IS 2895:1990 specifies the requirements for wooden handles used with rasps (IS 3587), engineers' files (IS 1931 Part 2), and engineers' scrapers (IS 6861). It defines dimensions, tolerances, materials, workmanship, and marking to ensure durability, safety, and ergonomic use. This standard is essential for manufacturers, quality controllers, and engineers involved in tool production and maintenance to ensure compatibility and quality of wooden handles for these hand tools.
Overview
IS 2895:1990 specifies the requirements for wooden handles used with rasps (IS 3587), engineers' files (IS 1931 Part 2), and engineers' scrapers (IS 6861). It defines dimensions, tolerances, materials, workmanship, and marking to ensure durability, safety, and ergonomic use. This standard is essential for manufacturers, quality controllers, and engineers involved in tool production and maintenance to ensure compatibility and quality of wooden handles for these hand tools.
Audience
Contents
Structure
IS 2895 Scope Summary: Wooden Handles for Rasps, Engineers' Files, and Scrapers
| Dimension | Description | Sizes (mm) | Tolerance |
|---|---|---|---|
| L | Length | 90 to 150 | ±3 |
| A, A1 | Width | 32 to 38 | ±2 |
| B | Thickness 1 | 16 to 22 | ±2 |
| C, C1 | Thickness 2 | 20 to 30 | ±2 |
| D | Slot depth | 3 to 10 | +0/-1 |
| E | Slot width | 15 to 25 | ±2 |
| F | Slot length | 16 to 20 | +2/-0 |
| G | Handle grip width | 22 to 35 | ±2 |
| H | Handle grip height | 38 to 55 | +2/-0 |
flowchart LR
A[Handle Length (L)] --> B[Width (A, A1)]
B --> C[Thickness (B, C, C1)]
C --> D[Slot Dimensions (D, E, F)]
D --> E[Grip Dimensions (G, H)]
This standard ensures ergonomic, durable, and standardized wooden handles for precise tool fitting.
IS 2895 Key References & Specifications
| Dimension | Sizes (mm) for Rasps/Files/Scrapers | Tolerance (mm) |
|---|---|---|
| L | 90 to 150 | ±3 |
| A, A1 | 32 to 38 | ±2 |
| B | 16 to 22 | ±2 |
| C, C1 | 20 to 30 | ±2 |
| D | 3 to 10 | +0 / -1 |
| E | 15 to 25 | ±2 |
| F | 16 to 20 | +2 / -0 |
| G | 22 to 35 | ±2 |
| H | 38 to 55 | +2 / -0 |
Marking Requirements (Clause 8.1):
Each handle must be legibly marked with:
Relevant Indian Standards (Clause 2.1):
Typical Handle Sketch:
Refer to Fig. 1 in IS 2895 for shape and dimension references.
flowchart TD
A[IS 2895] --> B[Handles Dimensions (Table 1)]
A --> C[Marking Requirements (Clause 8.1)]
A --> D[Related IS Codes]
D --> D1[IS 620:1985 Wooden
IS 2895 - Definitions & Key Specifications
Definitions:
Dimensions & Tolerances (Clause 6.1, Table 1):
| Designation | Sizes of Rasps/Files/Scrapers (mm) | 75-150 | 175-250 | 330-350 | 400 | 450 | Tolerance |
|---|---|---|---|---|---|---|---|
| L | Length | 90 | 115 | 125 | 140 | 150 | ±3 |
| A, A1 | Width | 32 | 32 | 35 | 38 | 38 | ±2 |
| B | Thickness | 16 | 16 | 20 | 22 | 22 | ±2 |
| C, C1 | Other width dimensions | 20 | 20 | 25 | 28 | 30 | ±2 |
| D | Depth | 3 | 6 | 10 | 10 | 10 | +0/-1 |
| E | Handle grip width | 15 | 16 | 20 | 22 | 25 | ±2 |
| F | Handle grip thickness | 16 | 16 | 18 | 20 | 20 | +2/-0 |
| G | Other handle dimension | 22 | 22 | 25 | 30 | 35 | ±2 |
| H | Handle length/height | 38 | 38 | 43 | 50 | 55 | +2/-0 |
Marking (Clause 8.1):
IS 2895 - Materials: Wooden Handles for Rasps, Engineers' Files & Scrapers
| Designation | Size Range (mm) | 75-150 | 175-250 | 330-350 | 400 | 450 | Tolerance |
|---|---|---|---|---|---|---|---|
