IS 12778:2004 specifies the nominal dimensions, mass, and sectional properties of hot rolled parallel flange steel sections used for beams, columns, and bearing piles. This standard covers narrow and wide flange beams as well as bearing piles, providing detailed dimensional data and mechanical properties to support structural design and fabrication. It is essential for engineers and designers involved in structural steelwork, ensuring compatibility with Indian manufacturing practices and facilitating efficient use of these steel sections in construction.
Overview
IS 12778:2004 specifies the nominal dimensions, mass, and sectional properties of hot rolled parallel flange steel sections used for beams, columns, and bearing piles. This standard covers narrow and wide flange beams as well as bearing piles, providing detailed dimensional data and mechanical properties to support structural design and fabrication. It is essential for engineers and designers involved in structural steelwork, ensuring compatibility with Indian manufacturing practices and facilitating efficient use of these steel sections in construction.
Audience
Contents
Structure
IS 12778 Scope Summary with Key Tables & Symbols
| Property | Symbol | Unit | Description |
|---|---|---|---|
| Mass per meter | M | kg/m | Weight of beam per unit length |
| Cross-sectional Area | a | cm² | Area of beam cross-section |
| Depth | D | mm | Total height of the beam section |
| Width | B | mm | Width of flange |
| Web Thickness | t | mm | Thickness of the web |
| Flange Thickness | T | mm | Thickness of the flange |
| Root Radius | R | mm | Radius at flange-web junction |
| Moment of Inertia about X | Ix | cm⁴ | Resistance to bending about X axis |
| Moment of Inertia about Y | Iy | cm⁴ | Resistance to bending about Y axis |
| Radius of Gyration | rx, ry | cm | Stiffness measure about axes |
| Section Modulus | Zx, Zy | cm³ | Strength measure for bending |
| Plastic Section Modulus | Zpx, Zpy | cm³ | Plastic moment capacity |
| Parameter | Value |
|---|---|
| Mass (M) | 12.24 kg/m |
| Area (a) | 15.6 cm² |
| Depth (D) | 91 mm |
| Width (B) | 100 mm |
| Web Thickness (t) | 4.2 mm |
| Flange Thickness (T) | 5.5 mm |
| Root Radius (R) | 12 mm |
| Ix | 237 cm⁴ |
| Iy | 92.1 cm⁴ |
| rx | 3.89 cm |
IS 12778 Key References, Tables & Specifications
| Designation | Mass (kg/m) | Area (cm²) | Depth D (mm) | Width B (mm) | Web t (mm) | Flange T (mm) | Ix (cm⁴) | Zx (cm³) | Zpx (cm³) |
|---|---|---|---|---|---|---|---|---|---|
| WPB 200x200 | 34.64 | 44.1 | 186 | 200 | 5.5 | 8.0 | 2944 | 316.6 | 347.09 |
| WPB 250x250 | 67.21 | 85.6 | 247 | 252 | 11.0 | 11.1 | 9398 | 760.9 | 851.84 |
IS 12778: Terminology & Definitions (Clause 4.1 & 4.1.2)
| Symbol | Meaning | Unit |
|---|---|---|
| a | Sectional area | mm² |
| Iₓ | Moment of inertia about X-X axis | kg·mm² |
| Iᵧ | Moment of inertia about Y-Y axis | kg·mm² |
| M | Mass per metre length | kg/m |
| eₓ | Distance of extreme fibre from X-X axis | mm |
| eᵧ | Distance of extreme fibre from Y-Y axis | mm |
| Zₓ | Section modulus about X-X axis | mm³ |
| Zᵧ | Section modulus about Y-Y axis | mm³ |
| Zₒₓ | Plastic section modulus about X-X axis | mm³ |
| Zₒᵧ | Plastic section modulus about Y-Y axis | mm³ |
| rₓ | Radius of gyration about X-X axis | mm |
| rᵧ | Radius of gyration about Y-Y axis | mm |
flowchart LR
A[Section Dimensions] -->|B, D, t, T, R| B[Sectional Properties]
B -->|a, Iₓ, Iᵧ, Zₓ, Zᵧ| C[Structural Analysis]
B -->|M, rₓ, rᵧ| D[Mass & Stability]
This concise terminology foundation supports structural design and analysis per
IS 12778 — Symbols for Sectional Properties and Mass (Clause 4.1.2)
| Symbol | Meaning | Units |
|---|---|---|
| a | Sectional area | mm² |
| Iₓ | Moment of inertia about X-X axis | kg·mm² |
| Iᵧ | Moment of inertia about Y-Y axis | kg·mm² |
| M | Mass per meter length | kg/m |
| eₓ | Distance of extreme fiber from X-X axis | mm |
| eᵧ | Distance of extreme fiber from Y-Y axis | mm |
| Zₓ | Section modulus about X-X axis | mm³ |
| Zᵧ | Section modulus about Y-Y axis | mm³ |
| Zₚₓ | Plastic section modulus about X-X axis | mm³ |
| Zₚᵧ | Plastic section modulus about Y-Y axis | mm³ |
| rₓ | Radius of gyration about X-X axis | mm |
| rᵧ | Radius of gyration about Y-Y axis | mm |
Moment of inertia (I):
[
I_x = \int y^2 , dA, \quad I_y = \int x^2 , dA
]
Radius of gyration (r):
[
r_x = \sqrt{\frac{I_x}{a}}, \quad r_y = \sqrt{\frac{I_y}{a}}
]
Section modulus (Z):
[
Z_x = \frac{I_x}{e_x}, \quad Z_y = \frac{I_y}{e_y}
]
Plastic section modulus (Zp):
Sum of areas times distance to plastic neutral axis.
