0.5)Screw HolesScrew No.
2020701.63.151546
2525731.63.151568
3030811.63.552068
........................
75751661.95.0030610

2. Heavy Weight Steel Back Flap Hinges (Table 2)

Size (mm)Length A (±0.5)Breadth B (±1)Thickness C (±0.06)Pin Dia D (±0.05)Knuckles Width E (±0.5)Screw HolesScrew No.
2525761.64.001268
4040911.84.002068
50501061.94.5025610
6Manufacture and Workmanship

IS 3843: Manufacture and Workmanship - Key Specifications

1. Acceptance Criteria for Lots (Clause 10.2.2)

  • A lot is accepted if defectives ≤ acceptance number (Table 4, col. 3).
  • Rejected if defectives ≥ rejection number (Table 4, col. 4).

2. Dimensions & Tolerances for Steel Back Flap Hinges

Table 1: Light Weight Steel Back Flap Hinges (All dimensions in mm)

SizeLength A (±0.5)Breadth B (±1)Thickness C (±0.05)Pin Dia. D (±0.05)Knuckles Width E (±0.5)Screw HolesScrew No.
2020701.63.151546
2525731.63.151568
........................
75751661.95.0030610

Table 2: Heavy Weight Steel Back Flap Hinges (All dimensions in mm)

SizeLength A (±0.5)Breadth B (±1)Thickness C (±0.06)Pin Dia. D (±0.05)Knuckles Width E (±0.5)Screw HolesScrew No.
2525761.64.001268
4040911.84.002068
...
7Finish

IS 3843 - Finish: Key Formulas, Tables & Specifications

1. Material Specifications (Clause 5)

PartMaterialIS Grade
FlapSteelGrade A (IS 2062:1992) or Grade O (IS 1079:1988) or Temper H/2 or H/4 (IS 513:1994)
PinMild Steel WireGrade H/2 or H/4 (IS 280:1978)

2. Dimensions of Hinges (Clause 6.4.2)

  • Light Weight Steel Back Flap Hinges (mm):
SizeLength ABreadth BThickness CPin Dia DKnuckles Width EScrew HolesScrew No.
20-7520-75 ±0.570-166 ±11.6-1.9 ±0.053.15-5.00 ±0.0615-30 ±0.54-66-10
  • Heavy Weight Steel Back Flap Hinges (mm):
SizeLength ABreadth BThickness CPin Dia DKnuckles Width EScrew HolesScrew No.
25-7525-75 ±0.576-166 ±11.6-2.4 ±0.064.00-5.00 ±0.0512-30 ±0.568-10

3. Position of Screw Holes (Clause 6.4.4)

  • Holes must be parallel to the pin.
  • For 2 holes: aligned in one line.
  • For >2 holes: arranged triangularly.
Hinge Size (mm)Distance from End (X or Y)Centre-to-Centre Distance (G)
Up to 305 mm15 mm
8Marking

IS 3843 Key Specifications on Marking and Dimensions

1. Marking (Clause 8.2)

  • Products may be marked with the BIS Standard Mark to indicate conformity.
  • Marking ensures traceability and compliance with IS standards.

2. Dimensions and Tolerances (Clause 5 & 6.4.2)

  • Two hinge types: Light Weight and Heavy Weight Steel Back Flap Hinges.
  • All dimensions in millimetres (mm) with specified tolerances.
  • Rounding off values per IS 2:1960 rules.

3. Key Tables for Dimensions

ParameterDescription
Length AHinge length ±0.5 mm
Breadth BHinge breadth ±1 mm
Thickness of Flap CThickness ±0.05 to ±0.06 mm
Dia of Hinge Pin DDiameter ±0.05 to ±0.06 mm
Width of Knuckles EWidth ±0.5 mm
No. of Screw HolesTypically 4 to 6
Screw No.Size of screw (6 to 10)

4. Example: Light Weight Steel Back Flap Hinges

SizeLength ABreadth BThickness CPin Dia DKnuckles EScrew HolesScrew No.
2020 ±0.570 ±11.6 ±0.053.15 ±0.0515 ±0.546
5050 ±0.5106 ±11.7 ±0.054.00 ±0.0525 ±0.568
7575 ±0.5166 ±11.9 ±0.055.00 ±0.06
9Packing

IS 3843 - Packing Specifications for Hinges

Packing Quantities (Clause 9.1)

  • Size up to 25 mm: 30 pieces per package
  • Size over 25 mm up to 75 mm: 10 pieces per package
  • Hinges shall be packed in multiples of 5 if requested by purchaser.

