IS 3478:1966 specifies the requirements for high-density wood particle boards in flat sheet or moulded forms, focusing on materials, manufacturing processes, physical properties, and testing methods. It applies to manufacturers, quality controllers, and engineers involved in the production and use of high-density particle boards for structural and decorative applications.
Overview
IS 3478:1966 specifies the requirements for high-density wood particle boards in flat sheet or moulded forms, focusing on materials, manufacturing processes, physical properties, and testing methods. It applies to manufacturers, quality controllers, and engineers involved in the production and use of high-density particle boards for structural and decorative applications.
Audience
Contents
Structure
IS 3478: Scope & Key Specifications for High-Density Wood Particle Boards
| Type | Grade | Density (g/cm³) | Moisture Content (%) | Modulus of Rupture (N/mm²) | Modulus of Elasticity (N/mm²) | Tensile Strength (N/mm²) | Water Absorption (%) | Boiling Water Resistance |
|---|---|---|---|---|---|---|---|---|
| Type 1 | Grade A | 1.2 | 3 to 7 | Avg 45.0, Min 38.0 | Avg 4500, Min 4050 | 35.0 | Max 10 | No delamination |
| Type 1 | Grade B | ≥0.9 | 5 to 16 | Avg 40.0, Min 34.0 | Avg 4000, Min 3600 | 30.0 | Max 25 | No delamination |
| Type 2 | Grade A | 1.2 | 5 to 10 | Avg 30.0, Min 25.0 | Avg 3000, Min 2700 | 22.5 | Max 15 | Not specified |
| Type 2 | Grade B | ≥0.9 | 5 to 16 | Avg 25.0, Min 21.0 | Avg 2500, Min 2250 | 20.0 | Max 25 | - |
| Total Boards (N) | Boards to Select (n) |
|---|---|
| Up to 50 | 2 |
| 51 to 100 | 3 |
| 101 to 200 | 4 |
| 201 to 300 | 5 |
| 301 to 500 | 7 |
IS 3478: Definitions Summary
| Parameter | Type 1 Grade A | Type 1 Grade B | Type 2 Grade A | Type 2 Grade B |
|---|---|---|---|---|
| Density (g/cm³) | 1.2 | ≥ 0.9 | 1.2 | ≥ 0.9 |
| Moisture Content (%) | 3 to 7 | 5 to 16 | 5 to 10 | 5 to 16 |
| Modulus of Rupture (N/mm²) | Avg 45, Min 38 | Avg 40, Min 34 | Avg 30, Min 25 | Avg 25, Min 21 |
| Modulus of Elasticity (N/mm²) | Avg 4500, Min 4050 | Avg 4000, Min 3600 | Avg 3000, Min 2700 | Avg 2500, Min 2250 |
| Minimum Tensile Strength (N/mm²) | 35 | 30 | 22.5 | 20 |
| Water Absorption (%) after 24h immersion | 10 | 25 | 15 | 25 |
| Resistance to Boiling Water (3h immersion) | No delamination | No delamination | Not specified | Not specified |
| Total Boards (N) | Sample Size (n) |
|---|---|
| Up to 50 | 2 |
| 51 to 100 | 3 |
| 101 to 200 | 4 |
| 201 to 300 | 5 |
| 301 to 500 | 7 |
| 501 and above | 10 |
IS 3478: Types and Grades of High Density Wood Particle Boards
| Type | Resin Type | Grades |
|---|---|---|
| Type 1 | BWR | Grade A, B |
| Type 2 | WWR or CWR | Grade A, B |
| Property | Type 1 Grade A | Type 1 Grade B | Type 2 Grade A | Type 2 Grade B |
|---|---|---|---|---|
| Density (g/cm³) | 1.2 | ≥ 0.9 | 1.2 | ≥ 0.9 |
| Moisture Content (%) | 3–7 | 5–16 | 5–10 | 5–16 |
| Modulus of Rupture (N/mm²) Avg | 45.0 | 40.0 | 30.0 | 25.0 |
