IS 22981977AI Search Enabled✦ AI Generated

Specification for Single Barrel Stirrup Pump for Fire Fighting Purposes

IS 2298:1977 specifies the requirements for single barrel stirrup pumps designed for fire fighting purposes. This standard covers the materials, construction, dimensions, performance, and marking of these manually operated continuous flow pumps, ensuring reliable and effective fire suppression. It is intended for manufacturers, quality inspectors, and fire safety engineers involved in the design, production, and evaluation of portable fire fighting equipment.

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1977Edition
Fire FightingCategory
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What This Standard Covers

IS 2298:1977 specifies the requirements for single barrel stirrup pumps designed for fire fighting purposes. This standard covers the materials, construction, dimensions, performance, and marking of these manually operated continuous flow pumps, ensuring reliable and effective fire suppression. It is intended for manufacturers, quality inspectors, and fire safety engineers involved in the design, production, and evaluation of portable fire fighting equipment.

Who Uses This Standard

  • Fire safety engineers
  • Pump manufacturers
  • Quality control inspectors
  • Fire brigade equipment specialists
  • Procurement officers in fire safety
  • Maintenance technicians
  • Civil engineers involved in fire protection systems

Key Topics Covered

Material specifications for pump components
Design and construction requirements
Dimensions and tolerances of parts
Performance criteria including flow rate and spray characteristics
Marking and identification of pumps
Workmanship and finishing standards
Protective coatings and paint requirements
Handle and stirrup design
Nozzle specifications and operation
Hose length and bore size
Rubber protective sheath for barrel
Mass and weight limitations

Table of Contents

1Scope

IS 2298: Scope & Key Specifications

Scope (Clause 2.0 & 3.1)

  • Covers materials and construction of pump components.
  • Materials must conform to specified Indian Standards (IS).

Materials of Construction (Clause 3.1, Table 1)

ComponentMaterialIS Standard Reference
BarrelBrassIS: 407 (Alloy No. 2)
Plunger RodBrassIS: 407 (Alloy No. 2)
Stirrup SupportMild SteelIS: 1977 (Grade ST 32-0)
StrainerBrass SheetIS: 410 (CUZN 40)
PlungerBronze / BrassIS: 318 (Grade 2) / IS: 292
Valve HousingBrass / BronzeIS: 292 / IS: 318
ValveBronze / BrassIS: 318 / IS: 292
HoseRubber BraidedIS: 913
Gland NutCopper Alloy/BrassIS: 318 / IS: 292
SleeveCopper Alloy/BrassIS: 318 / IS: 292
NozzleCopper Alloy/Brass/AluminiumIS: 318 / IS: 292 / IS: 617
HandleTimberIS: 620
Protective SheetRubberIS: 638

Key Specification (Clause 4.12)

  • Total mass of pump ≤ 5 kg

Summary

  • Use materials strictly as per IS references.
  • Ensure component quality and weight limits.
  • Refer to IS 2298 for detailed performance requirements.
flowchart TD
    A[Pump Components] --> B[Barrel (Brass - IS 407)]
    A --> C[Plunger Rod (Brass - IS 407)]
    A --> D[Stirrup Support (Mild Steel - IS 1977)]
    A --> E[Valve & Housing (Brass/Bronze - IS 292/318)]
    A --> F[Hose (Rubber Braided
2Definitions

IS 2298 - Definitions & Materials Specifications

Clause 2.0: Definitions

  • Defines terms used in the standard for uniform understanding.

Clause 3.1: Materials of Construction (Table 1)

ComponentMaterialIndian Standard (IS) Reference
BarrelBrassIS: Alloy No. 2 of IS: 407-1966
Plunger rodBrassIS: Alloy No. 2 of IS: 407-1966
Stirrup supportMild steelGrade ST 32-0 of IS: 1977-1969
StrainerBrass sheetCUZN 40 of IS: 410-1973
PlungerBronze (Sand casting)Grade 2 of IS: 318-1962
Brass (Die casting)Grade 3 of IS: 292-1961
Valve housingBrass/BronzeIS: 292-1961 / IS: 318-1962
ValveBronze/BrassIS: 318-1962 / IS: 292-1961
HoseRubber braidedIS: 913-1968
Gland nutCopper alloy/BrassIS: 318-1962 / IS: 292-1961
SleeveCopper alloy/BrassIS: 318-1962 / IS: 292-1961
NozzleCopper alloy/Brass/Al.IS: 318-1962 / IS: 292-1961 / IS: 617-1975
HandleTimberIS: 620-1965
Protective sheetRubberIS: 638-1965

Key Notes:

