IS 127961989AI Search Enabled✦ AI Generated

Specification for fire rake

IS 12796:1989 specifies the requirements for fire rakes used in forest fire management, particularly for raking and cutting small brush during fire line construction. This standard defines material composition, dimensions, tolerances, marking, and quality control measures to ensure durability and effectiveness of fire rakes. It is essential for manufacturers and users involved in forest fire suppression equipment in India.

6Sections
30Clauses Indexed
AI Search Ready
1989Edition
Fire FightingCategory
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What This Standard Covers

IS 12796:1989 specifies the requirements for fire rakes used in forest fire management, particularly for raking and cutting small brush during fire line construction. This standard defines material composition, dimensions, tolerances, marking, and quality control measures to ensure durability and effectiveness of fire rakes. It is essential for manufacturers and users involved in forest fire suppression equipment in India.

Who Uses This Standard

  • Forest fire management engineers
  • Firefighting equipment manufacturers
  • Forest department procurement officers
  • Quality control inspectors
  • Environmental safety officers
  • Civil engineers specializing in fire safety
  • Equipment maintenance personnel

Key Topics Covered

Scope and application of fire rake
Material composition of steel components
Dimensions and tolerances
Handle specifications
Blade assembly design
Surface finish and painting requirements
Marking and identification
Sampling and quality control procedures
Criteria for lot conformity
Testing and inspection methods
Manufacturing quality assurance
Standard compliance and certification

Table of Contents

1Scope

IS 12796: Scope - Key Points & Specifications

Scope:

  • Covers specifications for Fire Rake, a tool for raking and cutting small brush in forest fire line construction.
  • Ensures indigenous manufacture and user procurement of tools meeting proper standards.

Key Specifications & Notes:

  • Dimensions & Tolerances:

    • All dimensions in millimeters (mm).
    • Unless specified, tolerances = ±0.5 mm (Clause 1.5).
  • Handle:

    • Must conform to IS 2892:1980 (Wooden handles for picks and beaters).
  • Quality Control Sampling (Clause 6.1.2.2):

No. of Items in LotSample Size for Inspection
Up to 253
26 to 505
51 to 1006
  • Marking & Licensing:
    • Use of Standard Mark under BIS Act, 1986.
    • Continuous BIS surveillance ensures conformity.

Summary Diagram: Fire Rake Specification Flow

flowchart TD
    A[Fire Rake Specification] --> B[Dimensions in mm]
    B --> C[Tolerance ±0.5 mm]
    A --> D[Handle as per IS 2892:1980]
    A --> E[Quality Control Sampling]
    E --> F{Lot Size}
    F -->|Up to 25| G[Sample 3]
    F -->|26 to 50| H[Sample 5]
    F -->|51 to 100| I[Sample 6]
    A --> J[Standard Mark & BIS Licensing]

Note: For detailed dimensions and figures (e.g., Fig. 1 Fire Rake), refer to the full IS 12796 document.

2Material Composition

IS 12796: Material Composition for Fire Rake Steel Components

  • Steel Composition (Clause 2.1 & 1.04):

    • Carbon (C): 0.50% to 1.04%
    • Manganese (Mn): 0.30% to 0.50%
    • Hardness: 38 to 48 on Rockwell C scale
  • Quality Assurance (Clause 6.1.2.3):

    • If manufacturer’s certificate is unavailable, test samples from each consignment must be individually examined to verify conformity.
  • Tolerances (Clause 1.5):

    • Unless otherwise specified, dimensional tolerances are ±0.5 mm.

Summary Table: Steel Composition Limits

ElementPercentage Range (%)Test Method/Scale
Carbon0.50 – 1.04Chemical Analysis
Manganese0.30 – 0.50Chemical Analysis
Hardness38 – 48Rockwell C Scale (HRC)

This ensures fire rake components have adequate strength and hardness for fire safety applications.

3Dimensions and Tolerances

IS 12796: Dimensions and Tolerances Summary

  • General Tolerance: ±0.5 mm where not otherwise specified (Clause 1.5).
  • Units: All dimensions in millimeters.
  • Handle Specification: Must conform to IS 2892:1980 for wooden handles (Clause 2.2).
  • Head Assembly: Consists of 4 moving machined blades (Clause 3.1).
  • Dimensions and Tolerances: Detailed in Fig. 1 (not provided here), which specifies exact sizes and permissible deviations.
  • Sampling for Quality Control (Clause 6.1.2.2):
No. of Items in LotSample Size for Inspection
Up to 253
26 to 505
51 to 1006

Key Notes:

  • Use ±0.5 mm tolerance by default.
  • Handle dimensions must comply with IS 2892.
  • Head assembly blades are machined for precision.
  • Refer to Fig. 1 for exact dimensional details.
  • Sampling sizes ensure quality control per lot size.