| Modulus of Rupture Min (N/mm²) | 38.0 | 34.0 | 25.0 | 21.0 |
| Modulus of Elasticity Avg (N/mm²) | 4500 | 4000 | 3000 | 2500 |
| Modulus of Elasticity Min (N/mm²) | 4050 | 3600 | 2700 | 2250 |
| Minimum Tensile Strength (N/mm²) | 35.0 | 30.0 | 22.5 | 20.0 |
| Water Absorption (%) (24h) | 10 | 25 | 15 | 25 |
| Resistance to Boiling Water (3h) | No delamination | No delamination | Not specified | Not specified |
IS 3478: Key Specifications & Tables for Materials (Clause 7.2)
| Type | Grade | Density (g/cm³) | Moisture Content (%) | Min Modulus of Rupture (kg/cm²) | Min Tensile Strength (kg/cm²) | Max Water Absorption (%) | Resistance to Boiling Water (3h) |
|---|---|---|---|---|---|---|---|
| Type 1 | Grade A | 1.2 | 3 to 7 | 450 | 350 | 10 | No delamination |
| Grade B | ≥ 0.9 | 5 to 16 | 400 | 300 | 25 | No delamination | |
| Type 2 | Grade A | 1.2 | 5 to 10 | 300 | 225 | 15 | Not specified |
| Grade B | ≥ 0.9 | 5 to 16 | 250 | 200 | 25 | Not specified |
| Total Boards (N) | Sample Size (n) |
|---|---|
| Up to 50 | 2 |
| 51 to 100 | 3 |
| 101 to 200 | 4 |
| 201 to 300 | 5 |
| 301 to 500 | 7 |
| Above 500 | 10 |
This concise summary covers essential material properties, testing methods,
IS 3478: Manufacture Specifications for High-Density Wood Particle Boards
| Parameter | Type 1 Grade A | Type 1 Grade B | Type 2 Grade A | Type 2 Grade B |
|---|---|---|---|---|
| Density (g/cm³) | 1.2 | ≥ 0.9 | 1.2 | ≥ 0.9 |
| Moisture Content (%) | 3 to 7 | 5 to 16 | 5 to 10 | 5 to 16 |
| Modulus of Rupture (N/mm²) | Avg 45, Min 38 | Avg 40, Min 34 | Avg 30, Min 25 | Avg 25, Min 21 |
| Modulus of Elasticity (N/mm²) | Avg 4500, Min 4050 | Avg 4000, Min 3600 | Avg 3000, Min 2700 | Avg 2500, Min 2250 |
| Minimum Tensile Strength (N/mm²) | 35.0 | 30.0 | 22.5 | 20.0 |
| Water Absorption (%) after 24 h | Max 10 | Max 25 | Max 15 | Max 25 |
| Resistance to Boiling Water (3h) | No delamination | No delamination | Not specified | Not specified |
| Lot Size (N) | Number of Samples (n) |
|---|---|
| Up to 50 | 2 |
| 51 to 100 | 3 |
| 101 to 200 | 4 |
| 201 to 300 | 5 |
| 301 to 500 | 7 |
| Above 501 | 10 |
IS 3478: Dimensions and Tolerances for High Density Particle Boards
| Length (mm) | 2400, 2100, 1800, 1500, 1200, 1000, 900, 600, 450 |
|---|---|
| Width (mm) | 1500, 1200, 1000, 900, 600, 450 |
Other dimensions may be agreed upon between manufacturer and purchaser.
| Dimension | Tolerance |
|---|---|
| Length | +6 mm / -0 mm |
| Width | +6 mm / -0 mm |
| Thickness (<6mm) | ±10% |
| Thickness (≥6mm) | ±5% |
| Thickness (>25mm) | -2.5% (only for boards >25 mm) |
| Edge Straightness | 2 mm per 1000 mm (0.2%) |
| Squareness | 2 mm per 1000 mm (0.2%) |
| Parameter | Tolerance |
|---|---|
| Length | +6 mm / -0 mm |
| Width | +6 mm / -0 mm |
| Thickness < 6 mm | ±10% |
| Thickness ≥ 6 mm | ±5% |
| Thickness > 25 mm | -2.5% |
| Edge Straightness | 2 mm / 1000 mm (0.2%) |
| Squareness | 2 mm / 1000 mm (0.2%) |
This ensures dimensional accuracy and quality control in particle board manufacturing.
