IS 12813:1989 specifies the atomic absorption spectrophotometric method for rapid and precise chemical analysis of hydraulic cement and clinker. It covers determination of major and minor oxide constituents such as SiO2, Al2O3, Fe2O3, CaO, MgO, Na2O, K2O, Mn2O3, TiO2, and Cr2O3. This standard is essential for cement manufacturers, quality control laboratories, and researchers seeking a sensitive, selective, and efficient alternative to conventional chemical analysis techniques for routine quality control and process monitoring in cement production.
Overview
IS 12813:1989 specifies the atomic absorption spectrophotometric method for rapid and precise chemical analysis of hydraulic cement and clinker. It covers determination of major and minor oxide constituents such as SiO2, Al2O3, Fe2O3, CaO, MgO, Na2O, K2O, Mn2O3, TiO2, and Cr2O3. This standard is essential for cement manufacturers, quality control laboratories, and researchers seeking a sensitive, selective, and efficient alternative to conventional chemical analysis techniques for routine quality control and process monitoring in cement production.
Audience
Contents
Structure
IS 12813 - Scope & Key Specifications
| Oxide | Approx % Constituent | Dilution for Std. Solution (ml) | Make up to (ml) | Linearity Range (ppm) |
|---|---|---|---|---|
| SiO₂ | 18.0 - 35.0 | 7.5 - 25.0 | 25 | 54 - 350 |
| Al₂O₃ | 5.0 - 12.0 | 4.0 - 15.0 | 25 | 15 - 57.6 |
| Fe₂O₃ | 4.0 - 8.0 | 1.0 - 7.5 | 100 | 0.8 - 3.0 |
| CaO | ~65.0 | Dilutions based on A1 solution | 100 | 1.63 - 4.88 |
| MgO | 4.0 - 8.0 | 1.0 - 7.5 | 100 | 0.8 - 3.0 |
flowchart TD
A[Sample Collection] --> B[Preparation of Sample Solution]
B --> C[Dilution as per Table 1 & 2]
C --> D[Instrument Setup & Calibration]
D --> E[Measurement & Analysis]
E --> F
IS 12813 Key References: Sample Preparation & Calculation
| Oxide | Approx. % Constituent | Dilution Details (ml) | Linearity Range (ppm) |
|---|---|---|---|
| SiO₂ | 18.0 - 35.0 | A: 7.5-25; B: 0-17.5 | 54 - 350 |
| Al₂O₃ | 5.0 - 12.0 | A: 7.5-25; B: 0-17.5 | 15 - 57.6 |
| Fe₂O₃ | 4.0 - 8.0 | A: 1.0-7.5; B: 0-5.0 | 0.8 - 3.0 |
| CaO | 65.0 | Dilution A1 series | 1.63 - 4.88 |
| MgO | 4.0 - 8.0 | A: 1.0-7.5; B: 0-5.0 | 0.8 - 3.0 |
[ \text{Percent Oxide} = \frac{X \times Y \times DF \times Z \times 10^{-4}}{M} ]
Where:
| Symbol | Meaning |
|---|---|
| X | pg/ml of element in sample solution |
| Y | Volume of first dilution (ml) |
| DF | Dilution factor |
| Z | Conversion factor element → oxide |
| M | Mass of sample (g) |
Conversion Factors (Z):
| Element | Oxide | Factor Z |
|---|---|---|
| Si | SiO₂ | 2.139 |
