IS 127171989AI Search Enabled✦ AI Generated

Functional requirements of fire fighting equipment - High capacity portable pump set (1100-1600 1/min)

IS 12717:1989 specifies the functional requirements for high capacity portable fire fighting pump sets with capacities between 1100 to 1600 liters per minute. It covers design, materials, construction, testing, and performance criteria to ensure reliability and effectiveness in fire fighting operations. This standard is essential for manufacturers, suppliers, and users of portable pump sets used in industrial, railway, dockyard, and rural fire protection scenarios.

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1989Edition
Fire FightingCategory
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What This Standard Covers

IS 12717:1989 specifies the functional requirements for high capacity portable fire fighting pump sets with capacities between 1100 to 1600 liters per minute. It covers design, materials, construction, testing, and performance criteria to ensure reliability and effectiveness in fire fighting operations. This standard is essential for manufacturers, suppliers, and users of portable pump sets used in industrial, railway, dockyard, and rural fire protection scenarios.

Who Uses This Standard

  • Fire safety engineers
  • Fire fighting equipment manufacturers
  • Industrial safety managers
  • Fire brigade procurement officers
  • Maintenance technicians
  • Civil engineers involved in fire protection
  • Quality assurance professionals in fire equipment

Key Topics Covered

Pump set capacity and performance requirements
Materials and construction standards for pump components
Engine specifications including cooling and starting systems
Design and testing of centrifugal pumps and impellers
Priming system requirements and exhaust gas ejector primer
Control panel features and instrumentation
Workmanship, finish, and corrosion protection
Testing procedures including hydraulic and endurance tests
Marking and documentation requirements
Accessories and tools supplied with the pump set
Fuel tank design and capacity
Frame and portability features including handles and wheels

Table of Contents

1Scope

IS 12717 Scope Summary & Key Specifications

  • Scope: IS 12717 covers specifications related to certain engineering materials/products (exact scope not explicitly detailed in provided context). Compliance is judged by final test/analysis values rounded per IS 2:1960 rules.

  • Rounding Off:
    Final values must be rounded to the same number of significant digits as specified in the standard, following IS 2:1960.

  • Referenced Standards (Annex A):
    These are essential adjuncts for full compliance:

    IS No.Title
    IS 407:1981Brass tubes for general purposes
    IS 513:1986Cold-rolled low carbon steel sheets and strips
    IS 617:1975Aluminium and aluminium alloy ingots and castings
    IS 902:1974Suction hose couplings for firefighting
    IS 3601:1984Steel tubes for mechanical/general engineering
    IS 907:1884Suction strainers for firefighting
    IS 4643:1984Suction wrenches for fire brigade
    IS 6603:1972Stainless steel bars and flats
    IS 10004:1981Spark ignition engines performance
  • Standard Mark:
    Products conforming to IS 12717 bear the BIS Standard Mark, ensuring quality under BIS supervision.


Key Notes:

  • Always verify you have the latest edition/amendments.
  • Use referenced IS codes for detailed material specs.
  • Rounding and test compliance per IS 2:1960 is mandatory.

If you need specific formulas or tables, please specify the exact material/product or test type under IS 12717.

2Referenced Indian Standards

IS 12717: Referenced Indian Standards (Annex A)

This standard refers to the following key Indian Standards as adjuncts:

IS No.Title
IS 407 : 1981Brass tubes for general purposes
IS 513 : 1986Cold-rolled low carbon steel sheets and strips
IS 617 : 1975Aluminium and aluminium alloy ingots and castings
IS 902 : 1974Suction hose couplings for fire fighting
IS 907 : 1884Suction strainers, cylindrical type for fire fighting
IS 3601 : 1984Steel tubes for mechanical and general engineering
IS 4643 : 1984Suction wrenches for fire brigade use
IS 6603 : 1972Stainless steel bars and flats
IS 10004 : 1981Performance requirements for spark ignition engines

Important Notes:

  • Use IS 2:1960 for rounding off numerical values.
  • The Standard Mark signifies compliance with BIS quality and inspection systems.
  • Indian Standards are periodically reviewed and amended; always check for the latest edition.

For detailed specifications, refer to the respective IS documents listed above.

flowchart LR
    A[IS 12717] --> B[Annex A: Referenced IS]
    B --> C[IS 407: Brass Tubes]
    B --> D[IS 513: Steel Sheets]
    B --> E[IS 617: Aluminium Ingots]
    B --> F[IS 902: Fire Hose Couplings]
    B --> G[IS 907: Suction Strainers]
    B --> H[IS 3601: Steel Tubes]
    B --> I[IS 4643: Suction Wrenches]
    B --> J[IS 6603: Stainless Steel Bars]
    B --> K[IS 10004: Engine Performance]

This ensures you refer to the proper standards for materials and components relevant to IS 12717.

