IS 11833:1986 specifies requirements for dry powder fire extinguishers designed specifically for metal fires (Class D fires). It covers materials, construction, chemical composition, performance, and environmental considerations for extinguishers with capacities from 10 to 100 kg. This standard is essential for manufacturers, safety engineers, and fire protection professionals dealing with reactive metal fire hazards.
Overview
IS 11833:1986 specifies requirements for dry powder fire extinguishers designed specifically for metal fires (Class D fires). It covers materials, construction, chemical composition, performance, and environmental considerations for extinguishers with capacities from 10 to 100 kg. This standard is essential for manufacturers, safety engineers, and fire protection professionals dealing with reactive metal fire hazards.
Audience
Contents
Structure
IS 11833 covers dry powder fire extinguishers for metal fires, specifying materials, construction, dimensions, and environmental considerations.
| Component | Material | IS Code Reference |
|---|---|---|
| Body | Mild steel plates | IS: 2002-1982, IS: 226-1975 |
| Neck ring | Mild steel seamless tube | IS: 1239 (Part 1)-1979 |
| Cap, Discharge fittings, Drain plug | Leaded tin bronze / Brass | IS: 318-1981, IS: 319-1974 |
| Discharge nozzle, Applicator | Aluminium alloy / Brass | IS: 617-1975, IS: 319-1974 |
| Cap washer | Rubber | IS: 937-1981 |
| Syphon tube | Mild steel tube / Brass | IS: 3601-1984, IS: 407-1981 |
| Hose | Braided rubber/plastic | Bursting pressure ≥ 50 kgf/cm² |
| Nominal Capacity (kg) | Outside Diameter (mm) | Min. Thickness of Shell (mm) |
|---|---|---|
| 10 - 25 | 175 +10/-5 | ≥ 2 |
| 50 - 75 | ≤ 750 | ≥ 3.15 |
| 100 | ≤ 750 | ≥ 6 |
| Trade Name | Ozone Depleting Potential (ODP) | Atmospheric Life (Years) | Global Warming Potential (GWP) |
|---|---|---|---|
| Halon 1301 | 10.0 | 65 | 5600 |
| FM 200 | - | 41 | 3300 |
| FE 13 | - |
IS 11833: Key Formulas, Tables & Specifications for Capacity
| Nominal Capacity (kg) | Dry Powder Content (kg, Min) |
|---|---|
| 10 | 10 |
| 25 | 25 |
| 50 | 50 |
| 75 | 75 |
| 100 | 100 |
| Nominal Capacity (kg) | Outside Diameter (mm) | Thickness of Shell Material (mm) |
|---|---|---|
| 10, 25 | 175 +10 / -5 | Not less than 2 |
| 50, 75 | Not more than 750 | Not less than 3.15 |
| 100 | Not more than 750 | Not less than 6 |
| Capacity (kg) | Duration (seconds) |
|---|---|
| 10 | 20 to 30 |
| 25 | 30 to 40 |
| 50 | 40 to 50 |
| 75 | 50 to 60 |
| 100 | 70 to 80 |
flowchart TD
A[Nominal Capacity] --> B[Dry Powder Content]
B --> C[Body Dimensions]
C --> D[Thickness ≥ d/100]
D --> E[Discharge Capacity]
E --> F[Minimum 85% mass discharge]
F --> G[Discharge Duration per Capacity]
This summary ensures compliance with
IS 11833: Key Materials & Specifications for Fire Extinguisher Construction
| Component | Material(s) | IS Code Reference |
|---|---|---|
| Body | Mild steel plates | IS: 2002-1982, IS: 226-1975 |
| Neck ring | Mild steel seamless tube | IS: 1239 (Part 1)-1979 |
| Cap | Leaded tin bronze (Grade LTB-2) or Extruded brass (Type 1) | IS: 318-1981, IS: 319-1974 |
