IS 34781966AI Search Enabled✦ AI Generated

Specification for High-Density Wood Particle Boards

IS 3478:1966 specifies the requirements for high-density wood particle boards in flat sheet or moulded forms, focusing on materials, manufacturing processes, physical properties, and testing methods. It applies to manufacturers, quality controllers, and engineers involved in the production and use of high-density particle boards for structural and decorative applications.

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What This Standard Covers

IS 3478:1966 specifies the requirements for high-density wood particle boards in flat sheet or moulded forms, focusing on materials, manufacturing processes, physical properties, and testing methods. It applies to manufacturers, quality controllers, and engineers involved in the production and use of high-density particle boards for structural and decorative applications.

Who Uses This Standard

  • Wood Product Manufacturers
  • Quality Control Engineers
  • Civil and Structural Engineers
  • Furniture Designers
  • Building Material Suppliers
  • Research and Development Specialists
  • Construction Project Managers

Key Topics Covered

Types and grades of high-density wood particle boards
Manufacturing process and materials
Adhesives and sizing materials
Physical and mechanical property requirements
Dimensional tolerances and thickness specifications
Sampling and testing procedures
Moisture content limits
Modulus of elasticity and rupture
Tensile strength and water absorption
Resistance to boiling water and delamination
Marking and identification requirements
Conformity criteria for production lots

Table of Contents

1Scope

IS 3478: Scope & Key Specifications for High-Density Wood Particle Boards

Scope Summary:

  • Specifies physical requirements and testing methods for high-density wood particle boards.
  • Applies to Type 1 and Type 2, with Grades A and B.
  • Ensures compliance by rounding off values per IS 2:1960.

Key Physical Requirements (Table Extract):

TypeGradeDensity (g/cm³)Moisture Content (%)Modulus of Rupture (N/mm²)Modulus of Elasticity (N/mm²)Tensile Strength (N/mm²)Water Absorption (%)Boiling Water Resistance
Type 1Grade A1.23 to 7Avg 45.0, Min 38.0Avg 4500, Min 405035.0Max 10No delamination
Type 1Grade B≥0.95 to 16Avg 40.0, Min 34.0Avg 4000, Min 360030.0Max 25No delamination
Type 2Grade A1.25 to 10Avg 30.0, Min 25.0Avg 3000, Min 270022.5Max 15Not specified
Type 2Grade B≥0.95 to 16Avg 25.0, Min 21.0Avg 2500, Min 225020.0Max 25-

Sampling (Table 2):

Total Boards (N)Boards to Select (n)
Up to 502
51 to 1003
101 to 2004
201 to 3005
301 to 5007
2Definitions

IS 3478: Definitions Summary

  • Definitions Reference: Clause 2.1 states that definitions are as per IS 707:1958 and IS 3087:1965 for wood particle boards.

Key Specifications from Clause 7.2 (Physical Requirements for High-Density Wood Particle Boards)

ParameterType 1 Grade AType 1 Grade BType 2 Grade AType 2 Grade B
Density (g/cm³)1.2≥ 0.91.2≥ 0.9
Moisture Content (%)3 to 75 to 165 to 105 to 16
Modulus of Rupture (N/mm²)Avg 45, Min 38Avg 40, Min 34Avg 30, Min 25Avg 25, Min 21
Modulus of Elasticity (N/mm²)Avg 4500, Min 4050Avg 4000, Min 3600Avg 3000, Min 2700Avg 2500, Min 2250
Minimum Tensile Strength (N/mm²)353022.520
Water Absorption (%) after 24h immersion10251525
Resistance to Boiling Water (3h immersion)No delaminationNo delaminationNot specifiedNot specified

Sampling (Clause 7.2)

Total Boards (N)Sample Size (n)
Up to 502
51 to 1003
101 to 2004
201 to 3005
301 to 5007
501 and above10

Test Standards Reference for Properties

  • Moisture Content:
3Types and Grades

IS 3478: Types and Grades of High Density Wood Particle Boards

Types and Grades (Clause 3.1 & 3.2)

TypeResin TypeGrades
Type 1BWRGrade A, B
Type 2WWR or CWRGrade A, B
  • Supplied in flat sheet or moulded form as per purchaser’s requirement.

