IS 37281985AI Search Enabled✦ AI Generated

wooden boxes for packaging apples

IS 3728:1985 specifies the requirements for wooden boxes designed specifically for packaging apples in India. It standardizes four styles and nine sizes of wooden apple boxes to facilitate efficient handling, storage, and transportation across different apple-growing regions. The standard covers timber quality, dimensions, assembly, and marking, ensuring durability and suitability for interstate trade and long-distance transport of apples.

8Sections
45Clauses Indexed
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1985Edition
TimberCategory
Alternative search terms: IS 3728 PDF, IS 3728 pdf free download, IS 3728 free download pdf, IS3728 PDF, IS-3728 PDF, IS 3728 1985 PDF, IS 3728:1985 PDF, IS 3728-1985 PDF, IS 3728 (1985) PDF, IS 3728 1985 edition PDF, IS 3728 edition 1985 PDF

What This Standard Covers

IS 3728:1985 specifies the requirements for wooden boxes designed specifically for packaging apples in India. It standardizes four styles and nine sizes of wooden apple boxes to facilitate efficient handling, storage, and transportation across different apple-growing regions. The standard covers timber quality, dimensions, assembly, and marking, ensuring durability and suitability for interstate trade and long-distance transport of apples.

Who Uses This Standard

  • Packaging Engineers
  • Fruit Exporters and Packers
  • Wooden Box Manufacturers
  • Logistics and Supply Chain Managers
  • Quality Control Inspectors
  • Agricultural Produce Traders
  • Horticulture Department Officials

Key Topics Covered

Specifications for timber quality and moisture content
Permissible knot types and sizes in timber
Four standardized box styles (Style 1, 2(A), 2(B), 2(C))
Nine preferred box sizes with internal dimensions and mass capacity
Board and batten thickness and width tolerances
Nail types, sizes, and assembly requirements
Grain direction and jointing of timber boards
Marking and labeling requirements including ISI certification
Packaging case assembly and delivery conditions
Use of metal straps or wire bindings
Workmanship and finish standards
Handling and palletization considerations

Table of Contents

1Scope

IS 3728: Scope - Key Specifications & Tables

  • Scope: Defines packing cases for various contents, specifying sizes, styles, and tolerances.

1. Packing Case Sizes & Styles (Clause 4.2, Table 1)

Sl. No.Approx. Mass (kg)StyleInternal Dimensions (cm) L × W × H
i5137 × 21 × 18
ii8146 × 28 × 18
iii10150 × 20 × 20 or 46 × 30.5 × 30.5
iv16 to 182 (A)46 × 30.5 × 28 or 46 × 30.5 × 25.5
v142 (B)47 × 28 × 26
vi152 (B)47 × 30.5 × 28
vii202 (C)50 × 20 × 40

2. Dimensional Tolerances (Clause 4.2.1 & 4.3.1)

  • Internal dimensions: ±5 mm tolerance
  • Thickness of boards & battens: +2 mm / -1 mm
  • Width of battens: ±2 mm

These ensure uniformity and compatibility in packing case manufacturing and usage as per IS 3728.

2Definitions

IS 3728: Definitions & Key Specifications for Packing Cases

Definitions (Clause 2.0)

  • Uses additional definitions from:
    • IS 707-1976 (Mild steel wire)
    • IS 6703-1972 (Hot rolled steel strips)
  • These provide material specifications relevant to packing cases.

Sizes & Styles (Clause 4.2 & Table 1)

  • Packing cases are categorized by approximate content mass (kg) and style.
  • Internal dimensions are given in cm (Length × Width × Height).
  • Tolerance: ±5 mm on internal dimensions allowed (Clause 4.2.1).
Sl. No.Mass (kg)StyleL (cm)W (cm)H (cm)
i51372118
ii81462818
iii101502020
iv16-182 (A)46/4630.5/30.528/25.5
v142 (B)472826
vi152 (B)4730.528
vii202 (C)502040

Notes:

  • Sizes other than those listed must be mutually agreed upon.
  • Styles indicate box construction types; refer to IS 3728 for detailed style descriptions.

flowchart TD
    A[Content Mass (kg)] --> B[Select Style]
    B --> C[Determine Internal Dimensions]
    C --> D[Apply ±5 mm Tolerance]
    D --> E[Finalize Packing Case Size]

This summary aids in selecting standardized packing case sizes per IS 3728.