IS 3478: Physical Requirements for High-Density Wood Particle Boards (Clause 7.2)
| Property | Type 1 Grade A | Type 1 Grade B | Type 2 Grade A | Type 2 Grade B |
|---|---|---|---|---|
| Density (g/cm³) | 1.2 | ≥ 0.9 | 1.2 | ≥ 0.9 |
| Moisture Content (%) | 3 to 7 | 5 to 16 | 5 to 10 | 5 to 16 |
| Modulus of Rupture (N/mm²) | Avg: 45, Min: 38 | Avg: 40, Min: 34 | Avg: 30, Min: 25 | Avg: 25, Min: 21 |
| Modulus of Elasticity (N/mm²) | Avg: 4500, Min: 4050 | Avg: 4000, Min: 3600 | Avg: 3000, Min: 2700 | Avg: 2500, Min: 2250 |
| Minimum Tensile Strength (N/mm²) | 35 | 30 | 22.5 | 20 |
| Water Absorption (24h % max) | 10 | 25 | 15 | 25 |
| Resistance to Boiling Water (3h) | No delamination | No delamination | Not specified | Not specified |
| Lot Size (N) | Sample Size (n) |
|---|---|
| Up to 50 | 2 |
| 51 to 100 |
IS 3478: Sampling and Test Specimens - Key Formulas & Tables
Number of particle boards to select from a lot (N = lot size):
| Lot Size (N) | No. of Boards (n) |
|---|---|
| Up to 50 | 2 |
| 51 to 100 | 3 |
| 101 to 200 | 4 |
| 201 to 300 | 5 |
| 301 to 500 | 7 |
| 501 and above | 10 |
| Property | Type 1 Grade A | Type 1 Grade B | Type 2 Grade A | Type 2 Grade B |
|---|---|---|---|---|
| Density (g/cm³) | 1.2 | ≥0.9 | 1.2 | ≥0.9 |
| Moisture Content (%) | 3 to 7 | 5 to 16 | 5 to 10 | 5 to 16 |
| Min. Modulus of Rupture (kg/cm²) | 450 | 400 | 300 | 250 |
| Min. Tensile Strength (kg/cm²) | 350 | 300 | 225 | 200 |
| Max Water Absorption (%) after 24h immersion | 10 | 25 | 15 | 25 |
| Resistance to Boiling Water | No delamination | No delamination | Not specified | Not specified |
IS 3478: Methods of Test and Requirements for High-Density Wood Particle Boards
| Property | Grade A (Type 1) | Grade B (Type 1) | Grade A (Type 2) | Grade B (Type 2) | Unit |
|---|---|---|---|---|---|
| Density | 1.2 | ≥ 0.9 | 1.2 | ≥ 0.9 | g/cm³ |
| Moisture Content | 3 to 7 | 5 to 16 | 5 to 10 | 5 to 16 | % |
| Modulus of Rupture (Average/Min) | 45.0 / 38.0 | 40.0 / 34.0 | 30.0 / 25.0 | 25.0 / 21.0 | N/mm² |
| Modulus of Elasticity (Average/Min) | 4500 / 4050 | 4000 / 3600 | 3000 / 2700 | 2500 / 2250 | N/mm² |
| Minimum Tensile Strength | 35.0 | 30.0 | 22.5 | 20.0 | N/mm² |
| Water Absorption (24h Immersion) | ≤ 10 | ≤ 25 | ≤ 15 | ≤ 25 | % |
| Resistance to Boiling Water (3h) | No delamination | No delamination | Not specified | Not specified | - |
| Property | IS 2380 Part No. | Year |
|---|---|---|
| Density & Moisture Content | Part 3 | 1977* |
| Modulus of Rupture | Part 4 | 1977* |
| Modulus of Elasticity | Part 4 | 1977* |
| Tensile Strength | Part 5 | 1977* |
| Water Absorption | Part 16 |
Marking (Clause 10.1):
Each particle board edge must be legibly marked with:
| Type | Grade | Density (g/cm³) | Moisture Content (%) | Modulus of Rupture (N/mm²) | Modulus of Elasticity (N/mm²) | Min Tensile Strength (N/mm²) | Water Absorption (%) | Boiling Water Resistance |
|---|---|---|---|---|---|---|---|---|
| Type 1 | Grade A | 1.2 | 3 to 7 | Avg: 45.0, Min: 38.0 | Avg: 4500, Min: 4050 | 35.0 | 10 | No delamination |
| Type 1 | Grade B | ≥ 0.9 | 5 to 16 | Avg: 40.0, Min: 34.0 | Avg: 4000, Min: 3600 | 30.0 | 25 | No delamination |
| Type 2 | Grade A | 1.2 | 5 to 10 | Avg: 30.0, Min: 25.0 | Avg: 3000, Min: 2700 | 22.5 | 15 | Not specified |
| Type 2 | Grade B | ≥ 0.9 | 5 to 16 | Avg: 25.0, Min: 21.0 | Avg: 2500, Min: 2250 | 20.0 | 25 |
Tests per IS 2380 (Parts 3,4,5,16)
| Population Size (N) | Sample Size (
IS 3478 - Clause 8.4: Criteria for Conformity
| Type | Grade | Density (g/cm³) | Moisture Content (%) | Modulus of Rupture (N/mm²) | Modulus of Elasticity (N/mm²) | Min Tensile Strength (N/mm²) | Water Absorption (%) | Resistance to Boiling Water (3h) |
|---|---|---|---|---|---|---|---|---|
| Type 1 | Grade A | 1.2 | 3 to 7 | Avg 45.0, Min 38.0 | Avg 4500, Min 4050 | 35.0 | Max 10 | No delamination |
| Type 1 | Grade B | ≥0.9 | 5 to 16 | Avg 40.0, Min 34.0 | Avg 4000, Min 3600 | 30.0 | Max 25 | No delamination |
| Type 2 | Grade A | 1.2 | 5 to 10 | Avg 30.0, Min 25.0 | Avg 3000, Min 2700 | 22.5 | Max 15 | Not specified |
| Type 2 | Grade B | ≥0.9 | 5 to 16 | Avg 25.0, Min 21.0 | Avg 2500, Min 2250 | 20.0 | Max 25 | Not specified |
Frequently Asked
IS 3478 covers High Density Wood Particle Boards classified into two types with grades A and B, distinguished by density, mechanical properties, and moisture content.