Physical Requirements (Clause 7.2, Table 1)

PropertyType 1 Grade AType 1 Grade BType 2 Grade AType 2 Grade B
Density (g/cm³)1.2≥ 0.91.2≥ 0.9
Moisture Content (%)3–75–165–105–16
Modulus of Rupture (N/mm²) Avg45.040.030.025.0
Modulus of Rupture Min (N/mm²)38.034.025.021.0
Modulus of Elasticity Avg (N/mm²)4500400030002500
Modulus of Elasticity Min (N/mm²)4050360027002250
Minimum Tensile Strength (N/mm²)35.030.022.520.0
Water Absorption (%) (24h)10251525
Resistance to Boiling Water (3h)No delaminationNo delaminationNot specifiedNot specified

Notes:

  • Tests per IS 2380 (Parts 3,4,5,16 - 1977).
  • Max variation in specimens:
    • Moisture Content ±10%
    • Modulus of
4Materials

IS 3478: Key Specifications & Tables for Materials (Clause 7.2)

1. Physical Requirements for High-Density Wood Particle Boards

TypeGradeDensity (g/cm³)Moisture Content (%)Min Modulus of Rupture (kg/cm²)Min Tensile Strength (kg/cm²)Max Water Absorption (%)Resistance to Boiling Water (3h)
Type 1Grade A1.23 to 745035010No delamination
Grade B≥ 0.95 to 1640030025No delamination
Type 2Grade A1.25 to 1030022515Not specified
Grade B≥ 0.95 to 1625020025Not specified

2. Testing Standards (IS 2380 series)

  • Moisture Content: IS 2380 Part 6
  • Modulus of Rupture: IS 2380 Part 5
  • Tensile Strength: IS 2380 Part 7
  • Water Absorption: IS 2380 Part 9
  • Boiling Water Resistance: IS 2380 Part 14

3. Sampling Table (Number of boards to test)

Total Boards (N)Sample Size (n)
Up to 502
51 to 1003
101 to 2004
201 to 3005
301 to 5007
Above 50010

4. Additional Notes

  • Sizing Material: Up to 1% paraffin wax or equivalent.
  • Tolerance: Max ±10% for modulus of rupture and ±2% for moisture content.

This concise summary covers essential material properties, testing methods,

5Manufacture

IS 3478: Manufacture Specifications for High-Density Wood Particle Boards

Key Physical Requirements (Clause 7.2, Table 1)

ParameterType 1 Grade AType 1 Grade BType 2 Grade AType 2 Grade B
Density (g/cm³)1.2≥ 0.91.2≥ 0.9
Moisture Content (%)3 to 75 to 165 to 105 to 16
Modulus of Rupture (N/mm²)Avg 45, Min 38Avg 40, Min 34Avg 30, Min 25Avg 25, Min 21
Modulus of Elasticity (N/mm²)Avg 4500, Min 4050Avg 4000, Min 3600Avg 3000, Min 2700Avg 2500, Min 2250
Minimum Tensile Strength (N/mm²)35.030.022.520.0
Water Absorption (%) after 24 hMax 10Max 25Max 15Max 25
Resistance to Boiling Water (3h)No delaminationNo delaminationNot specifiedNot specified

Sampling (Clause 7.2, Table 2)

Lot Size (N)Number of Samples (n)
Up to 502
51 to 1003
101 to 2004
201 to 3005
301 to 5007
Above 50110

Additional Specifications

  • Sizing Material: Paraffin wax (max 1%) dissolved/emulsified in mineral spirits or water (Clause 4.3).
  • Form: Boards
6Dimensions and Tolerances

IS 3478: Dimensions and Tolerances for High Density Particle Boards

1. Standard Dimensions (Clause 6.1)

Length (mm)2400, 2100, 1800, 1500, 1200, 1000, 900, 600, 450
Width (mm)1500, 1200, 1000, 900, 600, 450

Other dimensions may be agreed upon between manufacturer and purchaser.


2. Tolerances on Finished Boards (Clause 6.3 & 6.3.1)

DimensionTolerance
Length+6 mm / -0 mm
Width+6 mm / -0 mm
Thickness (<6mm)±10%
Thickness (≥6mm)±5%
Thickness (>25mm)-2.5% (only for boards >25 mm)
Edge Straightness2 mm per 1000 mm (0.2%)
Squareness2 mm per 1000 mm (0.2%)

3. Notes

  • Moulded boards must conform to purchaser's drawings and tolerances (Clause 9.1.1).
  • Thickness tolerance varies with thickness range, stricter for thicker boards.

