IS 119251986AI Search Enabled✦ AI Generated

pitch-impregnated fibre pipes and fittings for drainage purposes

IS 11925:1986 specifies requirements for pitch-impregnated fibre pipes and fittings used primarily for drainage purposes, including perforated pipes for sub-surface drainage. This standard covers materials, dimensions, joint types, mechanical and chemical performance tests, and marking requirements to ensure durability, water-tightness, and suitability for various drainage applications. It is intended for manufacturers, engineers, and quality controllers involved in the production, installation, and inspection of drainage piping systems.

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70Clauses Indexed
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1986Edition
Public Health EngineeringCategory
Alternative search terms: IS 11925 PDF, IS 11925 pdf free download, IS 11925 free download pdf, IS11925 PDF, IS-11925 PDF, IS 11925 1986 PDF, IS 11925:1986 PDF, IS 11925-1986 PDF, IS 11925 (1986) PDF, IS 11925 1986 edition PDF, IS 11925 edition 1986 PDF

What This Standard Covers

IS 11925:1986 specifies requirements for pitch-impregnated fibre pipes and fittings used primarily for drainage purposes, including perforated pipes for sub-surface drainage. This standard covers materials, dimensions, joint types, mechanical and chemical performance tests, and marking requirements to ensure durability, water-tightness, and suitability for various drainage applications. It is intended for manufacturers, engineers, and quality controllers involved in the production, installation, and inspection of drainage piping systems.

Who Uses This Standard

  • Civil Engineers
  • Sanitary Engineers
  • Quality Control Inspectors
  • Manufacturers of Fibre Pipes and Fittings
  • Public Health Engineers
  • Drainage System Designers
  • Construction Project Managers

Key Topics Covered

Material specifications for pitch-impregnated fibre pipes
Dimensions and tolerances of pipes and fittings
Types of joints including spigot and socket, taper coupling, snap ring, and 'O' ring joints
Mechanical performance tests such as crushing strength, beam strength, and impact resistance
Chemical resistance tests including boiling water and kerosene immersion
Requirements for perforated pipes used in sub-surface drainage
Fabrication and adhesive testing for fittings
Water-tightness and leakage tests for joints
Marking and certification requirements
Installation considerations and joint flexibility
Standardized testing procedures and apparatus
Quality assurance and compliance criteria

Table of Contents

0Introduction

IS 11925: Introduction - Key Specifications & Tables

  • Material (Clause 6.3):
    Polypropylene fittings must be black, made from isotactic polypropylene polymer or copolymer with stabilizers, lubricants, fillers.
    Minimum body wall thickness is per Table 6 (not fully provided here).

Key Tables Summary:

TableDescriptionNominal Bore (mm)Key Dimensions
2Taper Coupling Joints (Clause 5.2)50 to 225Coupling length (L), Pipe joint length (F), Gap (G), Wall thickness (T), Diameter inside large end
3Snap Ring Joints (Clause 5.3)75 to 150Mid zone diameters (D1, D2, D3), Insertion depth (L1), Ring seal depth (L2), Lead-in (a), Thickness (T)
4'O' Ring Joints (Clause 5.4)100, 150Internal diameter (G), Coupling thickness (H), Groove dimensions (A, C), Socket length (K), Distance register (D3)
5Spigot and Socket (Clause 5.5)50 to 225Length of spigot (F)

Example: Taper Coupling Joint Dimensions (Table 2)

Nominal Bore (mm)Coupling Length L (min-max, mm)Pipe Joint Length F (mm)Gap G (min-max, mm)Coupling Wall Thickness T (Polypropylene, mm)
5073.7 - 76.236.36.4 - 12.73.8
10099.6 - 102.149.36.4 - 12.74.6
15099.6 - 102.149.36.4 - 12.76.9
225
1Scope

IS 11925 - Scope: Key Specifications & Tables Summary

Scope: Covers dimensions, materials, and tolerances for polypropylene pipes and fittings used in pressure applications.


Key Tables & Specifications:

1. Material & Fittings (Clause 6.3)

  • Polypropylene fittings: Black, isotactic polypropylene polymer/copolymer.
  • Minimum body wall thickness per Table 6 (not fully shown here).