| Type | Grade | Density (g/cm³) | Moisture Content (%) | Modulus of Rupture (N/mm²) | Modulus of Elasticity (N/mm²) | Min Tensile Strength (N/mm²) | Water Absorption % (24h) | Boiling Water Resistance |
|---|---|---|---|---|---|---|---|---|
| Type 1 | A | 1.2 | 3 to 7 | Avg: 45.0, Min: 38.0 | Avg: 4500, Min: 4050 | 35.0 | Max 10 | No delamination |
| B | ≥ 0.9 | 5 to 16 | Avg: 40.0, Min: 34.0 | Avg: 4000, Min: 3600 | 30.0 | Max 25 | No delamination | |
| Type 2 | A | 1.2 | 5 to 10 | Avg: 30.0, Min: 25.0 | Avg: 3000, Min: 2700 | 22.5 | Max 15 | Not specified |
| B | ≥ 0.9 | 5 to 16 | Avg: 25.0, Min: 21.0 | Avg: 2500, Min: 2250 | 20.0 | Max 25 | Not specified |
This classification helps select boards based on strength, durability, and moisture resistance requirements.
Recommended Adhesives and Sizing Materials for High Density Particle Boards (IS 3478):
Adhesives (Clause 4.2):
Sizing Material (Clause 4.3):
Manufacturing Note (Clause 5.1):
This combination ensures durability, moisture resistance, and structural integrity of high-density particle boards.
IS 3478: Physical & Mechanical Property Requirements for High Density Wood Particle Boards
| Property | Grade A (Type 1) | Grade B (Type 1) | Grade A (Type 2) | Grade B (Type 2) | Unit | Test Method (IS 2380 Part) |
|---|---|---|---|---|---|---|
| Density | 1.2 | ≥ 0.9 | 1.2 | ≥ 0.9 | g/cm³ | 3 (1977) |
| Moisture Content | 3–7 | 5–16 | 5–10 | 5–16 | % | 3 (1977) |
| Modulus of Rupture (MOR) | Avg: 45; Min: 38 | Avg: 40; Min: 34 | Avg: 30; Min: 25 | Avg: 25; Min: 21 | N/mm² | 3 (1977) |
| Modulus of Elasticity (MOE) | Avg: 4500; Min: 4050 | Avg: 4000; Min: 3600 | Avg: 3000; Min: 2700 | Avg: 2500; Min: 2250 | N/mm² | 4 (1977) |
| Minimum Tensile Strength | 35 | 30 | 22.5 | 20 | N/mm² | 5 (1977) |
| Water Absorption (24h) | Max 10 | Max 25 | Max 15 | Max 25 | % | 16 (1977) |
| Resistance to Boiling Water (3h) | No delamination | No delamination | Not specified | Not specified | - | Clause 9.3 |
Tolerance on individual specimens:
Sampling and Testing Procedure as per IS 3478 (Clause 7.2 & related):
Sampling:
| Lot Size (N) | Sample Size (n) |
|---|---|
| Up to 50 | 2 |
| 51 to 100 | 3 |
| 101 to 200 | 4 |
| 201 to 300 | 5 |
| 301 to 500 | 7 |
| 501 and above | 10 |
Testing:
Acceptance Criteria:
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This ensures statistically valid, random sampling and reliable quality control for wood particle boards.
According to IS 3478, the marking requirements for high-density wood particle boards are specified in Clause 10.1:
This ensures traceability and identification of the product quality.
| Marking Detail | Description |
|---|---|
| Manufacturer Name/Trade-mark | Identifies the producer or brand |
| Type and Grade | Specifies the particle board classification |
This marking helps in quality control and compliance verification during use or inspection.
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