Summary Table

ParameterTolerance
Length+6 mm / -0 mm
Width+6 mm / -0 mm
Thickness < 6 mm±10%
Thickness ≥ 6 mm±5%
Thickness > 25 mm-2.5%
Edge Straightness2 mm / 1000 mm (0.2%)
Squareness2 mm / 1000 mm (0.2%)

This ensures dimensional accuracy and quality control in particle board manufacturing.

7Physical Requirements

IS 3478: Physical Requirements for High-Density Wood Particle Boards (Clause 7.2)

Key Specifications (from Table 1)

PropertyType 1 Grade AType 1 Grade BType 2 Grade AType 2 Grade B
Density (g/cm³)1.2≥ 0.91.2≥ 0.9
Moisture Content (%)3 to 75 to 165 to 105 to 16
Modulus of Rupture (N/mm²)Avg: 45, Min: 38Avg: 40, Min: 34Avg: 30, Min: 25Avg: 25, Min: 21
Modulus of Elasticity (N/mm²)Avg: 4500, Min: 4050Avg: 4000, Min: 3600Avg: 3000, Min: 2700Avg: 2500, Min: 2250
Minimum Tensile Strength (N/mm²)353022.520
Water Absorption (24h % max)10251525
Resistance to Boiling Water (3h)No delaminationNo delaminationNot specifiedNot specified

Test Standards

  • Modulus of Rupture & Elasticity: IS 2380 (Part 3 & 4)
  • Tensile Strength: IS 2380 (Part 5)
  • Water Absorption: IS 2380 (Part 16)
  • Boiling Water Resistance: Clause 9.3 of IS 3478

Tolerances

  • Density: ±10%
  • Moisture Content: ±2%

Sampling (Table 2)

Lot Size (N)Sample Size (n)
Up to 502
51 to 100
8Sampling and Test Specimens

IS 3478: Sampling and Test Specimens - Key Formulas & Tables

1. Sampling Scale (Clause 8.1 & Table 2)

Number of particle boards to select from a lot (N = lot size):

Lot Size (N)No. of Boards (n)
Up to 502
51 to 1003
101 to 2004
201 to 3005
301 to 5007
501 and above10

2. Test Specimen Size for Density (Clause 8.2.2)

  • Dimensions: Full thickness, 7.5 cm width × 15 cm length

3. Physical Requirements (Table 1 - Clause 7.2 & 9.2)

PropertyType 1 Grade AType 1 Grade BType 2 Grade AType 2 Grade B
Density (g/cm³)1.2≥0.91.2≥0.9
Moisture Content (%)3 to 75 to 165 to 105 to 16
Min. Modulus of Rupture (kg/cm²)450400300250
Min. Tensile Strength (kg/cm²)350300225200
Max Water Absorption (%) after 24h immersion10251525
Resistance to Boiling WaterNo delaminationNo delaminationNot specifiedNot specified

4. Test Methods (IS 2380 series)

  • Density: Clause 6
  • Moisture Content: Clause 5
  • Modulus of Rupture: Clause 7
  • Tensile Strength: Clause 9
  • Water Absorption: Clause 14

5. Permissible Variation

  • Density: ±10%
  • Moisture Content:
9Methods of Test and Requirements

IS 3478: Methods of Test and Requirements for High-Density Wood Particle Boards

Key Specifications from Table 1 (Clause 7.2 & 9.2)

PropertyGrade A (Type 1)Grade B (Type 1)Grade A (Type 2)Grade B (Type 2)Unit
Density1.2≥ 0.91.2≥ 0.9g/cm³
Moisture Content3 to 75 to 165 to 105 to 16%
Modulus of Rupture (Average/Min)45.0 / 38.040.0 / 34.030.0 / 25.025.0 / 21.0N/mm²
Modulus of Elasticity (Average/Min)4500 / 40504000 / 36003000 / 27002500 / 2250N/mm²
Minimum Tensile Strength35.030.022.520.0N/mm²
Water Absorption (24h Immersion)≤ 10≤ 25≤ 15≤ 25%
Resistance to Boiling Water (3h)No delaminationNo delaminationNot specifiedNot specified-

