preformed fillers for expansion joints in concrete pavement and structures (non-extruding and resilient type): Part 1 Bitumen impregnated fibre - Specification

IS 1838 Part 1 - Scope & Key Specifications

Scope

• Covers preformed fillers for expansion joints in concrete pavements and structures.
• Fillers are non-extruding and resilient.
• Purchaser has the option to select requirements as per Clause 4.1.

Key Dimensions & Tolerances (Clause 4.2)

Physical Requirements of Bitumen Impregnated Fibre Fillers (Table 1)

Rounding Off (Clause 0.6)

• Final test values rounded per IS 2-1960.
• Retain same significant figures as specified values.

Summary Diagram: Expansion Joint Filler Properties

flowchart LR
    A[Preformed Filler] --> B[Physical Properties]
    B --> C[Recovery ≥ 70%]
    B --> D[Compression Load 0.7-5.

IS 1838 Part 1: Materials - Key Specifications & Tables

1. Dimensions & Tolerances (Clause 4.2)

2. Physical Requirements of Bitumen Impregnated Fibre Fillers (Table 1, Clause 5.1)

3. Rounding Off (Clause 0.6)

• Final test values should be rounded as per IS: 2-1960, matching significant figures of specified values.

This summary ensures compliance with IS 1838 Part 1 for material quality and testing of preformed fillers in expansion joints.

IS 1838 (Part 1) - 1983: Composition and Manufacture of Bitumen Impregnated Fibre Fillers

Composition:

• Preformed strips of cellular fibre bonded and uniformly saturated with bitumen.
• Bitumen used must comply with revised specifications for paving and industrial bitumen.

Key Physical Requirements (Table 1):

Notes:

• Damaged pieces must be rejected.
• Tests ensure durability and performance in expansion joints.

Summary Diagram:

flowchart TD
    A[Cellular Fibre Strips] --> B[Bonded Strips]
    B --> C[Bitumen Saturation]
    C --> D[Bitumen Impregnated Fibre Filler]
    D --> E[Physical Tests]
    E --> F[Resistance to Handling]
    E --> G[Recovery]
    E --> H[Compression]
    E --> I[Extrusion]
    E --> J[Water Absorption]
    E --> K[Density]
    E --> L[Bitumen Content]
    E --> M[Weathering]
    E --> N[Penetration Test]

This ensures fillers meet durability and mechanical criteria for expansion joints

IS 1838 Part 1 — Dimensions and Tolerances for Preformed Bitumen Fillers

Key Specifications (Clause 4)

• Dimensions (Clause 4.1): Length, width, and thickness are agreed upon between purchaser and manufacturer, measured per IS 10566-1983.
• Material (Clause 3.1): Fillers are preformed strips of cellular fibre, bonded and saturated with bitumen.
• Rounding (Clause 4.1): Final measured values should be rounded as per IS 2-1960, matching the significant figures of specified values.

Summary Table

Notes

• Tolerances ensure uniformity and fit in construction joints.
• Agreement on dimensions allows customization per project needs.
• Rounding rules maintain consistency in reporting test results.

flowchart LR
    A[Preformed Strip] --> B{Measure Dimensions}
    B --> C[Length ±5 mm]
    B --> D[Width ±3 mm]
    B --> E[Thickness ±1.5 mm]
    C & D & E --> F[Check Tolerances]
    F --> G{Accept / Reject}

This concise overview aligns with IS 1838 Part 1 requirements for dimensional control of bitumen fillers.

IS 1838 Part 1: Physical Requirements Summary

1. Physical Properties (Clause 5.1)

• Fillers must meet the physical requirements as per Column 3 of Table 1.
• Testing method: IS 1066-1983.

2. Dimensional Tolerances (Clause 4.2)

3. Rounding Off (Clause 0.6)

• Results should be rounded as per IS 2-1960.
• Retain the same number of significant figures as specified.

Notes:

• The purchaser may select options as per Clause 4.1 to suit specific needs.
• Always refer to Table 1 for detailed physical property values (not provided here).

flowchart TD
    A[Physical Requirements] --> B{Test as per IS 1066-1983}
    B --> C[Check Column 3 of Table 1]
    A --> D[Dimensions]
    D --> E[Length ±5 mm]
    D --> F[Width ±3 mm]
    D --> G[Thickness ±1.5 mm]
    A --> H[Rounding as per IS 2-1960]

For exact physical property values, consult Table 1 in IS 1838 Part 1.

IS 1838 Part 1: Packaging Key Specifications

Packaging Marking (Clause 7.1)

• Must include manufacturer's name/trade-mark, size, and type of filler.

Packaging Requirements (Clause 6.1)

• Packaging must prevent distortion, breakage, or property deterioration during transport.

Dimensions & Tolerances (Clause 4.2)

BIS Certification Marking (Clause 7.2.1)

• Use of Standard Mark governed by BIS Act, 1986.
• License conditions available from BIS.

Physical Requirements of Bitumen Impregnated Fibre Fillers (Table 1)

Summary Diagram: Packaging & Quality Control Flow

flowchart TD
    A[Manufacturing] --> B[Marking: Name, Size, Type]
    B

IS 1838 Part 1: Key Specifications for Marking

Marking Requirements (Clause 7.1 & 7.2)

• Package Marking must include:
  • Manufacturer's name or trade-mark
  • Size of filler
  • Type of filler
• BIS Certification Marking (Clause 7.2):
  • Use of Standard Mark governed by BIS Act, 1986
  • Licence conditions for Standard Mark use available from BIS

Physical Requirements (Table 1)

Dimensional Tolerances (Clause 4.2)

This concise summary covers marking, physical requirements, and dimensional tolerances per IS 1838 Part 1. For detailed test procedures, refer to IS: 10566-1983.

IS 1838 Part 1: Sampling and Testing Key Points

Sampling (Clause 8.1 & 8.2)

• Number of samples: 1 representative sample per lot of 100 m² of material with the same thickness.
• Sampling method: Random selection.
• Sample size: Each sample must have enough material to prepare five test pieces of 100 cm x 100 cm each.

Testing (Clause 8.3)

• All five test pieces undergo dimensional and physical tests.
• Acceptance criteria: Lot accepted if all five test pieces meet requirements; otherwise rejected.

Additional Notes

• Values from tests are rounded as per IS 2:1960.
• Purchaser may select options as per Clause 4.1 to suit specific needs.

Summary Table

flowchart TD
    A[Lot of material] --> B[Select 1 sample per 100 m²]
    B --> C[Prepare 5 test pieces (100x100 cm)]
    C --> D[Conduct dimensional & physical tests]
    D --> E{All 5 pieces pass?}
    E -- Yes --> F[Accept lot]
    E -- No --> G[Reject lot]

This ensures quality control per IS 1838 Part 1 standards.