| L (Length) | 90 | 115 | 125 | 140 | 150 | ±3 | |
| A, A1 | Width | 32 | 32 | 35 | 38 | 38 | ±2 |
| B | Thickness | 16 | 16 | 20 | 22 | 22 | ±2 |
| C, C1 | Grip width | 20 | 20 | 25 | 28 | 30 | ±2 |
| D | Slot depth | 3-10 | (varies) | +0/-1 | |||
| E | Handle thickness | 15-25 | ±2 | ||||
| F | Handle width | 16-20 | +2/-0 | ||||
| G | End width | 22-35 | ±2 | ||||
| H | End length | 38-55 | +2/-0 |
flowchart LR
A[Wood Quality: IS 620:1985] --> B[Handle Dimensions: Table 1]
IS 2895 - Design & Construction of Wooden Handles for Rasps, Engineers' Files, and Scrapers
| Dimension | Sizes of Rasps/Files/Scrapers (mm) | Tolerance (mm) |
|---|---|---|
| L (Length) | 75-150: 90, 175-250: 115, 330-350: 125, 400: 140, 450: 150 | ±3 |
| A, A1 (Width) | 32 to 38 | ±2 |
| B (Thickness) | 16 to 22 | ±2 |
| C, C1 (Grip circumference) | 20 to 30 | ±2 |
| D (Slot depth) | 3 to 10 | +0 / -1 |
| E (Slot width) | 15 to 25 | ±2 |
| F (Slot length) | 16 to 20 | +2 / 0 |
| G (Handle diameter) | 22 to 35 | ±2 |
| H (Handle length) | 38 to 55 | +2 / 0 |
flowchart LR
L[Length (L)] -->|Defines| Handle
A[Width (A, A1)] -->|Defines| Handle
B[Thickness (B)] -->|Defines| Handle
C[Grip circumference (C, C1)] -->|Defines| Handle
D[Slot depth (D)] -->|Holds| Tool tang
E[Slot width (E)] -->|Holds| Tool tang
F[Slot length (F)] -->|Holds| Tool tang
G[Handle diameter (G)] -->|Grip size| Handle
H[Handle length (H)]
IS 2895 - Dimensions and Tolerances for Wooden Handles (Clause 6.1 & Table 1)
Handles for rasps, engineers' files, and scrapers must conform to these dimensions (in mm) with specified tolerances:
| Dimension | Size Range (mm) | 75-150 | 175-250 | 330-350 | 400 | 450 | Tolerance (mm) |
|---|---|---|---|---|---|---|---|
| L (Length) | - | 90 | 115 | 125 | 140 | 150 | ±3 |
| A, A1 (Width) | - | 32 | 32 | 35 | 38 | 38 | ±2 |
| B (Thickness) | - | 16 | 16 | 20 | 22 | 22 | ±2 |
| C, C1 (Grip width) | - | 20 | 20 | 25 | 28 | 30 | ±2 |
| D (Ferrule depth) | - | 3 | 6 | 10 | 10 | 10 | +0 / -1 |
| E (Ferrule length) | - | 15 | 16 | 20 | 22 | 25 | ±2 |
| F (Ferrule diameter) | - | 16 | 16 | 18 | 20 | 20 | +2 / -0 |
| G (Handle circumference) | - | 22 | 22 | 25 | 30 | 35 | ±2 |
| H (Handle length) | - | 38 | 38 | 43 | 50 | 55 | +2 / -0 |
Additional Notes:
graph LR
A[Handle Dimensions] -->|Length L| B[L]
A -->|Width A, A1| C[A, A1]
A -->|Thickness B| D[B]
A -->|Grip Width C, C1| E[C, C1]
IS 2895 - Other Requirements Summary
Handles Dimensions & Tolerances:
Refer to Table 1 of IS 2895 for exact dimensions and permissible tolerances of wooden tool handles.
Referenced Indian Standards (Clause 2.1):
These are essential adjuncts for comprehensive compliance:
Definitions:
Use definitions from IS 707:1976 and IS 620:1985 for clarity on timber and handle terms.
| Parameter | Dimension (mm) | Tolerance (± mm) |
|---|---|---|
| Handle Length | 250 - 350 | 5 |
| Handle Diameter | 25 - 40 | 2 |
| Handle Head Width | 30 - 50 | 3 |
(Note: Refer to IS 2895 Table 1 for exact values per tool type)
flowchart TD
A[IS 2895: Wooden Tool Handles] --> B[Table 1: Dimensions & Tolerances]
A --> C[Clause 2.1: Referenced IS Standards]
C --> D[IS 620:1985 - General Handle Specs]
C --> E[IS 707:1976 - Timber Glossary]
C --> F[IS 1931:1972 - Engineers Files]
C --> G[IS 6861:1973 - Engineers Scrapers]
A --> H[Clause 3.1: Definitions from IS 707 & IS 620]
For detailed design and manufacturing, always consult the full IS 2895 and related standards.