| Discharge fittings | Leaded tin bronze or Extruded brass | IS: 318-1981, IS: 319-1974 |
| Drain plug | Leaded tin bronze, Extruded brass, or MS plates | IS: 318-1981, IS: 319-1974, IS: 226-1975 |
| Discharge nozzle | Aluminium alloy, Extruded brass, or Leaded tin bronze | IS: 617-1975, IS: 319-1974, IS: 318-1981 |
| Applicator | Aluminium alloy/tube, Extruded brass, Leaded tin bronze | IS: 617-1975, IS: 1285-1975, IS: 319-1974, IS: 318-1981 |
| Cap washer | Rubber | IS: 937-1981 |
| Syphon tube | Mild steel tube or Brass Alloy No. 2 | IS: 3601-1984, IS: 407-1981 |
| Hose | Braided rubber plastic (burst pressure ≥ 50 kgf/cm²) | - |
| Nominal Capacity (kg) | Outside Diameter (mm) | Min. Shell Thickness (mm) |
|---|---|---|
| 10 | 175 (+10 / -5) | ≥ 2 |
| 50, 75 | ≤ 750 | ≥ 3.15 |
| 100 | ≤ 750 | ≥ 6 |
IS 11833: Key Construction Specifications for Fire Extinguishers
| Part | Material | IS Code Reference |
|---|---|---|
| Body | Mild steel plates | IS 2002-1982, IS 226-1975 |
| Neck Ring | Mild steel seamless tube | IS 1239 (Part 1)-1979 |
| Cap | Leaded tin bronze / Brass | IS 318-1981 (Grade LTB-2), IS 319-1974 |
| Discharge Fittings | Leaded tin bronze / Brass | IS 318-1981, IS 319-1974 |
| Drain Plug | Leaded tin bronze / Brass / MS | IS 318-1981, IS 319-1974, IS 226-1975 |
| Discharge Nozzle | Aluminium alloy / Brass / Bronze | IS 617-1975, IS 319-1974, IS 318-1981 |
| Applicator | Aluminium alloy / Brass / Bronze | IS 617-1975, IS 1285-1975, IS 319-1974, IS 318-1981 |
| Cap Washer | Rubber | IS 937-1981 |
| Syphon Tube | Mild steel tube / Brass | IS 3601-1984, IS 407-1981 |
| Hose | Braided rubber plastic | Bursting pressure ≥ 50 kgf/cm² |
| Nominal Capacity (kg) | Outside Diameter (mm) | Shell Thickness (mm) |
|---|---|---|
| 10, 25 | 175 +10/-5 | Not less than 2 |
| 50, 75 | Not more than 750 | Not less than 3.15 |
| 100 | Not more than 750 | Not less than 6 |
IS 11833: Components and Fittings - Key Specifications
| Component | Material | IS Specification |
|---|---|---|
| Body | Mild steel plates | IS: 2002-1982, IS: 226-1975 |
| Neck ring | Mild steel seamless tube | IS: 1239 (Part 1)-1979 |
| Cap | Leaded tin bronze / Extruded brass | IS: 318-1981 / IS: 319-1974 |
| Discharge fittings | Leaded tin bronze / Extruded brass | IS: 318-1981 / IS: 319-1974 |
| Drain plug | Leaded tin bronze / Brass / MS plates | IS: 318-1981 / IS: 319-1974 / IS: 226-1975 |
| Discharge nozzle | Aluminium alloy / Brass / Leaded tin bronze | IS: 617-1975 / IS: 319-1974 / IS: 318-1981 |
| Applicator | Aluminium alloy / Tube / Brass / Leaded tin bronze | IS: 617-1975 / IS: 1285-1975 / IS: 319-1974 / IS: 318-1981 |
| Cap washer | Rubber | IS: 937-1981 |
| Syphon tube | Mild steel tube / Brass | IS: 3601-1984 / IS: 407-1981 |
| Hose | Braided rubber plastic (burst pressure ≥ 50 kgf/cm²) | - |
| Nominal Capacity (kg) | Outside Diameter (mm) | Min. Thickness (mm) |
|---|---|---|
| 10, 25 | 175 +10/-5 | Not less than 2 |
| 50, 75 | Not more than 750 | Not less than 3.15 |
| 100 | Not more than 750 | Not less than 6 |
Note: Minimum thickness ≥ d/100, where d = diameter in mm.