2. Pipe Dimensions (Clause 4.1.2, Table 1)

Nominal Bore (mm)Min Internal Dia. (mm)Max Internal Dia. (mm)
505054
757580
100100106
125125133
150150160
200200213
225225239

3. Taper Coupling Joints (Table 2)

  • Coupling length (L): Varies by bore, e.g., 50 mm bore: 73.7–76.2 mm.
  • Pipe joint length (F): e.g., 50 mm bore: 36.3 mm (±0.25 mm).
  • Gap at initial contact (G): e.g., 50 mm bore: 6.4–12.7 mm.
  • Wall thickness (T):
    • Impregnated fibre: 6.4 mm (min for 50 mm bore).
    • Polypropylene tapered ends: 3.8 mm (min for 50 mm bore).

4. Snap Ring Joints (Table 3)

  • Mid zone diameters (Socket DI, Throat D2).
  • Insertion depth (LI), ring seal depth (L2).
  • Lead-in (a), thickness (T), outside pipe diameter (D+).

5. O-Ring Joints (Table 4)

  • Internal diameter (G), coupling thickness (H).
  • Groove dimensions (width A, diameter C).
  • Socket length (K), distance
2Definitions

IS 11925: Key Definitions and Specifications

1. Definitions (Clause 2.0)

  • Standard definitions apply for pipe fittings, joints, and materials used.
  • Polypropylene fittings (Clause 6.3) are black, made from isotactic polypropylene with stabilizers, lubricants, fillers.
  • Minimum body wall thickness as per Table 6.

2. Important Tables Summary

TableDescriptionKey Parameters
Table 2Taper Coupling Joints (Clause 5.2)Coupling length (L), Pipe joint length (F), Gap at initial contact (G), Wall thickness (T), Diameter inside large end, Wall thickness at male end
Table 3Snap Ring Joints (Clause 5.3)Socket diameter (D1), Throat (D2), Distance register (D3), Insertion depth (L1), Ring seal depth (L2), Lead in (a), Thickness (T), Pipe outside diameter (D+)
Table 4'O' Ring Joints (Clause 5.4)Internal coupling diameter (G), Coupling thickness (H), Groove diameter (C), Groove width (A), Socket length (K), Distance register (D3)
Table 5Spigot and Socket (Clause 5.5)Spigot length (F) with tolerance

3. Example: Taper Coupling Joint Dimensions (Table 2)

Nominal Bore (mm)L (min-max, mm)F (mm)G (min-max, mm)T (Polypropylene, mm)
5073.7 - 76.236.36.4 - 12.73.8
10099.6 - 102.149.36.4 - 12.74.6
15099.6 - 102.149.36.4 - 12.76.9

4. Notes:

3Materials

IS 11925 - Materials: Key Formulas, Tables & Specifications


1. Material Specifications (Clause 6.3)

  • Polypropylene fittings: Black, isotactic polypropylene or copolymer.
  • Minimum body wall thickness as per Table 6 (not fully provided here).

2. Dimensional Tables

ParameterNominal Bore (mm)5075100125150200225
Coupling Length, L (mm)Min73.786.999.699.699.6127127
Max76.289.4102.1102.1102.1129.5129.5
Pipe Joint Length, F (mm)±0.25 mm36.342.949.349.349.363.063.0
Gap at Initial Contact, G (mm)Min6.46.46.46.46.49.412.7
Max12.712.712.712.712.722.025.4
Coupling Wall Thickness, T (Polypropylene, mm)Min3.84.14.65.36.99.19.1

Refer to Tables 3, 4, 5 for Snap Ring, O-Ring joints, and Spigot & Socket dimensions.


3. Test Requirements (Clause 7.1.7)

Nominal Bore (mm)Span, S (mm)Overall Length, L (mm)Load at Rupture (kg)Min Deflection (mm)
4General Requirements and Dimensions

IS 11925: General Requirements & Dimensions Summary

1. Pipe Dimensions (Clause 4.1.2, Table 1)

Nominal Bore (mm)5075100125150200225
Min Internal Dia (mm)5075100125150200225
Max Internal Dia (mm)5480106133160213239
  • Pipes must have circular cross-section within these limits.