| Al | Al₂O₃ | 1.889 |
| Fe | Fe₂O₃ | 1. |
Typical dilutions for calibration standards:
| Oxide | Approx % Constituent | Dilution A (ml) | Dilution B (ml) | Make up to (ml) | Linearity Range (ppm) |
|---|---|---|---|---|---|
| SiO₂ | 18.0 - 35.0 | 7.5 - 25.0 | 0.0 - 17.5 | 25 | 54 - 350 |
| Al₂O₃ | 5.0 - 12.0 | 4.0 - 25.0 | 0.0 - 17.5 | 25 | 15 - 57.6 |
| Fe₂O₃ | 4.0 - 8.0 | 1.0 - 7.5 | 0.0 - 5.0 | 100 | 0.8 - 3.0 |
| CaO | 65.0 | Various dilutions | - | 100 | 1.63 - 4.88 |
| MgO | 4.0 - 8.0 | 1.0 - 7.5 | 0.0 - 5.0 | 100 | 0.8 - 3.0 |
| Oxide | Approx % Constituent | Sample Solution (ml of C) | Make up to (ml) | Blank Solution (ml of B) | Make up to (ml) |
|---|---|---|---|---|---|
| SiO₂ | 18.0 - 35.0 | 15.0 | 25 | 15.0 | 25 |
| Al₂O₃ | 5.0 - 12.0 | 10.0 | 25 | 10.0 | 25 |
| Fe₂O₃ | 4.0 - 8.0 |
IS 12813 – Outline of the Method: Key Formulas, Tables & Specifications
| Oxide | Approx. % Constituent | Typical Dilution (ml) | Linearity Range (ppm) |
|---|---|---|---|
| SiO2 | 18.0 - 35.0 | 7.5 - 25 (make up to 25 ml) | 54 - 350 ppm |
| Al2O3 | 5.0 - 12.0 | 4.0 - 15.0 (make up to 25 ml) | 15 - 57.6 ppm |
| Fe2O3 | 4.0 - 8.0 | 1.0 - 7.5 (make up to 100 ml) | 0.8 - 3.0 ppm |
| CaO | ~65.0 | Dilutions from 1st dilution A1 | 1.63 - 4.88 ppm |
| MgO | 4.0 - 8.0 | 1.0 - 7.5 (make up to 100 ml) | 0.8 - 3.0 ppm |
Refer to Tables 1 & 2 for detailed dilution volumes for calibration and unknown samples.
[ \text{Percent Oxide} = \frac{X \times Y \times DF \times Z \times 10^{-4}}{M} ]
Where:
| Symbol | Meaning |
|---|---|
| X | pg/ml of element in aspirated solution |
| Y | Volume of first dilution (ml) |
| DF | Dilution factor (based on aliquot taken) |
| Z | Conversion factor element |
IS 12813: Safety Precautions for Atomic Absorption Analysis
| Oxide | Approx. % Constituent | Dilution Volumes (ml) | Linearity Range (ppm) |
|---|---|---|---|
| SiO₂ | 18.0 - 35.0 | 7.5 - 25 (see Table 1) | 54 - 350 |
| Al₂O₃ | 5.0 - 12.0 | 4.0 - 15.0 | 15 - 57.6 |
| Fe₂O₃ | 4.0 - 8.0 | 1.0 - 7.5 | 0.8 - 3.0 |
| CaO | ~65.0 | Dilutions of A1 | 1.63 - 4.88 |
| MgO | 4.0 - 8.0 | 1.0 - 7.5 | 0.8 - 3.0 |
Refer to Table 1 & 2 for detailed dilution steps.
flowchart TD
A[Fusion with Lithium Metaborate] --> B[Dissolution in Dilute Nitric Acid]
B --> C[Prepare Standard Solutions]
C --> D[Measure Absorbance]
D --> E[Plot Calibration Curve]
E --> F[Determine Unknown Concentration]
**Always prioritize safety by following manufacturer instructions
Reproducibility of Results in IS 12813 relates to precise preparation and dilution of sample and standard solutions for atomic absorption spectrophotometry calibration.