3Materials

IS 3728 - Materials: Key Specifications and Tables

1. Tolerance on Dimensions (Clause 4.2.1)

  • Permissible tolerance on overall internal dimensions of packing cases:
    ±5 mm

2. Materials Specifications

  • Mild steel wire for general engineering: per relevant IS standards (e.g., IS 280-1978, IS 1029-1970, IS 5872-1975).
  • Hot rolled steel strips (baling) and cold rolled steel strips (box strappings) as per their respective IS revisions.

3. Packing Case Sizes and Styles (Clause 4.2, Table 1)

Sl. No.Approx. Mass (kg)StyleInternal Dimensions (cm) L × W × H
i5137 × 21 × 18
ii8146 × 28 × 18
iii10150 × 20 × 20 or 46 × 30.5 × 30.5
iv16 to 182 (A)46 × 30.5 × 28 or 46 × 30.5 × 25.5
v142 (B)47 × 28 × 26
vi152 (B)47 × 30.5 × 28
vii202 (C)50 × 20 × 40

4. Binding Materials (Clause 3.2.2)

  • Use mild steel wire or metal straps complying with IS 280, IS 1029, or IS 5872.

Summary:

  • Tolerance: ±5 mm on internal dimensions.
  • Materials: Mild steel wire/strapping per IS standards.
  • Sizes: Refer Table 1 for preferred dimensions linked to content mass and style.
  • Binding: Mild steel wire or metal straps.
flowchart LR
    A[Material Selection] --> B[Mild Steel Wire (IS 280
4Styles and Sizes

IS 3728: Styles and Sizes of Packing Cases

1. Preferred Sizes (Clause 4.2, Table 1)

Approx. Mass (kg)StyleInternal Dimensions (cm) L × W × H
5137 × 21 × 18
8146 × 28 × 18
10150 × 20 × 20
16 to 182 (A)46 × 30.5 × 28 or 46 × 30.5 × 25.5
142 (B)47 × 28 × 26
152 (B)47 × 30.5 × 28
202 (C)50 × 20 × 40

Note: Sizes outside this table require purchaser-supplier agreement.


2. Board and Batten Dimensions (Clause 4.3)

ComponentDimension
Side, Top, Bottom Boards8 mm thickness
End Boards10 mm thickness
Battens (thickness)10 mm
Battens (width)30 mm

3. Permissible Tolerances (Clause 4.3.1)

ParameterTolerance
Thickness of boards/battens+2 mm / -1 mm
Width of battens±2 mm

4. Additional Notes

  • Mild steel wire or metal straps per IS 280, IS 1029, or IS 5872 may be used for binding (Clause 3.2.2).

flowchart LR
    A[Packing Case] --> B[Style 1]
    A --> C[Style 2 (A, B, C)]
    B --> D{Mass 5-10 kg}
    C --> E{Mass 14-20 kg}
    D --> F[Dimensions per Table 
5Construction and Design

IS 3728: Construction and Design Key Specifications

1. Packing Case Sizes & Styles (Clause 4.2, Table 1)

Approx. Mass (kg)StyleInternal Dimensions (cm) L × W × H
5137 × 21 × 18
8146 × 28 × 18
10150 × 20 × 20
16 to 182 (A)46 × 30.5 × 28 or 46 × 30.5 × 25.5
142 (B)47 × 28 × 26
152 (B)47 × 30.5 × 28
202 (C)50 × 20 × 40

Note: Sizes other than these require purchaser-supplier agreement.


2. Board and Batten Thickness & Width (Clause 4.3, 4.3.1)

ComponentThickness / WidthTolerance
Side, Top, Bottom Boards8 mm+2 mm / -1 mm
End Boards10 mm+2 mm / -1 mm
Battens (Thickness)10 mm+2 mm / -1 mm
Battens (Width)30 mm±2 mm

Summary:

  • Internal dimensions and styles define packing case design based on content mass.
  • Thickness and width tolerances ensure consistent material quality.
  • Follow these for standard construction of wooden packing cases per IS 3728.
flowchart TD
    A[Content Mass] --> B[Select Style & Size]
    B --> C[Internal Dimensions]
    C --> D[Board & Batten Thickness]
    D --> E[Apply Tolerances]
    E --> F[Construct Packing Case]

For detailed design, refer to IS 3728 clauses 4.2 and 4.

