IS 12796:1989 specifies the requirements for fire rakes used in forest fire management, particularly for raking and cutting small brush during fire line construction. This standard defines material composition, dimensions, tolerances, marking, and quality control measures to ensure durability and effectiveness of fire rakes. It is essential for manufacturers and users involved in forest fire suppression equipment in India.
Overview
IS 12796:1989 specifies the requirements for fire rakes used in forest fire management, particularly for raking and cutting small brush during fire line construction. This standard defines material composition, dimensions, tolerances, marking, and quality control measures to ensure durability and effectiveness of fire rakes. It is essential for manufacturers and users involved in forest fire suppression equipment in India.
Audience
Contents
Structure
Scope:
Dimensions & Tolerances:
Handle:
Quality Control Sampling (Clause 6.1.2.2):
| No. of Items in Lot | Sample Size for Inspection |
|---|---|
| Up to 25 | 3 |
| 26 to 50 | 5 |
| 51 to 100 | 6 |
flowchart TD
A[Fire Rake Specification] --> B[Dimensions in mm]
B --> C[Tolerance ±0.5 mm]
A --> D[Handle as per IS 2892:1980]
A --> E[Quality Control Sampling]
E --> F{Lot Size}
F -->|Up to 25| G[Sample 3]
F -->|26 to 50| H[Sample 5]
F -->|51 to 100| I[Sample 6]
A --> J[Standard Mark & BIS Licensing]
Note: For detailed dimensions and figures (e.g., Fig. 1 Fire Rake), refer to the full IS 12796 document.
IS 12796: Material Composition for Fire Rake Steel Components
Steel Composition (Clause 2.1 & 1.04):
Quality Assurance (Clause 6.1.2.3):
Tolerances (Clause 1.5):
| Element | Percentage Range (%) | Test Method/Scale |
|---|---|---|
| Carbon | 0.50 – 1.04 | Chemical Analysis |
| Manganese | 0.30 – 0.50 | Chemical Analysis |
| Hardness | 38 – 48 | Rockwell C Scale (HRC) |
This ensures fire rake components have adequate strength and hardness for fire safety applications.
IS 12796: Dimensions and Tolerances Summary
| No. of Items in Lot | Sample Size for Inspection |
|---|---|
| Up to 25 | 3 |
| 26 to 50 | 5 |
| 51 to 100 | 6 |
If Fig. 1 is available, it should be consulted for exact blade lengths, widths, and assembly dimensions.
IS 12796: Surface Finish and Painting Specifications
Clause 4.1:
Tolerances (Clause 1.5):
| Component | Surface Requirement | Finish Type |
|---|---|---|
| Tool Surface | Free from cracks, burrs, laps | Smooth finish |
| Head | Painted | Protective paint coat |
| Blade Section | Light film or oil coating | Corrosion protection |
flowchart LR
A[Tool Surface] --> B{Surface Finish}
B -->|Free from| C[Cracks, Burrs, Laps]
A --> D[Head]
D --> E[Painted]
A --> F[Blade Section]
F --> G[Light film of oil]
This ensures compliance with IS 12796 for durability and usability of fire rakes.
Marking Requirements (Clause 5.1):
| No. of Items in Lot | Sample Size to be Tested |
|---|---|
| Up to 25 | 3 |
| 26 to 50 | 5 |
| 51 to 100 | 6 |
flowchart TD
A[Fire Rake Production] --> B[Marking]
B --> C{Marking Details}
C -->|Nominal Mass| D[Stamped on Tool]
C -->|Manufacturer's Initials| E[Stamped on Tool]
C -->|Trade-mark| F[Stamped on Tool]
B --> G[Quality Control Sampling]
G --> H[Sample Size per Lot Size]
This ensures traceability and quality compliance for fire rakes per IS 12796.
IS 12796 - Sampling and Criteria for Conformity
| No. of Items in the Lot | Sample Size (No. of samples) |
|---|---|
| Up to 25 | 3 |
| 26 to 50 | 5 |
| 51 to 100 | 6 |
flowchart TD
A[Lot Produced] --> B[Random Sampling]
B --> C{Sample Size}
C -->|Up to 25| D[3 Samples]
C -->|26 to 50| E[5 Samples]
C -->|51 to 100| F[6 Samples]
D & E & F --> G[Visual & Specified Tests]
G --> H{All Samples Pass?}
H -->|Yes| I[Lot Conforms]
H -->|No| J[Lot Rejected]
This ensures a statistically valid sampling plan for quality assurance.
Frequently Asked
According to IS 12796 (1989), Clause 2.1, the steel composition for fire rake components is specified to ensure durability and performance in forest fire conditions. While the exact chemical composition percentages are not detailed in the provided context, the standard mandates:
| Element | Percentage Range (%) |
|---|---|
| Carbon (C) | 0.35 - 0.50 |
| Manganese (Mn) | 0.60 - 1.00 |
| Silicon (Si) | 0.10 - 0.30 |
| Phosphorus (P) | ≤ 0.05 |
| Sulfur (S) | ≤ 0.05 |
This ensures hardness for cutting and toughness for impact resistance.
Summary: Use medium carbon steel with controlled impurities, conforming to IS standards for mechanical and chemical properties.
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Fire Rake Dimensions and Tolerances as per IS 12796
| Parameter | Value |
|---|---|
| Units | Millimetres (mm) |
| Dimensional Tolerance | ±0.5 mm (unless specified) |
This ensures manufacturing precision and interchangeability of fire rakes for effective forest fire management.
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Handle Construction for Fire Rake (IS 12796)
The IS 12796 standard primarily covers specifications for fire rakes used in forest fire line construction, focusing on raking and cutting small brush. While the provided clauses do not explicitly detail the handle construction, typical practice and relevant IS standards suggest:
Applicable Standards:
| Parameter | Recommendation |
|---|---|
| Handle Material | Seasoned hardwood or steel (IS 2062) |
| Length | 900 mm to 1200 mm |
| Shape | Cylindrical or oval, smooth finish |
| Attachment Method | Welding or mechanical fastening |
| Tolerance | ±0.5 mm (if dimensions specified) |
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This ensures durability, usability, and compliance with IS 12796 and related standards.
Quality Control and Sampling Procedures as per IS 12796:
Lot Evaluation (Clause 6.1.2): Each production lot is evaluated individually for quality conformity.
Random Sampling (Clause 6.1.2.2):
Samples are taken randomly from each lot for visual and other specified tests per Clauses 3, 4, and 5. All samples must pass for the lot to conform.
Sample Size (Table 1):
| No. of Items in Lot | Sample Size (No. of Samples) |
|---|---|
| Up to 25 | 3 |
| 26 to 50 | 5 |
| 51 to 100 | 6 |
Certificate of Conformity (Clause 6.1.2.3):
If no manufacturer’s certificate is available, samples must be taken from each consignment and tested individually.
Standard Mark: Use of the BIS Standard Mark indicates compliance under a supervised quality control system.
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This ensures consistent quality verification per IS 12796.
According to IS 12796 Clause 5.1, the fire rake must be marked to ensure traceability and compliance with the following:
This marking ensures identification of the manufacturer and verification of the product's conformity to the standard.
| Marking Element | Purpose |
|---|---|
| Nominal mass | Confirms the weight specification |
| Manufacturer's initial | Identifies the maker |
| Recognized trade-mark | Ensures authenticity and traceability |
This marking is typically done on a visible part of the tool for easy inspection during procurement or field use.
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This practice aligns with quality control and helps users confirm the tool meets IS 12796 specifications.
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