  • Materials conform to relevant IS standards ensuring quality and compatibility.
  • Brass and bronze alloys are predominant for corrosion resistance.
  • Mild steel used for structural support components.
  • Rubber hoses and protective sheets ensure flexibility and protection.

graph TD
  A[Pump Components] --> B[Barrel - Brass (IS:407)]
  A --> C[Plunger Rod -
3Materials

IS 2298 - Materials for Components (Clause 3.1)

ComponentMaterialIndian Standard (IS) Reference
BarrelBrass (Alloy No. 2)IS: 407-1966
Plunger rodBrass (Alloy No. 2)IS: 407-1966
Stirrup supportMild steel (Grade ST 32-0)IS: 1977-1969
StrainerBrass sheet (CUZN 40)IS: 410-1973
PlungerBronze (Sand casting grade 2) / Brass (Die casting grade 3, Hot forgings grade 1)IS: 318-1962 / IS: 292-1961 / IS: 291-1964
Valve housingBrass / BronzeIS: 292-1961 / IS: 318-1962
ValveBronze / BrassIS: 318-1962 / IS: 292-1961
HoseRubber braidedIS: 913-1968
Gland nutCopper alloy / BrassIS: 318-1962 / IS: 292-1961
SleeveCopper alloy / BrassIS: 318-1962 / IS: 292-1961
NozzleCopper alloy / Brass / Aluminium alloyIS: 318-1962 / IS: 292-1961 / IS: 617-1975
HandleTimberIS: 620-1965
Protective sheetRubberIS: 638-1965

Notes:

  • Brass Alloy No. 2 (IS 407) is commonly used for corrosion resistance and machinability.
  • Mild steel Grade ST 32-0 (IS 1977) for structural strength.
  • Bronze grades (IS 318) provide good wear resistance for moving parts.
  • Rubber hoses and protective sheets conform to IS 913 and IS 638 respectively for flexibility and durability.

This table ensures material compliance for durability, strength, and performance of pump components as per IS 2298.

4Components and Construction

IS 2298 - Components and Construction: Key Specifications

Materials of Construction (Clause 3.1, Table 1)

ComponentMaterialIS Standard Reference
BarrelBrass (Alloy No. 2)IS: 407-1966
Plunger rodBrass (Alloy No. 2)IS: 407-1966
Stirrup supportMild Steel (Grade ST 32-0)IS: 1977-1969
StrainerBrass sheet (CUZN 40)IS: 410-1973
PlungerBronze (Sand casting grade 2) / Brass (Die casting grade 3, Hot forgings grade 1)IS: 318-1962 / IS: 292-1961 / IS: 291-1964
Valve/housingBrass / BronzeIS: 292-1961 / IS: 318-1962
ValveBronze / BrassIS: 318-1962 / IS: 292-1961
HoseRubber braidedIS: 913-1968
Gland nutCopper alloy / BrassIS: 318-1962 / IS: 292-1961
SleeveCopper alloy / BrassIS: 318-1962 / IS: 292-1961
NozzleCopper alloy / Brass / Aluminium alloy (A-6-M)IS: 318-1962 / IS: 292-1961 / IS: 617-1975
HandleTimberIS: 620-1965
Protective sheetRubberIS: 638-1965

Notes:

  • Materials are selected for durability, corrosion resistance, and mechanical properties suitable for firefighting pumps.
  • Refer to the specific IS standards for detailed mechanical and chemical properties.

Summary Diagram of Components and Materials

graph TD
    Barrel -->|Brass| IS407
    PlungerRod -->|Brass| IS407
    StirrupSupport -->|Mild Steel| IS1977
    Strainer -->|Brass Sheet| IS410
5Performance Requirements

IS 2298: Performance Requirements Summary

Key Performance Clause:

  • Clause 4.12: Total Mass
    • The total mass of the pump shall not exceed 5 kg.

Materials of Construction (Clause 3.1, Table 1):

ComponentMaterialIS Standard Reference
BarrelBrass (Alloy No. 2)IS 407-1966
Plunger rodBrass (Alloy No. 2)IS 407-1966
Stirrup supportMild Steel (Grade ST 32-0)IS 1977-1969
StrainerBrass sheet (CUZN 40)IS 410-1973
PlungerBronze (Sand casting grade 2) / Brass (Die casting grade 3)IS 318-1962 / IS 292-1961
Valve/housingBrass / BronzeIS 292-1961 / IS 318-1962
ValveBronze / BrassIS 318-1962 / IS 292-1961
HoseRubber braidedIS 913-1968
Gland nutCopper alloy / BrassIS 318-1962 / IS 292-1961
SleeveCopper alloy / BrassIS 318-1962 / IS 292-1961
NozzleCopper alloy / Brass / Aluminium alloyIS 318-1962 / IS 292-1961 / IS 617-1975
HandleTimberIS 620-1965
Protective sheetRubberIS 638-1965