| SI No. | Oxide | Approx. % Constituent | Dilution (ml) 'A' | Dilution (ml) 'B' | Make up to (ml) | Linearity Range (ppm) |
|---|---|---|---|---|---|---|
| i) | SiO₂ | 18.0 - 35.0 | 7.5 - 25.0 | 0 - 17.5 | 25 | 54 - 350 |
| ii) | Al₂O₃ | 5.0 - 12.0 | 4.0 - 25.0 | 0 - 8.0 | 25 | 15 - 57.6 |
| iii) | Fe₂O₃ | 4.0 - 8.0 | 1.0 - 7.5 | 0 - 5.0 | 100 | 0.8 - 3.0 |
| iv) | CaO | 65.0 | Various dilutions | See notes | 100 | 1.63 - 4.88 |
| v) | MgO | 4.0 - 8.0 | 1.0 - 7.5 | 0 - 5.0 | 100 | 0.8 - 3.0 |
[ DF = \frac{\text{Final volume}}{\text{Volume of sample or standard solution}} ]
IS 12813: Apparatus and Equipment - Key Formulas, Tables, and Specifications
| Oxide | Approx % Constituent | Solution A (ml) | Solution B (ml) | Make up to (ml) | Linearity Range (ppm) |
|---|---|---|---|---|---|
| SiO₂ | 18.0 | 7.5 / 15 / 25 | 17.5 / 10 / 0 | 25 | 54 - 180 |
| Al₂O₃ | 5.0 - 12.0 | 7.5 / 15 / 25 | 17.5 / 10 / 0 | 25 | 15 - 57.6 |
| Fe₂O₃ | 4.0 - 8.0 | 2.5 / 5 / 7.5 | 5 / 2.5 / 0 | 100 | 0.8 - 3.0 |
| CaO | 65.0 | Dilutions of A1 | - | 100 | 1.63 - 4.88 |
| MgO | 4.0 - 8.0 | 2.5 / 5 / 7.5 | 5 / 2.5 / 0 | 100 | 0.8 - 3.0 |
| Oxide | Approx % Constituent | Sample Solution C (ml) | Make up to (ml) | Blank Solution B (ml) | Make up to (ml)
IS 12813: Key Formulas, Tables & Specifications for Reagents and Standard Solutions
| Oxide | Approx % Constituent | ml Solution 'A' | ml Solution 'B' | Make up to (ml) | Linearity Range (ppm) |
|---|---|---|---|---|---|
| SiO₂ | 18.0 - 35.0 | 7.5 - 25.0 | 0.0 - 17.5 | 25 | 54 - 350 |
| Al₂O₃ | 5.0 - 12.0 | 4.0 - 25.0 | 0.0 - 17.5 | 25 | 15 - 57.6 |
| Fe₂O₃ | 4.0 - 8.0 | 1.0 - 7.5 | 0.0 - 5.0 | 100 | 0.8 - 3.0 |
| CaO | ~65.0 | Dilutions of A1 | - | 100 | 1.63 - 4.88 |
| MgO | 4.0 - 8.0 | 1.0 - 7.5 | 0.0 - 5.0 | 100 | 0.8 - 3.0 |
| Oxide | Approx % Constituent | ml Solution 'C' | Make up to (ml) | ml Solution 'B' | Make up to (ml) | |-------|---------------------|-----------------|-----------------|
IS 12813 Calibration Key Points
| Oxide | Approx % Constituent | Dilution (ml) 'A' | Dilution (ml) 'B' | Make up to (ml) | Linearity Range (ppm) |
|---|---|---|---|---|---|
| SiO₂ | 18.0 - 35.0 | 7.5 - 25.0 | 0 - 17.5 | 25 | 54 - 350 |
| Fe₂O₃ | 4.0 - 8.0 | 1.0 - 7.5 | 0 - 5.0 | 100 | 0.8 - 3.0 |
| CaO | 65.0 | Dilutions of A1 | Various | 100 | 1.63 - 4.88 |
| MgO | 4.0 - 8.0 | 1.0 - 7.5 | 0 - 5.0 | 100 | 0.8 - 3.0 |
[ \text{Concentration} = \frac{(A_s - A_b)}{(A_{std} - A_b)} \times C_{std} ]
flowchart TD
Blank --> Std1 --> Blank --> Std2 --> Blank --> ... --> StdN --> Blank --> Sample
Std1[Standard Solution 1]
StdN[Standard Solution N (3 or 5)]
Summary:
IS 12813 — Preparation of Sample Solutions: Key Tables & Specifications
| Oxide | Approx % Constituent | Sample Solution (ml of Solution 'C') | Make up to (ml) | Blank Solution (ml of Solution 'B') | Make up to (ml) |
|---|---|---|---|---|---|
| SiO₂ | 18.0 - 35.0 | 15.0 | 25 | 15.0 | 25 |
| Al₂O₃ | 5.0 - 12.0 | 10.0 | 25 | 10.0 | 25 |
| Fe₂O₃ | 4.0 - 8.0 | 5.0 or 10.0 of B1 | 100 | 0.5 | 100 |
| MgO | 4.0 - 8.0 | 2.5 | 100 | 2.5 | 100 |
| Na₂O & K₂O | 0.0 - 1.5 | 5.0 | 50 | 5.0 | 50 |
| MnO | 0.0 - 3.0 | 5.0 | 50 | 5.0 | 50 |
| TiO₂ | 0.1 - 1.0 | 5.0 | 50 | 5.0 | 50 |
| Cr₂O₃ | 0.0 - 0.2 | 5.0 | 50 | 5.0 | 50 |
| Oxide | Approx % Constituent | Solution 'A' (ml) | Solution 'B' (ml) | Make up to (ml) | Linearity Range (ppm) |
|---|---|---|---|---|---|
| SiO₂ | 18.0 - |
IS 12813: Preparation of Standard and Blank Solutions
| Oxide | Approx % | ml Solution 'A' | ml Solution 'B' | Make up to (ml) | Linearity Range (ppm) |
|---|---|---|---|---|---|
| SiO₂ | 18.0 | 7.5 / 15.0 / 25 | 17.5 / 10.0 / 0 | 25 | 54 - 180 |
| Al₂O₃ | 5.0 / 12 | 7.5 / 15.0 / 25 | 17.5 / 10.0 / 0 | 25 | 15 - 57.6 |
| Fe₂O₃ | 4.0 / 8 | 2.5 / 5.0 / 7.5 | 5.0 / 2.5 / 0 | 100 | 0.8 - 3.0 |
| CaO | 65.0 | Dilution A1 | - | 100 | 1.63 - 4.88 |
| MgO | 4.0 / 8 | 2.5 / 5.0 / 7.5 | 5.0 / 2.5 / 0 | 100 | 0.8 - 3.0 |
| Oxide | Approx % | Sample Solution: ml of Solution 'C' | Make up to (ml) | Blank Solution: ml of Solution 'B' | Make up to (ml) |
|---|---|---|---|---|---|
| SiO₂ | 18 - 35 | 15.0 | 25 | 15.0 | 25 |
| Al₂O₃ | 5 - 12 | 10.0 | 25 | 10.0 | 25 |
| Fe₂O₃ | 4 - 8 | 5. |
IS 12813 - Atomic Absorption Spectrophotometric Analysis: Key Points
[ A = \varepsilon \cdot b \cdot c ]
flowchart LR
Sample --> Fusion[Sample fusion with Li-metaborate]
Fusion --> Dissolution[Dissolve in dilute HNO3]
Dissolution --> Dilution[Dilute to optimum concentration]
Dilution --> AAS[Atomic Absorption Spectrophotometer]
AAS --> Calibration[Calibration curve from standards]
Calibration --> Concentration[Determine unknown concentration]
This summarizes the essentials for atomic absorption spectrophotometric analysis per IS 12813.
IS 12813 Key Formulas & Tables for Calculations
[ \text{Percent Oxide} = \frac{X \times Y \times DF \times Z \times 10^{-4}}{M} ]
Where:
| Element | Oxide | Factor (Z) |
|---|---|---|
| Si | SiO₂ | 2.139 |
| Al | Al₂O₃ | 1.889 |
| Fe | Fe₂O₃ | 1.430 |
| Ca | CaO | 1.399 |
| Mg | MgO | 1.658 |
| Na | Na₂O | 1.348 |
| K | K₂O | 1.205 |
| Mn | Mn₂O₃ | 1.437 |
| Ti | TiO₂ | 1.668 |
| Cr | Cr₂O₃ | 1.500 |
This formula and tables ensure accurate oxide % determination from elemental analysis via dilution and calibration steps.