3General Requirements

IS 12717: General Requirements - Key Points & Specifications

1. Rounding Off (Clause 3):

  • Final test or analysis values shall be rounded as per IS 2:1960.
  • Retain the same number of significant digits as the specified value.

2. Referenced Standards (Annex A):
IS 12717 refers to these key Indian Standards for materials and components:

IS No.Title
IS 407:1981Brass tubes for general purposes
IS 513:1986Cold-rolled low carbon steel sheets and strips
IS 617:1975Aluminium and aluminium alloy ingots and castings
IS 902:1974Suction hose couplings for fire fighting
IS 3601:1984Steel tubes for mechanical and general engineering
IS 4643:1984Suction wrenches for fire brigade use
IS 6603:1972Stainless steel bars and flats
IS 907:1884Suction strainers for fire fighting purposes
IS 10004:1981Performance requirements for spark ignition engines

3. Quality Assurance:

  • Use of Standard Mark ensures compliance under BIS supervision.
  • Continuous quality checks by BIS are mandatory.

Summary Table: Rounding Off Rules (IS 2:1960)

Value TypeRule
Digit < 5Round down (truncate)
Digit ≥ 5Round up (increase preceding digit by 1)

Diagram: Compliance Flow

flowchart TD
    A[Test/Analysis Result] --> B[Round off per IS 2:1960]
    B --> C[Compare with Specified Value]
    C --> D{Complies?}
    D -->|Yes| E[Accept]
    D -->|No| F[Reject or Re-test]

Note: Always verify you have the latest edition/amendments of IS 12717 for compliance.

4Materials

IS 12717: Materials - Key Specifications & References

Materials Specifications:

  • Fuel Tank: Made from mild steel sheet as per IS 513:1986 (Cold-rolled low carbon steel sheets and strips).
  • Steel Tubes: As per IS 3601:1984 for mechanical and general engineering purposes.
  • Brass Tubes: As per IS 407:1981 for general purposes.
  • Aluminium & Alloys: As per IS 617:1975 for ingots and castings.
  • Stainless Steel Bars & Flats: As per IS 6603:1972.
  • Suction Hose Couplings & Strainers: As per IS 902:1974 and IS 907:1884 respectively.

Important Notes:

  • Materials must comply with respective IS standards ensuring quality and performance.
  • Use of Standard Mark confirms adherence to BIS inspection and quality control.
  • Final test values should be rounded off following IS 2:1960 rules.

Summary Table of Key Material IS Codes

Material TypeIS CodeDescription
Mild Steel SheetIS 513:1986Cold-rolled low carbon steel sheets
Steel TubesIS 3601:1984Steel tubes for mechanical/general engineering
Brass TubesIS 407:1981Brass tubes for general purposes
Aluminium & AlloysIS 617:1975Aluminium ingots and castings
Stainless Steel BarsIS 6603:1972Stainless steel bars and flats
Suction Hose CouplingsIS 902:1974Fire fighting hose couplings
Suction StrainersIS 907:1884Cylindrical type strainers for fire fighting

This ensures material quality and compatibility for fire fighting equipment as per IS 12717.

5Design and Construction

IS 12717: Design and Construction - Key Points

1. Referenced Standards (Annex A)

  • Design and construction must comply with related IS codes such as:
    • IS 407:1981 – Brass tubes
    • IS 513:1986 – Cold-rolled low carbon steel sheets
    • IS 3601:1984 – Steel tubes for mechanical purposes
    • IS 902:1974 – Suction hose couplings for firefighting
    • IS 6603:1972 – Stainless steel bars and flats
  • These ensure material quality, dimensions, and mechanical properties.

2. General Design Requirements

  • Materials must conform to relevant IS specifications.
  • Components like ejector nozzles (Clause 4.5.4) must follow stainless steel standards similar to Clause 4.2.
  • Final test values must be rounded as per IS 2:1960 rules.

3. Construction Specifications

  • Use materials per IS standards for durability and safety.
  • Follow quality control and inspection as per BIS guidelines.
  • Marking and traceability per Clause 2.1 and Table 8.

Example: Rounding Off (IS 2:1960)

Specified ValueFinal Value (Rounded)
12.34512.3 (1 decimal place)
0.05670.057 (3 significant figures)

Summary Diagram: Design & Construction Flow

flowchart TD
    A[Material Selection] --> B[Conform to IS Standards]
    B --> C[Component Design]
    C --> D[Manufacturing & Construction]
    D --> E[Quality Control & Testing]
    E --> F[Marking & Certification]

Note: For detailed design formulas and tables, refer to the specific IS codes listed in Annex A of IS 12717.

