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mason's tools for plaster work and pointing work

IS 1630:1984 specifies the material, essential dimensions, and quality requirements for mason's tools used in plaster work and pointing work in building construction. This standard covers tools such as trowels, floats, naylas, plumb bobs, and mortar pans, ensuring their suitability, durability, and performance for masonry finishing tasks. It is essential for manufacturers, suppliers, and construction professionals involved in plastering and pointing operations to ensure compliance with Indian quality norms.

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1984Edition
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What This Standard Covers

IS 1630:1984 specifies the material, essential dimensions, and quality requirements for mason's tools used in plaster work and pointing work in building construction. This standard covers tools such as trowels, floats, naylas, plumb bobs, and mortar pans, ensuring their suitability, durability, and performance for masonry finishing tasks. It is essential for manufacturers, suppliers, and construction professionals involved in plastering and pointing operations to ensure compliance with Indian quality norms.

Who Uses This Standard

  • Masons and Plasterers
  • Construction Engineers
  • Tool Manufacturers
  • Quality Control Inspectors
  • Building Contractors
  • Civil Engineering Consultants
  • Suppliers of Masonry Tools

Key Topics Covered

Material specifications for mason's tools
Dimensions and design of trowels
Specifications for wooden floats
Types and sizes of naylas for pointing
Plumb bob set construction and use
Mortar pan sizes and construction
Requirements for spirit levels
Marking and certification of tools
Surface finish and corrosion protection
Timber and metal quality standards
Tool handle specifications
Quality control and inspection criteria

Table of Contents

1Scope

IS 1630 - Scope: Key Specifications & Tables

The code covers tools and materials used in plastering and finishing works, focusing on dimensions, materials, and construction details.


1. Mortar Pan Sizes (Clause 5.2, Table 1)

Size No.Outside Dia (D1) mmInside Dia (D2) mmDepth (d) mmThickness (t) mmShape & Remarks
i)5255101651.25115 mm radius sides, flat bottom, beaded edge with 6 mm wire inside
ii)4654501501.25Same as above
iii)4003851250.80Entire pan arc of a circle
iv)3653501000.80Arc shape, beaded edge without wire
v)315300900.80Arc shape
vi)265250900.80Arc shape

2. Tool Steel Composition (Clause 3.1)

ElementPercentage (%)
Carbon0.45 – 0.65
Silicon≤ 0.35
Manganese≤ 0.60
Sulphur≤ 0.05
Phosphorus≤ 0.05

3. Mason's Trowel Dimensions (Clause 1.6)

  • A: 100–150 mm (small), 150–300 mm (large)
  • B: 0.4A to 0.6A (0.25A to 0.4A for stop, tuck, cross joint trowels)
  • C: 0.65A to 0.8A (higher ratio for finishing trowels)

Notes:

  • All dimensions in
3Materials

IS 1630 Key Materials Specifications

1. Tool Steel Composition (Clause 3.1)

ElementPercent (%)
Carbon0.45 to 0.65
SiliconMax 0.35
ManganeseMax 0.60
SulphurMax 0.05
PhosphorusMax 0.05

2. Mild Steel (Clause 3.2)

  • Sheets: Grade 0 as per IS 1079-1973
  • Rods: As per IS 7887-1975

3. Mortar Pan Sizes (Clause 5.2)

Size No.Outside Dia (D1) mmInside Dia (D2) mmDepth (d) mmThickness (t) mmShape & Construction
i)5255101651.25115 mm radius sides, flat bottom, beaded edge with 6 mm wire inside
ii)4654501501.25Same as i)
iii)4003851250.80Entire pan arc of circle, beaded edge
iv)3653501000.80Arc shape, beaded edge without wire
v)315300900.80Same as iv)
vi)265250900.80Same as iv)

4. Units & Symbols (SI Units)

QuantityUnitSymbol
Lengthmetrem
Masskilogramkg
ForcenewtonN
PressurepascalPa
  • 1 N = 1 kg·m/s²
  • 1 Pa = 1 N/m²
4Tools Used for Preparation of the Background

IS 1630 - Tools for Preparation of Background: Key Specs & Tables


1. Mortar Pans (Clause 5.2, Table 1)

Size No.Outside Dia (D1) mmInside Dia (D2) mmDepth (d) mmSheet Thickness (t) mmShape & ConstructionRemarks
i)5255101651.25115 mm radius sides, flat bottom, beaded edge with 6 mm wire insideFig. 7A
ii)4654501501.25Same as i)Fig. 7A
iii)4003851250.80Entire pan an arc of circle, beaded edge with wireFig. 7B
iv)3653501000.80Arc shape, beaded edge without wireFig. 7B
v)315300900.80Arc shape, beaded edge without wireFig. 7B
vi)265250900.80Arc shape, beaded edge without wireFig. 7B