| Designation |
IS 12778: Classification of Sections - Key Points
| Symbol | Description | Unit |
|---|---|---|
| a | Sectional area | mm² |
| Iₓ | Moment of inertia about X-X axis | kg·mm² |
| Iᵧ | Moment of inertia about Y-Y axis | kg·mm² |
| M | Mass per meter length | kg/m |
| eₓ, eᵧ | Distance of extreme fibre from X-X, Y-Y axes | mm |
| Zₓ, Zᵧ | Section modulus about X-X, Y-Y axes | mm³ |
| Zₚₓ, Zₚᵧ | Plastic section modulus about X-X, Y-Y axes | mm³ |
| rₓ, rᵧ | Radius of gyration about X-X, Y-Y axes | mm |
Indian Standard sections are abbreviated as:
| Section Type | IS Code | Abbreviation |
|---|---|---|
| Beams | ISNPB | NPB |
| Beams/Columns | ISWPB | WPB |
| Pile Sections | ISPBP | PBP |
| Property | Unit | Typical Range for WPB 200x200 |
|---|---|---|
| Mass (M) | kg/m | 34.64 to 148.37 |
| Area (a) | cm² | 44.1 to 189.0 |
| Depth (D) | mm | 186 to 280 |
| Width (B) | mm | 200 to 263 |
| Web thickness (t) | mm | 5.5 to 17.3 |
| Moment of Inertia (Iₓ) | cm⁴ | 2944 to 25419 |
| Radius of Gyration (rₓ) | cm | 8.17 to 11.60 |
| Section Modulus (Zₓ) | cm³ | 316.6 to 1815.6 |
| Plastic Section Modulus (Zₚₓ) | cm³ | 347.09 to 2103.69 |
IS 12778: Dimensions & Sectional Properties Summary
| Designation | Mass (kg/m) | Area (cm²) | Depth (mm) | Width (mm) | Web Thk (mm) | Flange Thk (mm) | Ix (cm⁴) | Iy (cm⁴) | rx (cm) | ry (cm) | Zx (cm³) | Zy (cm³) | Zpx (cm³) | Zpy (cm³) |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| WPB 200x200 | 34.64 | 44.1 | 186 | 200 | 5.5 | 8.0 | 2944 | 1068.5 | 8.17 | 4.92 | 316.6 | 106.8 | 347.09 | 163.18 |
IS 12778 - Designation of Sections: Key Formulas, Tables & Symbols
| Symbol | Meaning | Unit |
|---|---|---|
| a | Sectional area | mm² |
| I_x | Moment of inertia about X-X axis | kg·mm² |
| I_y | Moment of inertia about Y-Y axis | kg·mm² |
| M | Mass per meter length | kg/m |
| e_x | Distance of extreme fibre from X-X axis | mm |
| e_y | Distance of extreme fibre from Y-Y axis | mm |
| Z_x | Section modulus about X-X axis | mm³ |
| Z_y | Section modulus about Y-Y axis | mm³ |
| Z_ox | Plastic section modulus about X-X axis | mm³ |
| Z_oy | Plastic section modulus about Y-Y axis | mm³ |
| r_x | Radius of gyration about X-X axis | mm |
| r_y | Radius of gyration about Y-Y axis | mm |
| Section Type | IS Code | Abbreviation |
|---|---|---|
| Beams | ISNPB | NPB |
| Beams/Columns | ISWPB | WPB |
| Pile Sections | ISPBP | PBP |
| Section | Mass (kg/m) | Area (cm²) | Depth (mm) | Width (mm) | Web Thickness (mm) | Flange Thickness (mm) | Ix (cm⁴) | Iy (cm⁴) | Zx (cm³) | Zy (cm³) | Zox (cm³) | Zoy (cm³) |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| WPB 200 x 200 x 6.5 | 42.26 | 53.8 | 190 | 200 | 6.5 | 10.0 | 3692 | 1335.5 | 388.6 | 133.6 |
IS 12778: Tolerances for Hot Rolled Parallel Flange Beams
Clause 7.2 & 9.3: Dimensional and mass tolerances must conform to IS 12779 (refer to IS 12779 for exact tolerance values).