6Workmanship and Finish

IS 12717: Workmanship and Finish - Key Points

  • Clause 6.1: All parts of the unit must exhibit good workmanship — smooth, clean, free from defects like burrs, cracks, or sharp edges.

  • Lifting Handles (Clause 5.8):

    • Four spring-loaded handles (2 front, 2 rear).
    • Handles must fold inside when not in use.
    • Optional detachable wheels may be provided for mobility.
  • Rounding Off (per IS 2:1960):

    • Test/analysis results must be rounded off to the same number of significant digits as the specified value.
    • Ensures consistency and clarity in compliance reporting.

Summary Table: Workmanship Requirements

AspectSpecification
Surface FinishSmooth, free from defects
Handles4 spring-loaded, foldable
WheelsOptional detachable
Rounding OffFollow IS 2:1960 rules for numerical values

This ensures the product is durable, safe, and user-friendly with consistent quality control.

flowchart LR
    A[Unit Parts] --> B[Good Workmanship]
    B --> C{Surface Quality}
    C -->|Smooth| D[No burrs/cracks]
    C -->|Handles| E[4 spring-loaded, foldable]
    C -->|Wheels| F[Optional detachable]
    B --> G[Rounding Off]
    G --> H[IS 2:1960 rules]
7Instruction Book and Equipment

IS 12717: Instruction Book and Equipment – Key Points

  • Instruction Book (Clause 7.1):

    • Must include operating and normal maintenance procedures.
    • Should contain an itemized, illustrated spare parts list with reference numbers for all parts.
  • Marking Requirements (Clause 8.1): Each pump unit must be permanently marked with:

    • Manufacturer's name and trade name
    • Output capacity (liters/min)
    • Weight of the pump set
    • Year of manufacture
    • Serial numbers and type of engine and pump
    • Short operation instructions
  • Painting (Clause 6.2):

    • Frame and fuel tank painted fire red except stainless steel parts (fuel tank, tubular framework).

Summary Table for Marking (Clause 8.1)

Marking ItemDescription
ManufacturerName and trade name
Output CapacityPump output in liters per minute
WeightTotal weight of pump set
Year of ManufactureManufacturing year
Serial NumbersEngine and pump serial/type
Operation InstructionsBrief usage instructions

This ensures safety, traceability, and ease of maintenance for firefighting pump sets.

8Marking

IS 12717 - Marking Requirements (Clause 8.1)

Each pump unit must be clearly and permanently marked with:

  • Manufacturer's name and trade name
  • Output capacity of pump (liters per minute, l/min)
  • Weight of the pump set
  • Year of manufacture
  • Serial numbers and type of engine and pump
  • Short operating instructions

Additional Notes:

  • Marking ensures traceability and user guidance.
  • Rounding of numerical values must follow IS 2:1960 rules for consistency.
  • The Standard Mark usage is governed by the Bureau of Indian Standards Act, 1986, ensuring product conformity and quality control.

Summary Table: Marking Information

Marking ItemDetails
Manufacturer NameFull name and trade name
Output CapacityIn liters/minute (l/min)
WeightTotal pump set weight
Year of ManufactureFour-digit year
Serial Numbers & TypeEngine & pump identification
Operating InstructionsBrief usage guidelines

This marking ensures compliance, quality assurance, and ease of identification for pump units under IS 12717.

Annex AList of Referenced Indian Standards

IS 12717 - List of Referenced Indian Standards (Annex A, Clause 2.1)

This clause provides a table of essential IS codes referenced as adjuncts to IS 12717, covering specifications for materials and components used in fire fighting and general engineering.

IS No.Title
IS 407 : 1981Brass tubes for general purposes (3rd revision)
IS 513 : 1986Cold-rolled low carbon steel sheets and strips (3rd revision)
IS 617 : 1975Aluminium and aluminium alloy ingots and castings (2nd revision)
IS 902 : 1974Suction hose couplings for fire fighting purposes (2nd revision)
IS 907 : 1884Suction strainers, cylindrical type for fire fighting
IS 3601 : 1984Steel tubes for mechanical and general engineering purposes (2nd revision)
IS 4643 : 1984Suction wrenches for fire brigade use (1st revision)
IS 6603 : 1972Stainless steel bars and flats
IS 10004 : 1981Performance requirements for spark ignition engines for automotive purposes

Key Notes:

  • These standards ensure quality and compatibility of materials and components in fire fighting equipment.
  • All products under these standards carry the BIS Standard Mark, guaranteeing compliance through inspection and testing.
  • Periodic revisions and amendments are issued; users should verify they have the latest edition.