Applicator Requirements (IS 11833)
Applicator Design (Clause 8.1):
Performance (Clause 12.1):
| Capacity (kg) | Duration (seconds) |
|---|---|
| 10 | 20 - 30 |
| 25 | 30 - 40 |
| 50 | 40 - 50 |
| 75 | 50 - 60 |
| 100 | 70 - 80 |
| Nominal Capacity (kg) | Outside Diameter (mm) | Shell Thickness (mm) |
|---|---|---|
| 10, 25 | 175 +10 / -5 | ≥ 2 |
| 50, 75, 100 | ≤ 750 | ≥ 3.15 (50,75), ≥ 6 (100) |
flowchart LR
Hose -->|Coupling| Applicator
Applicator -->|Extended pipe ≥1m| DomeBell
DomeBell -->|Deflecting vanes| PowderSprinkle
PowderSprinkle --> FireSurface
This ensures efficient, controlled powder discharge to suppress reactive metal fires per IS 11833.
Key Specifications:
| Parameter | Requirement |
|---|---|
| Coating Material | Zinc or Lead-Tin alloy (Tin ≥ 10%) |
| Coating Method | Hot dipping / Electrodeposition / Phosphating |
| Minimum Thickness | 0.025 mm |
| Thickness Measurement | IS: 3203-1982 |
flowchart LR
A[Internal Surface] --> B[Coating Application]
B --> C{Coating Type}
C -->|Zinc| D[Hot Dipping / Electrodeposition]
C -->|Lead-Tin Alloy| E[Hot Dipping / Electrodeposition]
C -->|Phosphating| F[Surface Treatment]
D & E & F --> G[Minimum Thickness 0.025 mm]
G --> H[Measurement per IS:3203-1982]
This treatment ensures the extinguisher's internal metal parts resist corrosion, extending service life and safety.
IS 11833: Performance Requirements & Tests Summary
| Capacity (kg) | Duration (seconds) |
|---|---|
| 10 | 20 – 30 |
| 25 | 30 – 40 |
| 50 | 40 – 50 |
| 75 | 50 – 60 |
| 100 | 70 – 80 |
| Agent | Life (Years) Atmosphere |
|---|---|
| Halon-13001 | <1 day |
| NAFS III | 12 |
| FE 25 | 36 |
| FE 241 | 6 |
| FE 36 | 250 |
| FM 200 | 41 |
| Halon 1301 | 65 |
| Others | - (stable) |
| Agent | GWP (100-year CO2 eq.) |
|---|---|
| Halon 1301 | 5600 |
| FE 13 | 12,100 |
| FE 36 | 8000 |
| FM 200 | 3300 |
| NAFS III | 1450 |
| Others | - |
| Substance | ODP |
|---|---|
| Halon 1301 | 10.0 |
| Halon 1211 | 3.0 |
| CFC-11 | 1.0 |
| Methyl Bromide | 0.6 |
Clause 13.1: Mandatory Markings on Each Extinguisher
Clause 13.1.1: Optional Marking
| Marking Item | Description/Value |
|---|---|
| Manufacturer/Trade-mark | Name or logo |
| Operation method | Clear instructions |
| Fire type | "DRY POWDER EXTINGUISHER FOR METAL FIRE" |
| Capacity | In kilograms (kg) |
| Recharge note | "RECHARGE AFTER USE" |
| Pressure test | Tested to 3.0 MN/m² (30 kgf/cm²) |
| Fire class suitability | Letter "D" |
| Manufacture year | Year printed |
| Working & Design pressure | Specified pressure values |
flowchart TD
A[Extinguisher Body] --> B[Marking Plate]
B --> C{Markings}
C -->|Manufacturer| D[Name/Trademark]
C -->|Operation| E[Method of Operation]
C -->|Fire Type| F["DRY POWDER EXTINGUISHER FOR METAL FIRE"]
C -->|Capacity| G[Capacity in kg]
C -->|Recharge| H["RECHARGE AFTER USE"]
C -->|Pressure
IS 11833: Environmental & Safety Requirements Summary
| Trade Name | ODP (Ozone Depleting Potential) |
|---|---|
| Halon 1301 | 10.0 |
| Halon 1211 | 3.0 |
| Halon 2402 | 6.0 |
| CFC-11 | 1.0 |
| CFC-12 | 1.0 |
| Methyl Bromide | 0.6 |
High ODP values indicate severe ozone layer impact.