6Workmanship and Finish

IS 3728: Workmanship and Finish - Key Points

1. Tolerances (Clause 4.3.1)

ParameterPermissible Tolerance
Thickness of boards/battens+2 mm / -1 mm
Width of battens±2 mm
Overall internal dimensions±5 mm

2. Board and Batten Quality (Clause 6.1)

  • Boards and battens must be even thickness, reasonably smooth.
  • Ends must be trimmed square for proper assembly.

3. Style 2 (C) Assembly (Clause 5.5)

  • End, side, top, and bottom boards may be made of max two pieces.
  • Boards nailed to ends; side boards also nailed to vertical end battens.
  • Vertical end battens flush with outer surfaces of top/bottom boards.
  • Ends of side boards flush with outer surfaces of end battens.

4. Material Specifications

  • Mild steel wire, hot-rolled steel strips, and cold-rolled steel strips as per relevant IS specifications.

Visual: Style 2 (C) Assembly (Fig. 4)

graph LR
  TopBoard[Top Board]
  BottomBoard[Bottom Board]
  SideBoard[Side Board]
  EndBatten[Vertical End Batten]

  TopBoard ---|Nailed| EndBatten
  BottomBoard ---|Nailed| EndBatten
  SideBoard ---|Nailed to ends| EndBatten
  SideBoard ---|Nailed to sides| EndBatten

  EndBatten -. flush with .-> TopBoard
  EndBatten -. flush with .-> BottomBoard
  SideBoard -. flush with .-> EndBatten

Summary: Ensure tolerances are within limits, smooth and square finishes, and proper nailing with flush surfaces for Style 2 (C) cases.

7Delivery Conditions

IS 3728: Delivery Conditions – Key Specifications

1. Preferred Sizes & Styles (Clause 4.2, Table 1)

Approx. Mass (kg)StyleInternal Dimensions (cm) L × W × H
5137 × 21 × 18
8146 × 28 × 18
10150 × 20 × 20
16 to 182 (A)46 × 30.5 × 28 or 46 × 30.5 × 25.5
142 (B)47 × 28 × 26
152 (B)47 × 30.5 × 28
202 (C)50 × 20 × 40

2. Tolerance (Clause 4.2.1)

  • ±5 mm permissible on overall internal dimensions.

3. Material Specifications

  • Mild steel wire: As per relevant IS for general engineering.
  • Hot rolled steel strips (baling) and cold rolled steel strips (box strappings) as per their respective IS standards.

Summary:
Packing cases must conform to the above internal sizes based on content mass, with a ±5 mm tolerance. Material quality follows IS standards for steel wires and strips used in packing.

flowchart TD
    A[Content Mass (kg)] --> B[Select Style (1, 2A, 2B, 2C)]
    B --> C[Determine Internal Dimensions (L×W×H)]
    C --> D[Apply ±5 mm tolerance]
    D --> E[Material as per IS specs]
8Marking

IS 3728 - Marking of Packing Cases

Clause 8.1: Mandatory Marking on Cases
Each assembled case or bundle shall be legibly and indelibly marked with:

  • Manufacturer's name/initials/trade-mark
  • Year of manufacture
  • Size and style of the packing case

Clause 8.2: ISI Certification Mark

  • Cases may bear the ISI Certification Mark.
  • ISI Mark assures compliance with the standard, backed by ISI inspection and quality control.

Table 1: Preferred Sizes and Styles of Packing Cases (Internal Dimensions)

Sl. No.Approx. Mass (kg)StyleLength (cm)Width (cm)Height (cm)
i51372118
ii81462818
iii101502020
iv16 to 182 (A)46 / 4630.5 / 30.528 / 25.5
v142 (B)472826
vi152 (B)4730.528
vii202 (C)502040

Additional Specifications

  • Tolerance on internal dimensions: ±5 mm (Clause 4.2.1)
  • Use of ISI Mark governed by Indian Standards Institution (Certification Marks) Act.

flowchart TD
    A[Packing Case] --> B{Marking}
    B --> C[Manufacturer's Name/Trademark]
    B --> D[Year of Manufacture]
    B --> E[Size & Style]
    B --> F[ISI Certification Mark (optional)]

For detailed licensing and ISI mark usage, contact ISI offices listed in the code.