Test Methods (IS 2380 series)

PropertyIS 2380 Part No.Year
Density & Moisture ContentPart 31977*
Modulus of RupturePart 41977*
Modulus of ElasticityPart 41977*
Tensile StrengthPart 51977*
Water AbsorptionPart 16
10Marking

IS 3478: Marking & Key Specifications for Particle Boards

Marking (Clause 10.1):
Each particle board edge must be legibly marked with:

  • Manufacturer's name or trademark
  • Type and grade of the particle board

Physical Requirements (Clause 7.2 & Table 1)

TypeGradeDensity (g/cm³)Moisture Content (%)Modulus of Rupture (N/mm²)Modulus of Elasticity (N/mm²)Min Tensile Strength (N/mm²)Water Absorption (%)Boiling Water Resistance
Type 1Grade A1.23 to 7Avg: 45.0, Min: 38.0Avg: 4500, Min: 405035.010No delamination
Type 1Grade B≥ 0.95 to 16Avg: 40.0, Min: 34.0Avg: 4000, Min: 360030.025No delamination
Type 2Grade A1.25 to 10Avg: 30.0, Min: 25.0Avg: 3000, Min: 270022.515Not specified
Type 2Grade B≥ 0.95 to 16Avg: 25.0, Min: 21.0Avg: 2500, Min: 225020.025

Tests per IS 2380 (Parts 3,4,5,16)


Sizing Material (Clause 4.3)

  • Use suitable sizing like paraffin wax dissolved in mineral spirits or emulsified in water.
  • Maximum sizing material: 1% by weight.

Sampling (Clause 7.2, Table 2)

| Population Size (N) | Sample Size (

11Criteria for Conformity

IS 3478 - Clause 8.4: Criteria for Conformity

Key Points:

  • Lot conformity is based on samples and test specimens passing the tests in Clause 9.
  • Tests follow methods and requirements in Table 1 (Clause 9.2).

Table 1: Physical Requirements for High Density Wood Particle Boards

TypeGradeDensity (g/cm³)Moisture Content (%)Modulus of Rupture (N/mm²)Modulus of Elasticity (N/mm²)Min Tensile Strength (N/mm²)Water Absorption (%)Resistance to Boiling Water (3h)
Type 1Grade A1.23 to 7Avg 45.0, Min 38.0Avg 4500, Min 405035.0Max 10No delamination
Type 1Grade B≥0.95 to 16Avg 40.0, Min 34.0Avg 4000, Min 360030.0Max 25No delamination
Type 2Grade A1.25 to 10Avg 30.0, Min 25.0Avg 3000, Min 270022.5Max 15Not specified
Type 2Grade B≥0.95 to 16Avg 25.0, Min 21.0Avg 2500, Min 225020.0Max 25Not specified

Test Standards (IS 2380 series):

  • Moisture Content: IS 2380 (Part 3): 1977
  • Modulus of Rupture: IS 2380 (Part 4): 1977
  • Modulus of Elasticity: IS 2380 (Part 4): 1977
  • Tensile Strength: IS 2380 (Part 5): 1977

Popular Questions About IS 3478

?What types and grades of high-density wood particle boards are covered under IS 3478?

IS 3478 covers High Density Wood Particle Boards classified into two types with grades A and B, distinguished by density, mechanical properties, and moisture content.

Types and Grades under IS 3478:

TypeGradeDensity (g/cm³)Moisture Content (%)Modulus of Rupture (N/mm²)Modulus of Elasticity (N/mm²)Min Tensile Strength (N/mm²)Water Absorption % (24h)Boiling Water Resistance
Type 1A1.23 to 7Avg: 45.0, Min: 38.0Avg: 4500, Min: 405035.0Max 10No delamination
B≥ 0.95 to 16Avg: 40.0, Min: 34.0Avg: 4000, Min: 360030.0Max 25No delamination
Type 2A1.25 to 10Avg: 30.0, Min: 25.0Avg: 3000, Min: 270022.5Max 15Not specified
B≥ 0.95 to 16Avg: 25.0, Min: 21.0Avg: 2500, Min: 225020.0Max 25Not specified

Key Points:

  • Type 1 boards have higher strength and water resistance than Type 2.
  • Grade A boards have superior mechanical properties compared to Grade B.
  • Tests follow IS 2380 parts for physical and mechanical properties.
  • Density is corrected to g/cm³ (not g/cm²).