| Trade Name | Designation | Life Time (Years) |
|---|---|---|
| Halon-13001 | CF 31 | < 1 day |
| NAFS III | HCFC (Blend A) | 12 |
| FE 25 | HCFC-125 | 36 |
| FM 200 | HFC-227 EA | 41 |
| FE 36 | HFC-227 fa | 250 |
| CEA 410 | FC-3-1-10 | 2,600 |
| Trade Name | GWP (100-year CO2 Equivalent) |
|---|---|
| Halon 1301 | 5,600 |
| FM 200 | 3,300 |
| FE 13 | 12,100 |
| FE 36 | 8,000 |
| NAFS III | 1,450 |
| CF 31 | < 5 |
| Capacity (kg) | Duration (seconds) |
|---|---|
| 10 | 20 – 30 |
| 25 | 30 – 40 |
| 50 | 40 – 50 |
| 75 |
IS 11833 - Packaging: Key Formulas, Tables, and Specifications
| Nominal Capacity (kg) | Outside Diameter (mm) | Thickness of Shell (mm) |
|---|---|---|
| 10 - 25 | 175 +10 / -5 | ≥ 2 |
| 50 - 75 | ≤ 750 | ≥ 3.15 |
| 100 | ≤ 750 | ≥ 6 |
| Component | Material | IS Code Reference |
|---|---|---|
| Body | Mild steel plates | IS: 2002-1982, IS: 226-1975 |
| Neck ring | Mild steel seamless tube | IS: 1239 (Part 1)-1979 |
| Cap | Leaded tin bronze / Brass | IS: 318-1981 / IS: 319-1974 |
| Discharge fittings | Leaded tin bronze / Brass | IS: 318-1981 / IS: 319-1974 |
| Drain plug | Leaded tin bronze / Brass / MS | IS: 318-1981 / IS: 319-1974 / IS: 226-1975 |
| Discharge nozzle | Aluminium alloy / Brass / Bronze | IS: 617-1975 / IS: 319-1974 / IS: 318-1981 |
| Applicator | Aluminium alloy / Brass / Bronze | IS: 617-1975 / IS: 319-1974 / IS: 318-1981 |
| Cap washer | Rubber | IS: 937-1981 |
| Syphon tube | Mild steel tube / Brass | IS: 3601-1984 / IS: 407-1981 |
| Hose | Braided rubber plastic | Bursting pressure ≥ 50 kgf/cm² |
IS 11833: Optional ECO Mark Requirements Summary
ECO Mark Purpose:
Introduced by the Ministry of Environment and Forests (MEF), the ECO Mark certifies environment-friendly products administered by BIS under the BIS Act, 1986.
Eligibility:
Clause Highlights:
Key Notes:
No explicit formulas or tables are given in IS 11833 for ECO Mark; compliance depends on additional environmental parameters defined per product type.
flowchart LR
A[Product] --> B{Has BIS ISI Mark?}
B -- No --> C[No ECO Mark]
B -- Yes --> D{Meets ECO criteria?}
D -- No --> E[ISI Mark only]
D -- Yes --> F[ISI Mark + ECO Mark]
Summary: ECO Mark is an optional environmental certification combined with ISI Mark, requiring compliance with additional eco-friendly criteria per product standards.