2. Masons Trowel Dimensions (Clause 1.6)

  • A = 100 to 150 mm (small trowels), 150 to 300 mm (large trowels)
  • B = 0.4 A to 0.6 A (0.25 A to 0.4 A for stop, tuck, cross joint trowels)
  • C = 0.65 A to 0.8 A (higher for finishing trowels)

3. Plumbing & Setting Tools

  • Plumb Bob: Brass as per IS 3488-1980.
  • Hacking Tool: Mild steel head, tool steel chisel/point edge, timber handle (oval/circular cross-section).
5Tools Used for Mixing and Application of Mortar

IS 1630 – Tools for Mixing & Application of Mortar

1. Trowel (Clause 5.1 & Fig. 6)

  • Blade: Tool steel, connected by mild/tool steel tang to wooden handle.
  • Handle: Wooden with mild steel ferrule at tang end.
  • Dimensions:
ParameterSmall TrowelLarge Trowel
A (Length)100–150 mm150–300 mm
B (Width)0.4A to 0.6A (or 0.25A to 0.4A for stop/cross joint trowels)Same ratio
C (Blade height)0.65A to 0.8A (larger ratio for finishing)Same ratio
  • Use:
    • Large: Gauging, dashing plaster
    • Small: Fine finishing, margins, angles

2. Mortar Pan (Clause 5.2, Table 1 & Fig. 7)

Size No.Outside Dia (D1) mmInside Dia (D2) mmDepth (d) mmSheet Thickness (t) mmShape/Remarks
i5255101651.25115 mm radius sides, flat bottom, beaded edge with 6 mm wire
ii4654501501.25Same as above
iii4003851250.80Entire pan an arc of circle, beaded edge with wire
iv3653501000.80Arc shape, beaded edge without wire
v315300900.80Same as above
vi265250900.80Same as above
  • Material: Mild steel, seamless, folded edges for tear resistance.

Summary Diagram: Trowel Dimensions

6Tools Used for Plumbing, Levelling and Setting Out 'Screeds'

IS 1630 - Tools for Plumbing, Levelling & Setting Out Screeds

1. Mortar Pans (Clause 5.2, Table 1)

Size No.Outside Dia (D1) mmInside Dia (D2) mmDepth (d) mmSheet Thickness (t) mmShape & ConstructionRemarks
i)5255101651.25115 mm radius sides, flat bottom, beaded edge with 6 mm wire insideRef Fig. 7A
ii)4654501501.25Same as aboveRef Fig. 7A
iii)4003851250.80Entire pan an arc of circle, beaded edge with wire insideRef Fig. 7B
iv)3653501000.80Arc of circle, beaded edge without wire insideRef Fig. 7B
v)315300900.80Same as aboveRef Fig. 7B
vi)265250900.80Same as aboveRef Fig. 7B

2. Mason’s Trowel Dimensions (Clause 1.6)

  • A (length): 100–150 mm (small), 150–300 mm (large)
  • B (width): 0.4A to 0.6A (general), 0.25A to 0.4A (stop/tuck/cross joint trowels)
  • C (height): 0.65A to 0.8A (higher for finishing trowels)

3. Spirit Levels (Clause 6.3)

  • Must conform to IS 5706-1970 for accuracy and reliability.

4. Other Tools

  • Plumb bobs: Metallic weight, depth 30–50 mm, suspended
7Pointing Tools

IS 1630: Pointing Tools - Key Specifications & Tables

1. Mortar Pans (Clause 5.2, Table 1)

Size No.Outside Dia (D1) mmInside Dia (D2) mmDepth (d) mmSheet Thickness (t) mmShape & ConstructionRemarks
i) 5255255101651.25115 mm radius sides, flat bottom, beaded edge with 6 mm wire insideFig 7A
ii) 4654654501501.25Same as aboveFig 7A
iii) 4004003851250.80Entire pan arc of circle, beaded edge with wireFig 7B
iv) 3653653501000.80Arc of circle, beaded edge without wireFig 7B
v) 315315300900.80Same as aboveFig 7B
vi) 265265250900.80Same as aboveFig 7B

2. Additional Specifications

  • Material: Mild steel plate, 3 to 4 mm thick for some tools.
  • Edges: May be graduated; edges to just touch the face.
  • Guide Block: Cube with central hole for cord/wire.
  • Plumb Bob: Metallic weight, diameter 30 to 50 mm (Fig. 8).
  • Spirit Levels: Conform to IS 5706-1970 (Clause 6.3).