2. Taper Coupling Joints (Clause 5.2, Table 2)

Parameter5075100125150200225
Coupling Length, L (min-max, mm)73.7-76.286.9-89.499.6-102.199.6-102.199.6-102.1127-129.5127-129.5
Pipe Joint Length, F (±0.25 mm)36.342.949.349.349.363.063.0
Gap at Initial Contact, G (min-max, mm)6.4-12.76.4-12.76.4-12.76.4-12.76.4-12.79.4-22.012.7-25.4
Coupling Wall Thickness, T (Polypropylene, mm)3.84.14.65.36.99.19.1

3. Snap Ring Joints (Clause 5.3, Table 3)

  • For nominal bores 75 to 150 mm.
  • Key dimensions include socket diameter (
5Joints and Couplings

IS 11925: Key Specifications for Joints and Couplings


1. Taper Coupling Joints (Clause 5.2, Table 2, Fig. 2)

ParameterNominal Bore (mm)5075100125150200225
Coupling length, L (min-max)mm73.7-76.286.9-89.499.6-102.199.6-102.199.6-102.1127-129.5127-129.5
Pipe joint length, F (±0.25 mm)mm36.342.949.349.349.363.063.0
Gap at initial contact, G (min-max)mm6.4-12.76.4-12.76.4-12.76.4-12.76.4-12.79.4-22.012.7-25.4
Coupling wall thickness, T (Impregnated fibre, min)mm6.47.18.110.411.711.516.0
Coupling wall thickness, T (Polypropylene, min)mm3.84.14.65.36.99.19.1

2. Snap Ring Joints (Clause 5.3, Table 3, Fig. 3)

ParameterNominal Bore (mm)75100125150
Socket diameter, D1mm108.3135.0174.7201.8
Throat diameter, D2mm98.7
6Fittings

IS 11925 - Key Specifications for Fittings

1. Material & Thickness (Clause 6.3, Table 6)

  • Material: Black polypropylene (homopolymer or copolymer) with stabilizers.
  • Body wall thickness (mm):
Nominal Bore (mm)5075100125150200225
Below ground3.53.54.05.25.27.07.0
Above ground2.72.72.73.83.83.83.8

2. Taper Coupling Joints (Clause 5.2, Table 2)

Parameter5075100125150200225
Coupling length, L (mm)73.7-76.286.9-89.499.6-102.199.6-102.199.6-102.1127.0-129.5127.0-129.5
Pipe joint length, F (mm)36.342.949.349.349.363.063.0
Gap at initial contact, G (mm)6.4-12.76.4-12.76.4-12.76.4-12.76.4-12.79.4-22.012.7-25.4
Coupling wall thickness, T (impregnated fibre, mm)6.47.18.110.411.711.5
7Test Requirements

IS 11925: Key Test Requirements Summary


1. Beam Strength & Deflection of Pipes (Clause 7.1.7)

  • Test machine speed: 13 mm/min
  • Test piece length (L): From Table 9 (see below)
  • Test conditions: 27 ± 2°C for 14 days prior
  • Setup: V blocks + central load via flexible strap (Fig. 10)
  • Acceptance:
    • Deflection at rupture ≥ 5 mm
    • Load at rupture ≥ specified load (Table 9)
Nominal Bore (mm)Span S (mm)Length L (mm)Load (kg)
50305500450
75610760450
1006107601000
1256107601900
15091510702000
200122014203175
225122014204060

2. Resistance to Flattening (Clause 7.1.5)

  • Oven temp: 65 ± 1°C for 48 hours
  • Cooling: 1 hour at 27 ± 2°C
  • Acceptance: Diameter decrease ≤ 3% at load point
Nominal Bore (mm)Test Load (kg)Equivalent Load (kg/m)
5025167
7525167
10025167
12529194
15029194
20036240
22536240

3. Impact Test (Clause 7.2.1)

  • Specimen: Complete fitting, major axis horizontal
8Marking and Certification

IS 11925: Marking and Certification Key Points

1. Marking Requirements (Clause 8.1)

  • Pipes, couplings, and fittings for drainage must be marked with:
    • Manufacturer's identification mark.
    • Manufacturer's batch number.

2. BIS Certification Marking (Clause 8.2 & 8.2.1)

  • Use of the BIS Standard Mark is regulated by the Bureau of Indian Standards Act, 1986.
  • Manufacturers must obtain a license from BIS to use the Standard Mark.
  • Contact BIS regional or branch offices for licensing details.