Key Dimensions & Tolerances for Hinges

Table 1: Light Weight Steel Back Flap Hinges (mm)

SizeLength ABreadth BThickness CPin Dia DKnuckles Width EScrew HolesScrew No.
2020 ±0.570 ±11.6 ±0.053.15 ±0.0515 ±0.546
2525 ±0.573 ±11.6 ±0.053.15 ±0.0515 ±0.568
........................
7575 ±0.5166 ±11.9 ±0.055.00 ±0.0630 ±0.5610

Table 2: Heavy Weight Steel Back Flap Hinges (mm)

SizeLength ABreadth BThickness CPin Dia DKnuckles Width EScrew HolesScrew No.
2525 ±0.576 ±11.6 ±0.064.00 ±0.0512 ±0.568
4040 ±0.591 ±11.8 ±0.064.00 ±0.0520 ±0.5
10Sampling and Criteria for Conformity

IS 3843: Sampling and Criteria for Conformity

Key Points:

  • Sampling:
    Samples are taken from each lot separately to check conformity (Clause 10.1.2).

  • Acceptance/Rejection Criteria (Clause 10.2.2):

    • If the number of defectives ≤ Acceptance Number → Lot conforms.
    • If the number of defectives ≥ Rejection Number → Lot rejected.

Table 4 (Typical format for acceptance sampling):

Sample Size (n)Acceptance Number (Ac)Rejection Number (Re)
n1Ac1Re1
n2Ac2Re2
.........
  • Note: Exact values for sample size, acceptance, and rejection numbers are given in Table 4 of IS 3843 (refer to the code for detailed values).

Summary:

  • Test samples from each lot.
  • Use Table 4 to determine acceptance/rejection.
  • Lot accepted if defectives ≤ Ac; rejected if defectives ≥ Re.

flowchart TD
    A[Start: Sample from Lot] --> B{Count Defectives}
    B -->|≤ Acceptance Number| C[Lot Accepted]
    B -->|≥ Rejection Number| D[Lot Rejected]
    B -->|Between Ac and Re| E[Further Inspection or Decision]

For exact dimensions and modifications, refer to Tables 1 & 2 in IS 3843.

Annex AList of Referenced Indian Standards

IS 3843 references several Indian Standards essential for materials, design, and testing related to the subject of the code (builders hardware). While Annex A of IS 3843 lists these standards, key referenced IS codes typically include:

  • IS 2062: Steel for general structural purposes
  • IS 1237: Mild steel and medium tensile steel bars and hard-drawn steel wire for concrete reinforcement
  • IS 1367: Hexagon bolts, screws, and nuts of product grades A and B
  • IS 1363: Hexagon head bolts, screws, and nuts (general purpose)
  • IS 814: Specification for steel tubes for structural purposes
  • IS 1597: Code of practice for design and installation of expansion joints

Important Notes:

  • These referenced standards provide material specifications, mechanical properties, and testing methods.
  • Always consult the latest versions of these IS codes for detailed tables and formulas.

Typical Use in IS 3843 Context:

IS CodeSubjectKey Focus
IS 2062Structural SteelGrades, chemical composition
IS 1367Hexagon bolts and nutsDimensions, mechanical properties
IS 1597Expansion jointsDesign and installation details

For detailed formulas or tables, refer to the specific IS code mentioned in Annex A of IS 3843.

flowchart LR
    A[IS 3843] --> B[Annex A: Referenced IS Codes]
    B --> C[IS 2062 - Structural Steel]
    B --> D[IS 1367 - Bolts & Nuts]
    B --> E[IS 1597 - Expansion Joints]

Summary: IS 3843 relies on multiple IS codes for material and hardware specifications. Always cross-reference Annex A for the complete list and consult respective standards for detailed technical data.

Annex BCommittee Composition

IS 3843 - Committee Composition & Key Specifications

  • Committee Composition:
    The technical committee responsible for IS 3843 formulation is detailed in Annex B of the code. It is under the Builder's Hardware Sectional Committee, CED 15.

  • Key Clauses:

    • Clause 10.2: Specifies the Number of Tests and Criteria for Conformity.
    • Sampling & Conformity: Revised criteria for scale of sampling and conformity are included, affecting dimensions in Table 1 and Table 2.

Important Tables & Specifications (Summary)

Table No.ContentNotes
Table 1Dimensions (Modified)Updated sizes for hardware parts
Table 2Dimensions (Modified)Further dimensional details

Sampling & Testing (Clause 10.2)

  • Defines sample size for tests.
  • Sets acceptance/rejection criteria based on conformity.

If you need detailed formulas or the tables, refer directly to Annex B and Clause 10.2 in IS 3843 for exact values and committee member details.

Popular Questions About IS 3843

?What materials and grades are specified for steel back flap hinges under IS 3843?