BIS Contact & Offices

  • Headquarters: Manak Bhavan, 9 Bahadur Shah Zafar Marg, New Delhi 110002
  • Regional offices in New Delhi, Calcutta, Chandigarh, Madras, Bombay, and branches nationwide.

For detailed specifications, refer to respective IS codes from BIS publications.

Popular Questions About IS 12717

?What materials are specified for pump casing and impeller construction?

According to IS 12717:

Materials for Pump Casing and Impeller (Clause 4.1)

  • Pump Casing, Delivery Outlets, and Impeller shall be made from one of the following materials:
    • Aluminium alloys: Grades 4600, 4450, 4223, or 4923 as per IS 617:1975
    • Leaded Tin Bronze: Grade II as per IS 318:1962
    • Stainless Steel: Grade 04 Cr Ni 10 as per IS 6603:1972

Additional Notes:

  • The impeller must be dynamically balanced for smooth operation (Clause 5.5.2).
  • Pump shaft and wear components use stainless steel Grade VII Cr 13 Ni 9 (Clause 4.2).

Summary Table:

ComponentMaterial OptionsIS Code Reference
Pump Casing, Delivery Outlets, ImpellerAluminium Alloy (Grades 4600, 4450, 4223, 4923), Leaded Tin Bronze (Grade II), Stainless Steel (04 Cr Ni 10)IS 617:1975, IS 318:1962, IS 6603:1972

This ensures corrosion resistance, strength, and durability for pump components.

?What are the engine requirements for the portable pump set?

Engine Requirements for Portable Pump Set (IS 12717)

  • Cylinders: Minimum 3 cylinders.
  • Standard Compliance: Must conform to IS 10004:1981.
  • Power: Sufficient to deliver the required pump output (1100-1600 l/min).
  • Starting System:
    • Electric start with 12 V battery, capacity 92 Ah.
    • Hand start backup, preferably recoil rope type.
  • Battery Charging: Engine must have a generator/alternator to charge the 12 V battery.

These ensure reliable operation and quick start-up in firefighting scenarios.

Loading diagram...
?How is the priming system designed and operated according to this standard?

According to IS 12717, the priming system for high-capacity portable fire pumps is designed and operated as follows:

  • Primer Type: Preferably an exhaust gas ejector type (Clause 5.6.2), operated manually via a priming lever.
  • Operation: The exhaust gas from the engine creates a vacuum in the primer, removing air from the pump casing and suction line to enable quick priming.
  • Pump Design: The pump is a single-stage centrifugal type, directly engine-mounted with flexible coupling (Clause 5.5.1).
  • Accessibility: The impeller and priming device are easily accessible for maintenance.
  • Sealing: Uses a self-adjusting mechanical seal (carbon ring on stainless steel face) to prevent leakage.
  • Additional Features: Suction and delivery ports have round threads and instantaneous couplings with screw-down valves; blank caps are provided when not in use (Clause 5.5.1).

This design ensures rapid and reliable priming essential for firefighting operations.

Loading diagram...
?What performance tests must the pump set undergo before certification?

According to IS 12717, before certification, the pump set must undergo the following performance tests:

1. Hydraulic and Mechanical Tests (Clause 5.5.2)

  • Impeller dynamically balanced.
  • Hydraulic pressure test: 16.5 kgf/cm² for 2 minutes.

2. Performance Test (Clause 5.5.3 & 5.5.4)

  • Tested at rated output (1100 to 1600 l/min) at a suction lift of 3 m with only internal and suction strainer fitted.
  • Continuous operation for 4 hours at:
    • Water temperature: 27 ± 2°C
    • Atmospheric pressure: 760 mm Hg

3. Allowances (Deductions) for Performance

ParameterAllowance/Deduction
Output- 1% per 2.5°C rise in water temp
- 4% per 300 m above mean sea level
- Humidity: 0% up to 75%, then 1% per 3% increase between 75-95%
Lift- 300 mm per 300 m above mean sea level
- 1% per 2.5°C rise in water temp

Summary Diagram of Testing Procedure

Loading diagram...

This ensures pump reliability under standard and adjusted environmental conditions before certification.

?What control panel features and gauges are required for operation?

According to IS 12717 Clause 5.7, the control panel for the pump engine must include the following features and gauges:

  • Throttle control
  • Cold start control (choke)
  • Primer control (lever)
  • Ignition interrupter switch
  • Pump suction compound gauge
  • Pump delivery pressure gauge
  • Engine oil pressure gauge
  • Flood light switch
  • Engine water temperature gauge
  • Engine battery condition indicator/meter

Additional requirements:

  • These controls and gauges should be grouped conveniently.
  • The control panel must be mounted adjacent to the pump suction/delivery points for easy operation and monitoring.

This ensures effective engine operation, monitoring of critical parameters, and safety during pump use.

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