The Technical Committee for Cement and Concrete (CED 2) includes experts from:
Chairman: Dr. H. C. Visvesvaraya
Members: Representatives from key organizations such as:
Secretary: Shri K. R. Saxena (Central Board of Irrigation and Power, New Delhi)
Ex-officio Member: Director General, BIS
| Member | Representing |
|---|---|
| Dr. M. Ramaiah / Dr. A. G. Madhava Rao (Alt.) | Structural Engineering Research Centre (CSIR), Madras |
| Shri A. U. Rijhsinghani / Shri C. S. Sharma (Alt.) | Cement Corporation of India, New Delhi |
| Shri L. Swaroop / Shri H. Bhattacharya (Alt.) | Orissa Cement Limited, New Delhi |
| Dr. H. C. Visvesvaraya | The Institution of Engineers (India), Calcutta |
This composition ensures balanced technical inputs from academia, industry, and government bodies for cement and concrete standards under IS 12813.
Frequently Asked
IS 12813 specifies the determination of the following oxides by atomic absorption spectrophotometry:
| Element | Oxide | Conversion Factor (Z) |
|---|---|---|
| Si | SiO₂ | 2.139 |
| Al | Al₂O₃ | 1.889 |
| Fe | Fe₂O₃ | 1.430 |
| Ca | CaO | 1.399 |
| Mg | MgO | 1.658 |
| Na | Na₂O | 1.348 |
| K | K₂O | 1.205 |
| Mn | Mn₂O₃ | 1.437 |
| Ti | TiO₂ | 1.668 |
| Cr | Cr₂O₃ | 1.500 |
[ \text{Percent Oxide} = \frac{X \times Y \times DF \times Z \times 10^{-4}}{M} ]
Where:
This ensures precise oxide composition analysis of hydraulic cement.
According to IS 12813, sample solutions for accurate analysis should be prepared as follows:
Match matrix and acid content: Prepare the standard solution to closely resemble the sample solution in terms of matrix elements and acid content (Clause 10.1.1).
Standard solution preparation (Clause 10.1.2):
Blank solution (Clause 10.3):
Use standard cement samples certified by NCBC or equivalent for calibration (Clause 9.1).
This ensures matrix matching, accurate calibration, and reproducible results.
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IS 12813 Calibration Procedures & Standard Materials Summary:
Calibration Procedure (Clause 12.1.1):
Standard Materials (Clause 9.1):
Standard Solution Preparation (Clause 10.1.2):
Instrument Settings (Clause 12.1):
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This ensures accurate, reproducible element quantification per IS 12813.
IS 12813 addresses interference and matrix effects primarily through matrix matching and careful calibration:
Matrix Matching (Clause 10.1.1): Standard solutions are prepared to closely match the sample solution in terms of matrix elements and acid content. This minimizes differences in absorbance caused by varying chemical environments, reducing matrix effects.
Calibration Procedure (Clauses 12.1.1 & 12.1.2):
Sample Preparation (Clause 10.1.2): Fusion with lithium metaborate and dissolution in nitric acid ensures complete sample digestion and uniform matrix.
| Step | Purpose |
|---|---|
| Aspirate Blank | Establish zero baseline |
| Aspirate Standards | Build calibration curve |
| Aspirate Blank | Check baseline drift |
| Aspirate Sample | Measure analyte absorbance |
| Aspirate Blank | Confirm no drift post-sample |
This systematic approach controls interference and matrix effects to ensure reliable analysis.
Typical Flame Conditions & Instrument Settings for Element Determination (IS 12813)
Flame Temperature:
Instrument Settings:
Safety:
| Element Group | Flame Type | Temperature Range | Notes |
|---|---|---|---|
| Alkali Metals (Na, K) | Air-Acetylene | ~2300 K | Lower temperature suffices |
| Alkaline Earth (Ca, Mg) | Air-Acetylene | ~2300 K | Moderate temperature |
| Refractory Oxides (Al) | Nitrous Oxide-Acetylene | ~2700-3000 K | Higher temperature needed |
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Note: Refer to IS 12813 Table 3 for exact element-specific parameters.
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