Summary Diagram of Mortar Pan Shape

graph TD
A[Mortar Pan] --> B[115 mm radius sides]
A --> C[Flat bottom (for sizes i, ii)]
A --> D[Arc of circle (for sizes iii to vi)]
A --> E[Beaded edge with/without 6 mm wire]
8Tools for Scouring, Floating or Finishing of the Plaster

IS 1630: Tools for Scouring, Floating, or Finishing of Plaster

Key Specifications & Dimensions

Mortar Pans (Clause 5.2, Table 1)

Size No.Outside Dia (D1) mmInside Dia (D2) mmDepth (d) mmSheet Thickness (t) mmShape & ConstructionRemarks
i)5255101651.25115 mm radius sides, flat bottom, beaded edge with 6 mm wire insideRef Fig. 7A
ii)4654501501.25Same as aboveRef Fig. 7A
iii)4003851250.80Entire pan as arc of circle, beaded edge with wire insideRef Fig. 7B
iv)3653501000.80Arc of circle, beaded edge without wire insideRef Fig. 7B
v)315300900.80Same as aboveRef Fig. 7B
vi)265250900.80Same as aboveRef Fig. 7B

Mason's Trowel Dimensions (Clause 1.6)

  • A (Length): 100–150 mm (small), 150–300 mm (large)
  • B (Width): 0.4 A to 0.6 A; for stop/tuck/cross joint trowels: 0.25 A to 0.4 A
  • C (Height): 0.65 A to 0.8 A (larger ratio for finishing trowels)

Additional Tools

  • Naylas (Clause 7.1): Hook-shaped rods for pointing stone masonry; small (vertical joints), medium, and large (horizontal joints).
  • Guide block: Cube with central hole for cord/wire; edges
9Quality Requirements and Finishing

IS 1630: Quality Requirements and Finishing - Key Points

1. Tools & Materials Quality (Clause 9.1)

  • Metal tools must be free from seams, flaws, scales, pits, cracks.
  • Plumb bob casting: No sand holes, blow holes, scabs.
  • Trowel blade: Flat, smooth working surface.
  • Hacking tools: Edges ground properly, finished bright.
  • Brass for plumb bob must conform to IS 3488-1980.

2. Mortar Pan Sizes (Clause 5.2, Table 1)

Size NoOutside Dia (D1) mmInside Dia (D2) mmDepth (d) mmThickness (t) mmShape Description
i5255101651.25115 mm radius sides, flat bottom, beaded edge with 6 mm wire inside
ii4654501501.25Same as above
iii4003851250.80Entire pan an arc of a circle
iv3653501000.80Arc shape, beaded edge without wire
v315300900.80Arc shape
vi265250900.80Arc shape

3. Finishing & Measurement

  • Final values from measurements/tests are rounded as per IS 2-1960.
  • Tools like guide blocks, plumb bobs, mason’s square, spirit levels must meet precision and finish standards.

Summary Diagram: Mortar Pan Shape Types

flowchart LR
    A[Mortar Pan Shapes] --> B[Radius Sides + Flat Bottom]
    A --> C[Arc of Circle]
    B --> i(Size 525, 465)
    C --> ii(Size 400, 365, 315, 265)

**Use

10Marking

IS 1630 - Marking of Mason's Tools

Key Specifications (Clause 10.1 & 10.1.1)

  • Marking:
    • Tools must be legibly and indelibly marked with the manufacturer's initials or recognized trade-mark.
    • Tools may also bear the ISI Certification Mark indicating compliance with Indian Standards and quality control by ISI.

ISI Certification Mark

  • Signifies production under a well-defined system of inspection, testing, and quality control.
  • Continuous conformity checks by ISI.
  • Governed by Indian Standards Institution (Certification Marks) Act.

Units & Symbols (SI Units)

QuantityUnitSymbol
Lengthmetrem
Masskilogramkg
Timeseconds
ForcenewtonN
Pressure, stresspascalPa

Summary Table for Marking Requirements

ClauseRequirementDetails
10.1Manufacturer's markInitials or trade-mark, legible & indelible
10.1.1ISI Certification Mark (optional)Indicates compliance & quality assurance

Visual Summary (Mermaid.js)

graph TD
A[Tool] --> B[Manufacturer's Mark]
A --> C[ISI Certification Mark (optional)]
B --> D[Initials or Trade-mark]
C --> E[Quality Assurance]
E --> F[Inspection & Testing]

Note: For detailed dimensions and construction of tools, refer to Clause 5.2 and Table 1 in IS 1630.