Notes:

  • Materials must conform strictly to the Indian Standards mentioned.
  • The total mass limit (≤ 5 kg) ensures portability and ease of use.
  • Performance requirements focus on material quality and mass constraints for durability and standardization.

flowchart TD
    A[Pump Components] --> B[Barrel - Brass (IS 407)]
    A --> C[Plunger Rod - Brass (IS 407)]
    A --> D[Stirrup Support - Mild Steel (IS
6Workmanship and Finish

IS 2298: Workmanship and Finish - Key Points

Clause 6: Workmanship and Finish

  • 6.1: All pump parts must exhibit good workmanship and finish ensuring durability and performance.
  • No explicit formula is provided; emphasis is on quality of manufacturing and surface finish.

Material Specifications (Clause 3.1, Table 1)

ComponentMaterialIS Standard Reference
BarrelBrass (Alloy No. 2)IS: 407-1966
Plunger rodBrass (Alloy No. 2)IS: 407-1966
Stirrup supportMild Steel (Grade ST 32-0)IS: 1977-1969
StrainerBrass sheet (CUZN 40)IS: 410-1973
PlungerBronze (Sand casting grade 2) / Brass (Die casting grade 3)IS: 318-1962 / IS: 292-1961
Valve/housingBrass / BronzeIS: 292-1961 / IS: 318-1962
ValveBronze / BrassIS: 318-1962 / IS: 292-1961
HoseRubber braidedIS: 913-1968
Gland nutCopper alloy / BrassIS: 318-1962 / IS: 292-1961
SleeveCopper alloy / BrassIS: 318-1962 / IS: 292-1961
NozzleCopper alloy / Brass / Aluminium alloyIS: 318-1962 / IS: 292-1961 / IS: 617-1975
HandleTimberIS: 620-1965
Protective sheetRubberIS: 638-1965

Summary

  • Good workmanship involves proper machining, finishing, and assembly as per the materials specified.
  • Use IS standards for material quality and manufacturing processes.
  • No direct formulas; focus on adherence to material specs and quality control.
flowchart TD
    A[Pump Components] --> B[Material Selection per IS
7Marking

IS 2298 - Marking Requirements for Pumps

Key Specifications (Clause 7.1):

Each pump shall be clearly and indelibly marked with:

  • Manufacturer's name or trade-mark
  • Year of manufacture

Additional Marking (Clause 7.1.1):

  • Pumps may also carry the ISI Certification Mark.
  • The ISI Mark assures compliance with the Indian Standard under ISI's inspection and quality control system.

Important Notes:

  • Use of ISI Mark is regulated by the Indian Standards Institution (Certification Marks) Act.
  • ISI Marked products undergo continuous conformity checks.
  • Details for ISI certification licensing are available from the Indian Standards Institution.

Summary Table for Marking:

Marking ItemRequirement
Manufacturer's name/trade-markMandatory, indelible marking
Year of manufactureMandatory, indelible marking
ISI Certification MarkOptional, subject to licensing

No formulas or tables are specified for marking in IS 2298; marking is primarily about clear identification and certification compliance.

8Dimensions and Mass

IS 2298: Key Specifications on Dimensions and Mass

Total Mass (Clauses 2.8 & 4.12)

  • Maximum total mass: 5 kg (Complete pump with all mountings, excluding liquid, delivery hose, cut-off device, lance, and nozzle).
  • Mass includes all mountings but excludes discharge line and liquid content.

Materials of Construction (Clause 3.1, Table 1)

ComponentMaterialIS Standard Reference
BarrelBrass (Alloy No. 2)IS: 407-1966
Plunger rodBrass (Alloy No. 2)IS: 407-1966
Stirrup supportMild Steel (ST 32-0)IS: 1977-1969
StrainerBrass sheet (CUZN 40)IS: 410-1973
PlungerBronze (Sand casting grade 2) / Brass (Die casting grade 3)IS: 318-1962 / IS: 292-1961
Valve/HousingBrass / BronzeIS: 292-1961 / IS: 318-1962
ValveBronze / BrassIS: 318-1962 / IS: 292-1961
HoseRubber braidedIS: 913-1968
Gland nutCopper alloy / BrassIS: 318-1962 / IS: 292-1961
SleeveCopper alloy / BrassIS: 318-1962 / IS: 292-1961
NozzleCopper alloy / Brass / Aluminium alloy (A-6-M)IS: 318-1962 / IS: 292-1961 / IS: 617-1975
HandleTimberIS: 620-1965
Protective sheetRubberIS: 638-1965

Summary:

  • The pump's total mass ≤ 5 kg (excluding liquid and discharge hose).
  • Components use standardized materials ensuring durability and compatibility per IS codes.
  • Refer to Table 1 (Clause 3.1) for detailed material specifications.