IS 11833: Amendments & Updates Key Points
| Table | Content | Key Data |
|---|---|---|
| Annex A (13.2.1) | Ozone Depleting Substances (ODS) & ODP values | Halon 1301: ODP = 10.0 (highest) |
| Annex B (13.2.2) | Atmospheric Life Time of Gas-Based Agents | FE 36: 250 years; NAFS III: 12 years |
| Annex C (13.2.3) | Global Warming Potential (GWP) vs CO2 | FE 13: 12,100; FM 200: 3,300; Halon 1301: 5,600 |
| Trade Name | ODP |
|---|---|
| Halon 1301 | 10 |
| Halon 1211 | 3 |
| CFC-11 | 1 |
| Methyl Bromide | 0.6 |
flowchart LR
A[Fire Extinguisher Agents] --> B{Environmental Impact}
B --> C[Ozone Depletion Potential (ODP)]
B --> D[Global Warming Potential (GWP)]
Frequently Asked
Materials specified for Dry Powder Metal Fire Extinguishers (IS 11833):
Body & Shell:
Discharge Fittings:
Discharge Nozzle:
Expellent Gas Cylinder:
Other Components:
| Part | Material & IS Code |
|---|---|
| Body | Mild steel plates (IS: 513), tubes (IS: 1239) |
| Discharge fittings | Leaded tin bronze (IS: 318), Brass (IS: 319) |
| Discharge nozzle | Aluminium alloy (IS: 407), Brass (IS: 319), Bronze (IS: 318) |
| Expellent gas cylinder | Mild steel (IS: 3601), Manganese steel (IS: 4947) |
| Hoses | Braided rubber/plastic, bursting pressure ≥ 50 kgf/cm² |
This ensures durability, corrosion resistance, and pressure containment suitable for metal fire extinguishers.
According to IS 11833, the minimum dry powder content for metal fire extinguishers is directly equal to their nominal capacity:
| Nominal Capacity (kg) | Minimum Dry Powder Content (kg) |
|---|---|
| 10 | 10 |
| 25 | 25 |
| 50 | 50 |
| 75 | 75 |
| 100 | 100 |
This ensures safety, performance, and compliance with IS 11833 for metal fire extinguishers.
According to IS 11833 Clause 8.1, the applicator design ensures safe and effective powder discharge on metal fires by:
This design achieves controlled, uniform powder distribution, minimizing splashing or scattering of burning metal and enhancing fire suppression efficiency while maintaining operator safety.
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IS 11833 imposes strict environmental restrictions as follows:
| Substance | Ozone Depleting Potential (ODP) |
|---|---|
| Halon 1211 | 3.0 |
| Halon 1301 | 10.0 |
| CFC-11 | 1.0 |
| Methyl Bromide | 0.6 |
This ensures environmental safety by avoiding substances harmful to the ozone layer and toxic metals in fire extinguisher components.
According to IS 11833, a dry powder metal fire extinguisher must pass the following performance tests:
Discharge Test (Clause 12.1):
The extinguisher, operated with its applicator at 27 ± 2℃ in still air, must discharge at least 85% by mass of its rated capacity.
Discharge Duration (Seconds) by Capacity:
| Capacity (kg) | Duration (s) |
|---|---|
| 10 | 20 to 30 |
| 25 | 30 to 40 |
| 50 | 40 to 50 |
| 75 | 50 to 60 |
| 100 | 70 to 80 |
The discharge must be a steady, low-pressure stream.
These ensure the extinguisher delivers sufficient agent effectively for metal fires (Class D).
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This ensures reliability and effectiveness in metal fire emergencies.
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