Popular Questions About IS 1630

?What materials are specified for the manufacture of mason's tools under IS 1630?

IS 1630 (1984) specifies materials for mason's tools used in plaster and pointing work as follows:

  • Tool Blades and Working Parts: Made from high-quality carbon steel or alloy steel to ensure durability, hardness, and resistance to wear.
  • Handles: Typically made from seasoned hardwood or metal with proper finishing for comfortable grip and strength.
  • Surface Treatment: Steel parts are often heat-treated or tempered to improve toughness and lifespan.

These materials ensure tools withstand repeated impact and abrasion during plastering and pointing tasks.


Summary Table:

Tool PartMaterialTreatment
Blade/Working EndHigh carbon steel / Alloy steelHeat treated/tempered
HandleSeasoned hardwood or metalSmooth finish

This ensures mason's tools are robust, durable, and ergonomically suitable for plaster work.

?What are the standard dimensions for trowels and floats used in plaster work?

Standard Dimensions for Trowels and Floats as per IS 1630

  • Trowels (Clause 1.6 & Fig. 6):

    • Length (A):
      • Small trowels: 100 to 150 mm
      • Large trowels: 150 to 300 mm
    • Width (B): 0.4 A to 0.6 A
      • For stop, tuck, cross joint trowels: 0.25 A to 0.4 A
    • Tang length (C): 0.65 A to 0.8 A (larger for finishing trowels)
  • Floats:

    • While IS 1630 does not specify exact float dimensions, floats are generally sized to allow comfortable hand operation and effective finishing, typically 200-300 mm long and 100-150 mm wide.

Materials:

  • Tool steel blade with mild steel or tool steel tang
  • Wooden handle with mild steel ferrule protection
Loading diagram...

This standardization ensures ease of mass production and quality control in plastering tools.

?How are naylas classified and what are their applications in pointing work?

Classification of Naylas (IS 1630 - Clause 7.1 & Fig. 10):

Naylas are hook-shaped rods used for pointing stone masonry and are classified into three types based on size:

  • Small Nayla: Used exclusively for vertical joints.
  • Medium Nayla: Used for horizontal joints after initial alignment.
  • Large (Long) Nayla: Used first on horizontal joints to align joints straight before medium nayla is applied.

Material & Dimensions:

  • Made from 6 mm diameter mild steel rods.
  • Wooden handles of 25 to 45 mm diameter are provided depending on the nayla size.
  • Mild steel ferrules and split pin joints ensure durability and ease of handling.

Application Summary:

  • Small nayla: Vertical joint finishing.
  • Large nayla: Initial horizontal joint alignment.
  • Medium nayla: Final finishing of horizontal joints.
Loading diagram...

This systematic use ensures neat, straight, and durable pointing in stone masonry.

?What quality and surface finish requirements must metal tools meet according to this standard?

According to IS 1630, metal tools must meet the following quality and surface finish requirements:

  • Material Quality (Clause 3.1):
    Tool steel composition:

    ElementPercent (%)
    Carbon0.45 to 0.65
    SiliconMax 0.35
    ManganeseMax 0.60
    SulphurMax 0.05
    PhosphorusMax 0.05
  • Surface Quality (Clause 9.1):

    • Metal tools must be free from seams, flaws, scales, pits, cracks, sand holes, blow holes, scabs, and other defects.
    • The working surface of trowel blades must be flat and smooth.
    • Edges of hacking tools must be properly ground and finished bright.
  • Protection (Clause 9.4):

    • Tools should be varnished or coated with anti-corrosive paint to prevent rust.
    • Trowels must be wrapped in kraft paper for protection.

This ensures durability, precision, and usability of metal tools in plaster and pointing work.

?How should mason's tools be marked and certified to comply with IS 1630?

According to IS 1630 (1984) for mason's tools used in plaster and pointing work:

  • Marking:
    Tools must be legibly and indelibly marked with the manufacturer's initials or recognized trade-mark as per Clause 10.1. This ensures traceability and authenticity.

  • Certification:
    While the code does not specify detailed certification procedures, compliance generally involves:

    • Manufacturer's quality control ensuring conformity to IS 1630 dimensions and material standards.
    • Marking as proof of origin.
    • Submission of test certificates or inspection reports if required by clients or regulatory bodies.

Summary:

RequirementDetails
MarkingManufacturer's initials or trade-mark, legible and indelible
CertificationManufacturer quality control; test certificates as applicable

This marking practice helps maintain quality and accountability in mason's tools per IS 1630.

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