Popular Questions About IS 2298

?What materials are specified for the barrel and plunger components?

According to IS 2298:

  • Barrel: Made of Brass, specifically IS Alloy No. 2 of IS:407-1966.
  • Plunger: Can be made of either:
    • Bronze, Sand casting grade 2 of IS:318-1962, or
    • Brass, Die casting grade 3 of IS:292-1961 or Hot forgings grade 1 of IS:291-1964.

Additional notes:

  • The plunger is machined for a smooth fit inside the barrel.
  • The plunger rod is also brass (IS Alloy No. 2 of IS:407-1966) with a minimum diameter of 16 mm after machining.

Summary Table:

ComponentMaterialIS Standard
BarrelBrass (Alloy No. 2)IS:407-1966
PlungerBronze (Sand casting grade 2) or Brass (Die casting grade 3 / Hot forging grade 1)IS:318-1962 / IS:292-1961 / IS:291-1964

This ensures durability, corrosion resistance, and smooth operation of the plunger within the barrel.

?What are the performance requirements for water jet distance and spray?

IS 2298: Performance Requirements for Water Jet Distance and Spray

  • Jet Operation:

    • Pump speed: ≤ 45 cycles/min.
    • Nozzle height: 1.5 m above ground.
    • Plain water jet must hit the ground at a horizontal distance ≥ 7 m from nozzle tip.
  • Spray Operation:

    • Spray must simulate a moderate fineness (light gentle rain).
    • When nozzle axis and spray width are approximately horizontal:
      • Spray width at 3 m distance ≥ 60 cm.
      • Spray width at maximum throw ≥ 90 cm.
    • Spray distribution must be uniform.
  • Nozzle Details (Clause 4.6):

    • Bore diameter: 3 mm.
    • Dual-purpose nozzle for quick switch between jet and spray.
    • Jet and spray exit direction is the same for ease of aiming.

These requirements ensure effective firefighting coverage with the stirrup pump.

Loading diagram...
?How should the handle and stirrup be designed for effective operation?

According to IS 2298:

Stirrup Design (Clause 4.7)

  • Made of mild steel flats or rod.
  • Must have a convenient foot rest for easy operation.
  • Properly fitted to the hose attachment.
  • Ensure proper alignment of pump barrel and stirrup for balance in service.

Handle Design (Clause 4.8)

  • D-shaped handle.
  • Inside grip length: ≥ 200 mm.
  • Handle grip diameter: 25 mm.
  • Provides comfortable and firm grip for pump operation.

Summary

  • Stirrup provides stable foot support and aligns with the pump for balanced operation.
  • Handle shape and size ensure ergonomic grip, improving pump efficiency and operator comfort.
Loading diagram...

This design ensures ease of use, balance, and efficient water discharge.

?What marking information is mandatory on the pump?

According to IS 2298, Clause 7.1, each pump must be clearly and indelibly marked with:

  • Manufacturer's name or trade-mark
  • Year of manufacture

Additionally, per Clause 7.1.1, the pump may also be marked with the ISI Certification mark, which indicates compliance with Indian Standards and quality control under ISI supervision.

Summary of Mandatory Marking on Pumps (IS 2298):

Marking ItemRequirement
Manufacturer's name/trade-markMandatory
Year of manufactureMandatory
ISI Certification markOptional (if licensed)

This ensures traceability and quality assurance for pumps in compliance with the standard.

?What protective coatings are required for ferrous metal parts?

According to IS 2298, the protective coatings for ferrous metal parts are:

  • Primer treatment: All ferrous metal parts exposed to the atmosphere must be primed.
  • Painting: After priming, parts should be painted fire red (Colour No. 536 of IS 5-1961).
  • Paint specification: The paint must conform to IS 2932-1964.

Additional protection includes:

  • Rubber sheath: The pump barrel (often ferrous) must be covered with a 5 mm thick rubber sheath (Clause 4.10), providing extra corrosion resistance.

Summary:

Protection StepRequirementReference
Primer treatmentMandatory for ferrous partsClause 6.2
Paint colorFire red (IS 5-1961, Colour No. 536)Clause 6.2
Paint standardIS 2932-1964Clause 6.2
Rubber sheath on barrel5 mm thicknessClause 4.10

This ensures durability and corrosion resistance of ferrous components in pumps.

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