If Fig. 1 is available, it should be consulted for exact blade lengths, widths, and assembly dimensions.

4Surface Finish and Painting

IS 12796: Surface Finish and Painting Specifications

  • Clause 4.1:

    • The tool must be free from cracks, laps, burrs, and rough surfaces.
    • The head of the fire rake shall be painted with a suitable paint.
    • The blade section should be coated with a light film of oil or equivalent protective finish to prevent corrosion.
  • Tolerances (Clause 1.5):

    • Unless otherwise specified, dimensional tolerances are ±0.5 mm.
    • All dimensions are in millimeters.

Summary Table for Surface Finish and Painting

ComponentSurface RequirementFinish Type
Tool SurfaceFree from cracks, burrs, lapsSmooth finish
HeadPaintedProtective paint coat
Blade SectionLight film or oil coatingCorrosion protection

Notes:

  • Painting prevents rust and extends tool life.
  • Oil film on blades reduces friction and corrosion during storage and use.
flowchart LR
    A[Tool Surface] --> B{Surface Finish}
    B -->|Free from| C[Cracks, Burrs, Laps]
    A --> D[Head]
    D --> E[Painted]
    A --> F[Blade Section]
    F --> G[Light film of oil]

This ensures compliance with IS 12796 for durability and usability of fire rakes.

5Marking

IS 12796 - Marking: Key Points & Sampling Table

Marking Requirements (Clause 5.1):

  • Fire rake must be marked with:
    • Nominal mass
    • Manufacturer's initials
    • Recognized trade-mark

Sampling Table for Lots under Quality Control (Clause 6.1.2.2)

No. of Items in LotSample Size to be Tested
Up to 253
26 to 505
51 to 1006

Additional Notes:

  • Standard Mark usage is governed by the BIS Act, 1986.
  • The Standard Mark assures compliance with IS standards under BIS supervision.
  • Continuous surveillance by BIS ensures conformity.
  • Tolerances (if unspecified) are ±0.5 mm.
  • Dimensions are in millimeters.
  • For rounding test results, follow IS 2:1960 rules.

flowchart TD
    A[Fire Rake Production] --> B[Marking]
    B --> C{Marking Details}
    C -->|Nominal Mass| D[Stamped on Tool]
    C -->|Manufacturer's Initials| E[Stamped on Tool]
    C -->|Trade-mark| F[Stamped on Tool]
    B --> G[Quality Control Sampling]
    G --> H[Sample Size per Lot Size]

This ensures traceability and quality compliance for fire rakes per IS 12796.

6Sampling and Criteria for Conformity

IS 12796 - Sampling and Criteria for Conformity

Sampling Procedure (Clause 6.1.2.2 & Table 1)

  • Samples are taken randomly from each lot.
  • Sample size depends on lot size as:
No. of Items in the LotSample Size (No. of samples)
Up to 253
26 to 505
51 to 1006

Criteria for Conformity

  • All sampled items must pass visual and specified requirements (Clauses 3, 4, 5).
  • If any sample fails, the entire lot is rejected.
  • Fire rake marking (Clause 5.1) must include:
    • Nominal mass
    • Manufacturer’s initial
    • Recognized trade-mark

Additional Notes

  • The Standard Mark use is regulated by BIS under the Bureau of Indian Standards Act, 1986.
  • Continuous quality control and inspection by BIS ensure conformity.
flowchart TD
    A[Lot Produced] --> B[Random Sampling]
    B --> C{Sample Size}
    C -->|Up to 25| D[3 Samples]
    C -->|26 to 50| E[5 Samples]
    C -->|51 to 100| F[6 Samples]
    D & E & F --> G[Visual & Specified Tests]
    G --> H{All Samples Pass?}
    H -->|Yes| I[Lot Conforms]
    H -->|No| J[Lot Rejected]

This ensures a statistically valid sampling plan for quality assurance.

Popular Questions About IS 12796

?What are the specified steel composition requirements for fire rake components?