Rolling and Cutting Tolerances: Not explicitly detailed in IS 12778; IS 12779 provides:
| Parameter | Tolerance Range |
|---|---|
| Length | ± 5 mm to ± 10 mm |
| Depth (D) | ± 2 mm |
| Width (B) | ± 2 mm |
| Web Thickness (t) | ± 0.3 mm to ± 0.5 mm |
| Flange Thickness (T) | ± 0.3 mm to ± 0.5 mm |
| Mass | ± 3% to ± 5% |
flowchart TD
A[IS 12778] --> B[Sectional Properties Tables]
A --> C[Refers to IS 12779 for Tolerances]
C --> D[Length, Width, Depth Tolerances]
C --> E[Thickness Tolerances]
C --> F[Mass Tolerances]
| Property | Symbol | Unit | Typical Range (Example) |
|---|---|---|---|
| Mass per meter | M | kg/m | 12.24 to 148.37 (WPB 100 to 250) |
| Cross-sectional Area | a | cm² | 15.6 to 189.0 |
| Depth | D | mm | 91 to 280 |
| Width | B | mm | 100 to 263 |
| Web Thickness | t | mm | 4.2 to 17.3 |
| Flange Thickness | T | mm | 5.5 to 27.6 |
| Root Radius | R | mm | 8 to 24 |
| Moment of Inertia (x-axis) | Ix | cm⁴ | 237 to 25,419 |
| Moment of Inertia (y-axis) | Iy | cm⁴ | 92.1 to 8,388.5 |
| Radius of Gyration (x) | rx | cm | 3.89 to 11.60 |
| Radius of Gyration (y) | ry | cm | 2.43 to 6.66 |
| Section Modulus (x) | Zx | cm³ | 52.0 to 1,815.6 |
| Section Modulus (y) | Zy | cm³ | 18.4 to 637.9 |
| Plastic Section Modulus (x) | Zpx | cm³ | 58.36 to 2,103.69 |
| Plastic Section Modulus (y) | Zpy | cm³ | 28.45 to 978.31 |
IS 12778: Tables of Dimensions and Properties for Steel Sections
The standard provides detailed tables for Wide Flange Beams (WPB) and Narrow Flange Beams (NPB) including:
| Parameter | Symbol | Unit | Description |
|---|---|---|---|
| Mass per unit length | M | kg/m | Weight of section per meter length |
| Cross-sectional Area | a | cm² | Total cross-sectional area |
| Depth | D | mm | Overall depth of the section |
| Width | B | mm | Flange width |
| Web Thickness | t | mm | Thickness of the web |
| Flange Thickness | T | mm | Thickness of the flange |
| Root Radius | R | mm | Radius at flange-web junction |
| Moment of Inertia about x | Ix | cm⁴ | Section moment of inertia about x-axis |
| Moment of Inertia about y | Iy | cm⁴ | Section moment of inertia about y-axis |
| Radius of Gyration about x | rx | cm | Radius of gyration about x-axis |
| Radius of Gyration about y | ry | cm | Radius of gyration about y-axis |
| Section Modulus about x | Zx | cm³ | Elastic section modulus about x |
| Section Modulus about y | Zy | cm³ | Elastic section modulus about y |
| Plastic Section Modulus x | Zpx | cm³ | Plastic section modulus about x |
| Plastic Section Modulus y | Zpy | cm³ | Plastic section modulus about y |
[ r = \sqrt{\frac{I}{A}} ] where (I) = moment of inertia, (A) = cross-sectional area.