IS 2895 - Clause 8.1: Marking Requirements
| Designation | Sizes (mm) | 75-150 | 175-250 | 330-350 | 400 | 450 | Tolerance |
|---|---|---|---|---|---|---|---|
| L | Length | 90 | 115 | 125 | 140 | 150 | ±3 |
| A, A1 | Width | 32 | 32 | 35 | 38 | 38 | ±2 |
| B | Thickness | 16 | 16 | 20 | 22 | 22 | ±2 |
| C, C1 | Other dim. | 20 | 20 | 25 | 28 | 30 | ±2 |
| D | Slot depth | 3-10 | +0/-1 | ||||
| E | Handle grip | 15-25 | ±2 | ||||
| F | 16-20 | +2/-0 | |||||
| G | 22-35 | ±2 | |||||
| H | 38-55 | +2/-0 |
flowchart LR
A[Handle] --> B[Mark Source of Manufacture]
A --> C[Mark Year of Manufacture]
A --> D[Mark Size of Tool]
B & C & D --> E[
Frequently Asked
Timber Types for Wooden Handles as per IS 2895 referencing IS 620:1985
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Summary: Use Class V hardwoods like Ash or Hickory, well-seasoned and defect-free, for durable wooden handles per IS 2895.
According to IS 2895: Wooden Handles for Rasps, Engineers' Files, and Engineers' Scrapers, the dimensional tolerances for handles based on the size of the rasp/file/scraper are as follows (all dimensions in mm):
| Dimension | Sizes (mm) | Dimensional Value | Tolerance |
|---|---|---|---|
| L (Length) | 75-150 | 90 | ±3 |
| 175-250 | 115 | ±3 | |
| 330-350 | 125 | ±3 | |
| 400 | 140 | ±3 | |
| 450 | 150 | ±3 | |
| A, A1 (Width) | 75-250 | 32 | ±2 |
| 330-350 | 35 | ±2 | |
| 400-450 | 38 | ±2 | |
| B (Thickness) | 75-250 | 16 | ±2 |
| 330-350 | 20 | ±2 | |
| 400-450 | 22 | ±2 | |
| C, C1 (Other width) | 75-250 | 20 | ±2 |
| 330-350 | 25 | ±2 | |
| 400-450 | 28-30 | ±2 | |
| D (Hole diameter) | 75-150 | 3 | +0/-1 |
| 175-450 | 6-10 | +0/-1 | |
| E (Neck length) | 75-150 | 15 | ±2 |
| 175-450 | 16-25 | ±2 | |
| F (Neck width) | 75-150 | 16 | +2/-0 |
| 175-450 | 16-20 | +2/-0 | |
| G (Handle width) | 75-150 | 22 | ±2 |
| 175-450 | 22-35 | ±2 | |
| H (Handle length) | 75-150 | 38 | +2/-0 |
| 175-450 | 38-55 | +2/-0 |
Key points:
According to IS 2895, ferrules must be:
This ensures durability and proper assembly of tool handles as per IS 2895.
To improve the durability of wooden handles as per IS 2895, the following treatments are recommended:
| Treatment Aspect | Specification |
|---|---|
| Moisture Content | ≤ 15% (well-seasoned timber) |
| Grain Inclination | ≤ 1 in 15 |
| Defects | No pith, sapwood, rot, splits, etc. |
| Oil Treatment | Dip in raw linseed oil post-manufacture |
This combination ensures handles resist moisture variation and mechanical stresses, extending service life.
According to IS 2895 Clause 8.1, each wooden handle for rasps, engineers' files, and scrapers must be:
This marking ensures traceability and proper matching of handles to tools.
| Marking Element | Purpose |
|---|---|
| Manufacturer's name/code | Identify source of manufacture |
| Year of manufacture | Production traceability |
| Tool size indication | Correct handle-tool matching |
This practice supports quality control and compliance with IS standards.
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This traceability system helps in quality assurance and product identification.
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