Materials and Grades for Steel Back Flap Hinges as per IS 3843:

PartMaterialSuitable Grade (Indian Standard)
FlapSteel- Grade A of IS 2062:1992<br>- Grade O of IS 1079:1988<br>- Grade O of Temper H/2 or H/4 of IS 513:1994
PinMild steel wire- Grade H/2 or H/4 of IS 280:1978

Key Points:

  • Flap: Use structural steel with specified grades ensuring strength and durability.
  • Pin: Use mild steel wire with appropriate temper grades for flexibility and wear resistance.

This ensures the hinge components have adequate mechanical properties for builder hardware applications under IS 3843.

?What are the standard dimensions and tolerances for different sizes of steel back flap hinges?

According to IS 3843 (1995), the standard dimensions and tolerances for steel back flap hinges are specified separately for Light Weight and Heavy Weight types.

Light Weight Steel Back Flap Hinges (all dimensions in mm)

SizeLength ABreadth BThickness CPin Dia DKnuckle Width EScrew HolesScrew No.
2020 ±0.570 ±11.6 ±0.053.15 ±0.0515 ±0.546
2525 ±0.573 ±11.6 ±0.053.15 ±0.0515 ±0.568
3030 ±0.581 ±11.6 ±0.053.55 ±0.0520 ±0.568
........................
7575 ±0.5166 ±11.9 ±0.055.00 ±0.0630 ±0.5610

Heavy Weight Steel Back Flap Hinges (all dimensions in mm)

SizeLength ABreadth BThickness CPin Dia DKnuckle Width EScrew HolesScrew No.
2525 ±0.576 ±11.6 ±0.064.00 ±0.0512 ±0.568
4040 ±0.591 ±11.8 ±0.064.00 ±0.0520 ±0.
?How are screw holes positioned and what sizes of screws are recommended?

According to IS 3843 Clause 6.4 on screw holes for hinges:

Positioning of Screw Holes (Clause 6.4.4)

  • Holes' center lines must be parallel to the hinge pin.
  • For 2 holes per flap: holes are in a single line.
  • For more than 2 holes per flap: holes arranged in a triangular pattern (see Fig.1 in the code).
  • Distances from flap end and between holes depend on hinge size:
Hinge Size (mm)Distance from End (X or Y)Centre-to-Centre Distance (G)
Up to 305 mm15 mm
35 to 5010 mm20-25 mm
60 and above15 mm30 mm

Screw Sizes (Clause 6.4.2 & 6.4.1)

  • Use countersunk head wood screws as per IS 6760:1972.
  • Screw numbers and sizes are specified in Table 1 and Table 2 of IS 3843 (refer to code for exact sizes per hinge type).

Summary:

  • Holes aligned parallel to pin.
  • Hole spacing and edge distances vary with hinge size.
  • Use countersunk wood screws conforming to IS 6760.
Loading diagram...

This ensures proper fixation and smooth hinge operation.

?What are the sampling and acceptance criteria for quality conformity in hinge lots?

Sampling and Acceptance Criteria for Hinges (IS 3843):

  • Sampling Procedure (Clause 10.1.3.1):

    • Select hinges randomly from at least 10% of the packages, with a minimum of 3 hinges per package.
    • Use random selection methods as per IS 4905:1968 to ensure unbiased sampling.
  • Inspection (Clause 10.2.1):

    • Examine selected hinges for:
      • Dimensions (see Clause 5)
      • Manufacturing defects (Clause 6)
      • Finish quality (Clause 7)
    • Any hinge failing any criterion is defective.
  • Sampling Size (Clause 10.1.3 & Table 4):

    • Number of hinges to sample depends on lot size (refer to Table 4 in IS 3843).
    • Typically, larger lots require larger sample sizes.
  • Package Labeling (Clause 9.2):

    • Each package must be labeled with:
      • Type, Size, Quantity of hinges
      • Manufacturer name or trademark

Summary Table (Example format):

Lot Size (No. of Hinges)Sample Size (No. of Hinges)
Up to 100050
1001 to 5000100
Above 5000150

(Refer IS 3843 Table 4 for exact values)

Loading diagram...

This ensures quality conformity by statistically verifying representative samples from the lot.

?How should steel back flap hinges be marked and packaged according to the standard?

According to IS 3843, steel back flap hinges should be marked and packaged as follows:

  • Marking: Each hinge must be clearly marked with the manufacturer's identification or trademark to ensure traceability.
  • Packaging: Hinges should be securely packed to prevent damage during transportation and handling. Packaging must protect the finish and maintain the hinge's dimensions and functionality.

Since the standard doesn't specify detailed marking or packaging methods, good engineering practice includes:

  • Using corrosion-resistant labels or stamping for marking.
  • Packaging in sturdy boxes or crates with cushioning materials.

This ensures compliance with quality and ease of identification on-site.

Loading diagram...

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