Popular Questions About IS 3728

?What timber species are recommended for manufacturing wooden apple boxes under IS 3728?

Recommended Timber Species for Wooden Apple Boxes (IS 3728:1985)

  • As per Clause 3.1 of IS 3728, timber used for apple packing boxes shall be from species listed in Appendix A of IS 6662:1980.
  • Mixing coniferous and non-coniferous timber in the same box is prohibited.
  • If a timber species is not in IS 6662, it may be used only with written purchaser approval.
  • Preferably, use only one timber species per box for uniformity.

Common Timber Species in IS 6662 (Appendix A) suitable for packing cases:

Coniferous TimbersNon-Coniferous Timbers
Pine (Chir, Deodar)Teak
FirMango
SpruceShisham (Indian Rosewood)
CedarSal

Use these durable, lightweight, and easy-to-work timbers for effective apple packaging.

Loading diagram...

Summary: Use timber species from IS 6662 Appendix A, avoid mixing timber types in one box, and seek approval for other species.

?What are the standardized sizes and styles of wooden boxes specified in this standard?

IS 3728 specifies standardized wooden box sizes and styles for apple packaging as follows:

Approx. Mass (kg)StyleInternal Dimensions (cm) (L × W × H)
5137 × 21 × 18
8146 × 28 × 18
10150 × 20 × 20 or 46 × 30.5 × 30.5
16 to 182 (A)46 × 30.5 × 28 or 46 × 30.5 × 25.5
142 (B)47 × 28 × 26
152 (B)47 × 30.5 × 28
202 (C)50 × 20 × 40

Key points:

  • Styles 1 and 2 (A, B, C) differ mainly in batten arrangement.
  • Sizes are internal dimensions for packing apples.
  • Other sizes can be agreed upon between purchaser and supplier.
  • Timber species follow IS 6662-1980.

This standardization aids in handling, stacking, and transport efficiency.

Loading diagram...
?What are the requirements for nails and metal bindings used in assembling the boxes?

IS 3728 Requirements for Nails and Metal Bindings in Box Assembly

  • Nails:

    • Must be countersunk head nails conforming to IS 723-1972.
    • Shank diameter ≥ 2 mm.
    • Length ≥ (thickness of boards + thickness of battens) + 6 mm.
    • Any protruding nail ends must be well clinched (Clause 6.2).
  • Metal Bindings:

    • Use mild steel wire or metal straps.
    • Conform to any of the following:
      • IS 280-1978
      • IS 1029-1970
      • IS 5872-1975

This ensures adequate strength and durability in packing cases.

Loading diagram...
?How does the standard address permissible defects like knots in the timber?

IS 3728 on Permissible Defects (Knots) in Timber:

  • Moisture Content: ≤ 20%, straight-grained, uniform thickness, no objectionable knots (Clause 3.1.1).

  • Live Knots (Clause 2.1.1):

    • Objectionable if diameter > 50% of board/batten width.
    • Should not be numerous, grouped, or near nail points (within 15 mm).
  • Dead Knots (Clause 2.1.2):

    • Unplugged dead knots objectionable if diameter > 10 mm.
    • Glued & plugged dead knots objectionable if diameter > 25 mm.
    • Should not be numerous, grouped, or within 25 mm of nail points.
  • General: Knots must not reduce the strength or be located where nails are driven.


Summary Table:

Knot TypeMax Diameter AllowedDistance from Nail PointNotes
Live Knot≤ 50% of board width≥ 15 mmNot numerous or grouped
Dead Knot (unplugged)≤ 10 mm≥ 25 mm
Dead Knot (plugged)≤ 25 mm≥ 25 mmGlued and plugged

This ensures timber used in packing cases maintains structural integrity.

?What marking and labeling information must be included on the wooden boxes?

According to IS 3728 Clause 8.1, each wooden box (case or bundle of shooks) must be clearly and permanently marked with:

  • Manufacturer's name, initials, or trade-mark
  • Year of manufacture
  • Size and style of the packing case

This ensures traceability, quality control, and proper identification of the wooden boxes used for apple packaging. The markings should be legible and indelible (e.g., stamped or stenciled).


Summary of Marking Requirements:

Marking InformationDescription
Manufacturer's IDName, initials, or trade-mark
Year of ManufactureFour-digit year
Size and Style of CaseDimensions and design type

This standard helps maintain uniformity and quality in wooden packaging for apples.

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