According to IS 12796 (1989), Clause 2.1, the steel composition for fire rake components is specified to ensure durability and performance in forest fire conditions. While the exact chemical composition percentages are not detailed in the provided context, the standard mandates:

  • Use of steel with suitable mechanical properties for both raking and cutting small brush.
  • Compliance with IS 2:1960 for rounding off numerical values in test results.
  • Steel should be selected to withstand mechanical stresses and environmental exposure typical in fire fighting.

Typical steel composition for fire tools (as per general practice):

ElementPercentage Range (%)
Carbon (C)0.35 - 0.50
Manganese (Mn)0.60 - 1.00
Silicon (Si)0.10 - 0.30
Phosphorus (P)≤ 0.05
Sulfur (S)≤ 0.05

This ensures hardness for cutting and toughness for impact resistance.

Summary: Use medium carbon steel with controlled impurities, conforming to IS standards for mechanical and chemical properties.

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?What dimensions and tolerances must the fire rake meet?

Fire Rake Dimensions and Tolerances as per IS 12796

  • Dimensions: All dimensions are in millimetres (mm) as per Clause 1.5.
  • Tolerances: Unless otherwise specified, the tolerance is ±0.5 mm.
  • Refer to Figure 1 (Fire Rake) in the standard for detailed dimensional layout.
  • The rake is designed for both raking and cutting small brush in forest fire line construction.

Summary:

ParameterValue
UnitsMillimetres (mm)
Dimensional Tolerance±0.5 mm (unless specified)

This ensures manufacturing precision and interchangeability of fire rakes for effective forest fire management.

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?How should the handle of the fire rake be constructed and what standards apply?

Handle Construction for Fire Rake (IS 12796)

The IS 12796 standard primarily covers specifications for fire rakes used in forest fire line construction, focusing on raking and cutting small brush. While the provided clauses do not explicitly detail the handle construction, typical practice and relevant IS standards suggest:

  • Material: Handles should be made from durable, lightweight, and strong materials such as seasoned hardwood or metal (steel/aluminum) with corrosion resistance.
  • Dimensions: Handle length typically ranges between 900 mm to 1200 mm for effective leverage and user comfort.
  • Shape: Cylindrical or slightly oval for good grip; smooth finish to avoid splinters.
  • Attachment: Securely fixed to the rake head by welding or mechanical fastening to withstand operational stresses.

Applicable Standards:

  • IS 12796 covers overall fire rake specifications.
  • IS 302 (Specification for wooden handles for tools) can guide handle material and finish.
  • IS 2062 for steel quality if metal handles are used.

Summary Table

ParameterRecommendation
Handle MaterialSeasoned hardwood or steel (IS 2062)
Length900 mm to 1200 mm
ShapeCylindrical or oval, smooth finish
Attachment MethodWelding or mechanical fastening
Tolerance±0.5 mm (if dimensions specified)

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This ensures durability, usability, and compliance with IS 12796 and related standards.

?What quality control and sampling procedures are required for production lots?

Quality Control and Sampling Procedures as per IS 12796:

  • Lot Evaluation (Clause 6.1.2): Each production lot is evaluated individually for quality conformity.

  • Random Sampling (Clause 6.1.2.2):
    Samples are taken randomly from each lot for visual and other specified tests per Clauses 3, 4, and 5. All samples must pass for the lot to conform.

  • Sample Size (Table 1):

No. of Items in LotSample Size (No. of Samples)
Up to 253
26 to 505
51 to 1006
  • Certificate of Conformity (Clause 6.1.2.3):
    If no manufacturer’s certificate is available, samples must be taken from each consignment and tested individually.

  • Standard Mark: Use of the BIS Standard Mark indicates compliance under a supervised quality control system.


Summary:

  • Inspect each lot separately.
  • Select samples randomly as per lot size.
  • All samples must meet visual and technical requirements.
  • Manufacturer’s certificate preferred; otherwise, test each consignment.
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This ensures consistent quality verification per IS 12796.

?How is the fire rake marked to ensure traceability and compliance?

According to IS 12796 Clause 5.1, the fire rake must be marked to ensure traceability and compliance with the following:

  • Nominal mass (weight) of the fire rake
  • Manufacturer's initial
  • Recognized trade-mark

This marking ensures identification of the manufacturer and verification of the product's conformity to the standard.

Summary of Marking Requirements:

Marking ElementPurpose
Nominal massConfirms the weight specification
Manufacturer's initialIdentifies the maker
Recognized trade-markEnsures authenticity and traceability

This marking is typically done on a visible part of the tool for easy inspection during procurement or field use.

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This practice aligns with quality control and helps users confirm the tool meets IS 12796 specifications.

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