3. Important Contact Information for BIS Offices

RegionAddress & Phone Number
CentralManak Bhavan, 9 Bahadur Shah Zafar Marg, New Delhi - 323 76 17, 323 48 41
Eastern1/14 CIT Scheme VII M, V.I.P. Road, Calcutta - 337 86 62
NorthernSCO 335-336, Sector 34-A, Chandigarh - 60 38 43
SouthernC.I.T. Campus, IV Cross Road, Madras - 235 23 15
WesternManakalaya, E9 MIDC, Marol, Andheri (East), Bombay - 832 92 95

(Branch offices and inspection points are also listed in the code for local support.)


Summary Table: Flattening Test Load (Clause 7.1.5)

Nominal Bore (mm)Test Load (kg)Equivalent Load (kg/m)
5025167
7525167
10025167
12529194
15029194
20036240
22536240

Notes:

  • Flattening test oven conditions: 65 ± 1°C for 48 hours.
  • Max allowable diameter decrease after test: 3%.

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9Annexures (if any)

IS 11925 Annexures: Key Tables & Specifications Summary

The standard provides detailed dimensional tables for various joint types and fittings used in polypropylene piping systems:


1. Table 2: Taper Coupling Joints (Clause 5.2)

ParameterNominal Bore (mm)5075100125150200225
Coupling length, L (min-max)mm73.7-76.286.9-89.499.6-102.199.6-102.199.6-102.1127-129.5127-129.5
Pipe joint length, Fmm36.342.949.349.349.363.063.0
Gap at initial contact, Gmm6.4-12.76.4-12.76.4-12.76.4-12.76.4-12.79.4-22.012.7-25.4
Coupling wall thickness, T (polypropylene tapered ends)mm3.84.14.65.36.99.19.1

2. Table 3: Snap Ring Joints (Clause 5.3)

ParameterNominal Bore (mm)75100125150
Socket diameter, D1mm108.3135.0174.7201.8
Throat diameter, D2mm98.7125.4159.6186.3
Distance register, D3mm86.4114.3132.4167.6
Insertion depth, L1

Popular Questions About IS 11925

?What materials are specified for pitch impregnation in fibre pipes under IS 11925?

According to IS 11925 (1986) for pitch-impregnated fibre pipes:

  • The pipe material is a preformed felted fibrous structure.
  • This fibrous structure is impregnated with pitch, bitumen, or other equally suitable compounds.
  • These materials must conform to the requirements specified in Clause 7 of the standard (not provided here but typically includes properties like penetration, softening point, and durability).

Summary:

Material for ImpregnationPurpose
PitchWaterproofing & durability
BitumenAlternative to pitch
Other suitable compoundsMust meet performance criteria

This impregnation ensures resistance to moisture and chemical attack for drainage pipes.

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?Which types of joints are covered and how do they ensure water-tightness?

Types of Joints Covered in IS 11925 and Water-Tightness Assurance

  • Joints covered:

    • Soil Pipe 'O' Ring Joints (Clause 5.4): Telescopic joints using rubber 'O' rings complying with IS 5382-1969.
    • Snap Ring Joints (Clause 5.3): Use snap rings for sealing.
    • Spigot and Socket or Rebated Joints (Clause 5.5): Have rebates at midwall thickness to improve sealing.
    • Other joints in Clauses 5.2, 5.3, 5.4 must pass water-tightness tests; joints in 5.5 and 5.6 are exempt.
  • Water-tightness ensured by:

    • Use of 'O' rings or snap rings that conform to IS 5382-1969.
    • Hydrostatic testing under 6 m water head for 1 hour without leakage (Clause 7.3):
      • Static head test for fixed joints.
      • Straight draw test for telescopic joints (axial extension of 10 mm).
      • Deflection test with angular displacement (up to 45 mm/m for small pipes).
      • Shear resistance test under pressure.
    • Joints are firmly held but allow axial/horizontal movement during testing to simulate field conditions.

Summary Table of Tests for Water-Tightness (Clause 7.3)

Test TypeConditionRequirement
Static Head TestFixed joint, 6 m water head, 1 hrNo leakage
Straight Draw TestTelescopic joint, 10 mm axial extensionNo leakage
Deflection TestAngular deflection (45 mm/m or 25 mm/m)No leakage
Shear Resistance TestUnder 6 m water headNo leakage
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?What mechanical tests are required to verify pipe and fitting strength?