| Mass (kg/m) | Area (cm
IS 12778: Notes on Production and Application - Key Points
| Designation | Mass (kg/m) | Area (cm²) | Depth (mm) | Width (mm) | Web Thickness (mm) | Flange Thickness (mm) | Iₓ (cm⁴) | Iᵧ (cm⁴) | Zₓ (cm³) | Zᵧ (cm³) | rₓ (cm) | rᵧ (cm) | Zₚₓ (cm³) | Zₚᵧ (cm³) |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| WPB 200x200 | 50.92 | 64.9 | 194 | 202 | 8.0 | 12.0 | 4531 | 1651.3 | 467.1 | 163.5 | 8.36 | 5.05 | 521.52 | 249.79 |
| NPB 200x100 | 22.36 | 28. |
IS 12778 Annexures & Additional Data - Key Formulas and Tables
| Designation | Mass (kg/m) | Area (cm²) | Depth (mm) | Width (mm) | Web Thickness (mm) | Flange Thickness (mm) | Ix (cm⁴) | Iy (cm⁴) | Zx (cm³) | Zy (cm³) | Zpx (cm³) | Zpy (cm³) |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| WPB 100x100 | 12.24 | 15.6 | 91 | 100 | 4.2 | 5.5 | 237 | 92.1 | 52.0 | 18.4 | 58.36 | 28.45 |
| WPB 200x200 | 74.01 | 94. |
Frequently Asked
IS 12778 (2004) specifies nominal dimensions and mass for hot rolled parallel flange beams, columns, and bearing piles as follows:
| Section Type | Dimensions Covered | Mass Range (Approximate) |
|---|---|---|
| Narrow Parallel Flange Beams | Various depths & flange widths | Light to medium mass sections |
| Wide Parallel Flange Beams | Larger depths & flange widths | Medium to heavy mass sections |
| Bearing Piles | Large sections for foundations | Heavy mass sections |
For exact values, refer to Tables 1-3 in IS 12778, which list:
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Note: Always verify dimensions and mass from the standard tables for design and procurement.
IS 12778 Classification of Parallel Flange Beams and Bearing Piles
Narrow Parallel Flange Beams (NPB):
Flange width is generally less than the beam depth. These are doubly symmetric hot-rolled sections with inside flange surfaces substantially parallel.
Example designation: NPB 300 × 150 × 36.52 (Depth 300 mm, Flange width 150 mm, Mass 36.52 kg/m).
Wide Parallel Flange Beams (WPB):
Flange width is generally closer to or greater than the beam depth, providing a wider bearing surface.
Parallel Flange Bearing Piles (PBP):
Sections specifically designed for bearing pile applications, with dimensions and mass conforming to Table 3 of IS 12778.
Key Points:
| Section Type | Flange Width (b) | Depth (d) | Usage |
|---|---|---|---|
| NPB | b < d | Nominal depth d | Beams with narrow flanges |
| WPB | b ≥ d | Nominal depth d | Beams with wide flanges |
| PBP | As per Table 3 | As per Table 3 | Bearing piles |
Refer to Tables 1-3 in IS 12778 for exact nominal dimensions and mass.
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IS 12778 provides comprehensive sectional properties for steel sections including Narrow Flange Beams (NPB) and Wide Flange Beams (WPB). These properties are tabulated for standard sections and include:
| Symbol | Description | Unit |
|---|---|---|
| a | Sectional area | mm² or cm² |
| Iₓ | Moment of inertia about X-X axis | kg·mm²/cm⁴ |
| Iᵧ | Moment of inertia about Y-Y axis | kg·mm²/cm⁴ |
| Zₓ | Section modulus about X-X axis | mm³ or cm³ |
| Zᵧ | Section modulus about Y-Y axis | mm³ or cm³ |
| Zₚₓ | Plastic section modulus about X-X axis | mm³ or cm³ |
| Zₚᵧ | Plastic section modulus about Y-Y axis | mm³ or cm³ |
| rₓ | Radius of gyration about X-X axis | mm or cm |
| rᵧ | Radius of gyration about Y-Y axis | mm or cm |
| M | Mass per unit length | kg/m |
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IS 12778 does not directly specify steel grades but refers to relevant standards for steel quality.
Steel grades for hot rolled parallel flange sections under IS 12778 are generally as per:
| IS Standard | Grade | Yield Strength (fy) |
|---|---|---|
| IS 2062 | E250, E350, E450 | 250, 350, 450 MPa |
| IS 8500 | M medium & H high strength | 350 to 550 MPa |
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Use IS 2062 or IS 8500 steel grades as per design and availability for beams, columns, and bearing piles.
Tolerances on Dimensions and Mass as per IS 12778:
| Parameter | Tolerance Range |
|---|---|
| Depth (D) | ± 1.5 mm to ± 3.0 mm (depending on size) |
| Flange width (B) | ± 1.0 mm to ± 2.0 mm |
| Web thickness (t) | ± 0.3 mm to ± 0.5 mm |
| Flange thickness (tf) | ± 0.4 mm to ± 0.6 mm |
| Mass per meter | ± 3% to ± 5% |
Note: Exact tolerances vary with section size and type; refer to IS 12779 Table 1 for precise values.
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For detailed tolerances, always consult the latest IS 12779 tables.
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