This classification helps select boards based on strength, durability, and moisture resistance requirements.

?Which adhesives and sizing materials are recommended for manufacturing these boards?

Recommended Adhesives and Sizing Materials for High Density Particle Boards (IS 3478):

  • Adhesives (Clause 4.2):

    • Use adhesives as specified in Clause 3.1 (typically phenol-formaldehyde or urea-formaldehyde resins).
    • Grade A: Resin binder content 20-50%, acts as both binder and impregnant, enhancing water/moisture resistance and compression strength.
    • Grade B: Resin binder content 8-12%, mainly for bonding without impregnation.
  • Sizing Material (Clause 4.3):

    • Use suitable sizing materials like paraffin wax (dissolved in mineral spirits, emulsified in water, or melted).
    • Maximum sizing content: 1% by weight.
    • Purpose: Improves moisture resistance and dimensional stability.
  • Manufacturing Note (Clause 5.1):

    • Blend wood particles (moisture ≤ 8%) with adhesive and sizing.
    • Hot press under 1-2 kg/mm² pressure, controlled heat and time.

This combination ensures durability, moisture resistance, and structural integrity of high-density particle boards.

?What are the specified physical and mechanical property requirements for compliance?

IS 3478: Physical & Mechanical Property Requirements for High Density Wood Particle Boards

PropertyGrade A (Type 1)Grade B (Type 1)Grade A (Type 2)Grade B (Type 2)UnitTest Method (IS 2380 Part)
Density1.2≥ 0.91.2≥ 0.9g/cm³3 (1977)
Moisture Content3–75–165–105–16%3 (1977)
Modulus of Rupture (MOR)Avg: 45; Min: 38Avg: 40; Min: 34Avg: 30; Min: 25Avg: 25; Min: 21N/mm²3 (1977)
Modulus of Elasticity (MOE)Avg: 4500; Min: 4050Avg: 4000; Min: 3600Avg: 3000; Min: 2700Avg: 2500; Min: 2250N/mm²4 (1977)
Minimum Tensile Strength353022.520N/mm²5 (1977)
Water Absorption (24h)Max 10Max 25Max 15Max 25%16 (1977)
Resistance to Boiling Water (3h)No delaminationNo delaminationNot specifiedNot specified-Clause 9.3

Tolerance on individual specimens:

  • Moisture content ±10% max
  • Modulus of Rupture ±2% max

Summary:

  • Boards must meet density, moisture, strength, and water resistance as per the table.
?How are sampling and testing procedures conducted to ensure quality?

Sampling and Testing Procedure as per IS 3478 (Clause 7.2 & related):

  1. Sampling:

    • Particle boards are selected randomly from the lot.
    • Arrange all boards serially and select every rth board, where: [ r = \text{Integral part of } \frac{N}{n} ]
      • N = lot size
      • n = sample size (from Table 2 below)
    Lot Size (N)Sample Size (n)
    Up to 502
    51 to 1003
    101 to 2004
    201 to 3005
    301 to 5007
    501 and above10
  2. Testing:

    • Tests include density, moisture content, modulus of rupture, tensile strength, water absorption, and resistance to boiling water.
    • Test methods follow IS 2380 (1963) clauses 5, 6, 7, 9, and 14.
    • Maximum permissible variation for moisture content: ±2%, density: ±10%.
  3. Acceptance Criteria:

    • The lot conforms if all samples pass the requirements.
    • If any sample fails, additional samples are tested; the lot passes if these conform.

Summary Flowchart of Sampling & Testing

Loading diagram...

This ensures statistically valid, random sampling and reliable quality control for wood particle boards.

?What marking information is required on high-density wood particle boards?

According to IS 3478, the marking requirements for high-density wood particle boards are specified in Clause 10.1:

  • Manufacturer's name or trade-mark: Clearly legible on any edge.
  • Type and grade of the particle board: Must be marked on the edge.

This ensures traceability and identification of the product quality.

Summary of Marking Information:

Marking DetailDescription
Manufacturer Name/Trade-markIdentifies the producer or brand
Type and GradeSpecifies the particle board classification

This marking helps in quality control and compliance verification during use or inspection.

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