Mechanical Tests to Verify Pipe and Fitting Strength as per IS 11925

  1. Crushing Strength Tests (Clause 7.1.6)

    • Test pieces (300 mm length for pipes; entire coupling/fitting tested) are crushed horizontally between flat plates at 13 mm/min.
    • Conditioning:
      • Dry: 24 hrs at 27 ± 2℃ in air.
      • Wet: 24 hrs immersion in water at 27 ± 2℃, tested within 30 mins of removal.
      • Kerosene resistance: 10 days immersion in kerosene (boiling range 150-270℃), tested within 30 mins of removal.
    • Load at rupture must meet or exceed values in Table 8 (e.g., 500 kg for 50 mm pipe length).
  2. Joint Tests (Clause 7.3)

    • Static Head Test: Joints withstand 6 m water head pressure for 1 hour without leakage.
    • Straight Draw Test (Telescopic Joints): Must hold 6 m water head while extended axially 10 mm for 1 hour.
    • Deflection Test: Joints withstand 6 m water head under angular deflection (45 mm/m for ≤150 mm bore; 25 mm/m for ≥200 mm bore).
    • Shear Resistance Test: Joints withstand 6 m water head under shear forces.
  3. Weld Line Tensile Strength (Clause 7.2.2)

    • Socket ring cut from fitting is driven axially over a steel plug gauge the specified distance without fracture (see Table 10).

Key Tables Extract

Nominal Bore (mm)Crushing Load (kg) PipeCoupling Load (kg)Weld Line Drive Distance (mm)
5050012225
7550014332
10050016938
12559019538
15059019547
20072530450
?How does the standard address chemical resistance of pipes and fittings?

IS 11925 addresses chemical resistance of pitch impregnated fibre pipes and fittings mainly through conditioning and testing under aggressive environments:

  • Clause 7.1.6 (Crushing Strength Tests) includes a Resistance to Kerosene test:

    • Test pieces immersed in kerosene (boiling range 150-270℃) for 10 days.
    • After removal, load at rupture must meet minimum values in Table 8.
    • This simulates chemical exposure and ensures mechanical integrity post-exposure.
  • Clause 6.2 (Fittings Fabrication):

    • Adhesives used must be at least as chemically resistant as the pipe material.
    • They must pass tests for chemical attack and boiling water resistance (Clause 7.1.8).
  • Clause 7.1.4 (Heat Resistance):

    • Pipes/fittings heated at 80±1℃ for 8 hours should show no distortion or impregnant exudation, indicating stability under thermal and chemical stress.

Summary:

  • Chemical resistance is verified by immersion in kerosene for 10 days and subsequent mechanical testing.
  • Adhesives and fabrication methods must maintain chemical resistance.
  • Heat stability tests ensure no degradation under elevated temperature.

This ensures pipes and fittings maintain strength and integrity under chemical exposure typical in drainage applications.

?What are the dimensional tolerances for pipes and couplings according to this standard?

According to IS 11925, the dimensional tolerances for pipes and couplings are as follows:

Pipes:

  • Length tolerance: Maximum deviation of ±10 mm per meter measured on the inside curve using a 1 m straight edge (Clause 4.1.1).

Couplings (from Tables 2 to 5):

ParameterTolerance/Dimension Details
Coupling length, LVaries by nominal bore (e.g., 50 mm bore: 73.7 to 76.2 mm)
Pipe joint length, FTolerance of ±0.25 mm
Gap at initial contact, GVaries by bore (e.g., 50 mm bore: 6.4 to 12.7 mm)
Coupling wall thickness, T (polypropylene)Minimum values given per bore (e.g., 50 mm bore: 3.8 mm)
Spigot length, FTolerance of +2.5 mm (e.g., 50 mm bore: 19 mm length)
Snap ring joint dimensionsSpecific diameters and thicknesses per bore (see Table 3)
O-ring joint dimensionsSpecific groove widths, coupling thickness, etc. (Table 4)

Summary:

  • Coupling and pipe joint dimensions have strict minimum and maximum limits varying by nominal bore.
  • Tolerances are explicitly given for pipe joint length (±0.25 mm) and spigot length (+2.5 mm).
  • Wall thickness and diameters have minimum specified values for structural integrity.

Example: Coupling length for 100 mm bore pipe

  • Minimum: 99.6 mm
  • Maximum: 102.1 mm

This ensures proper fit, sealing, and mechanical performance as per IS 11925.

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