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Method of test for determination of true specific gravity of natural building stones

IS 1122:1974 specifies the standardized laboratory method for determining the true specific gravity of natural building stones. This test is essential for engineers, geologists, and construction professionals to accurately assess stone density, which influences material selection and structural design. The standard outlines sample preparation, drying, and measurement procedures to ensure consistent and reliable results for natural stones used in construction.

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What This Standard Covers

IS 1122:1974 specifies the standardized laboratory method for determining the true specific gravity of natural building stones. This test is essential for engineers, geologists, and construction professionals to accurately assess stone density, which influences material selection and structural design. The standard outlines sample preparation, drying, and measurement procedures to ensure consistent and reliable results for natural stones used in construction.

Who Uses This Standard

  • Civil Engineers
  • Geologists
  • Material Testing Laboratory Technicians
  • Construction Quality Control Engineers
  • Architects
  • Mining and Quarrying Professionals
  • Research and Development Specialists in Building Materials

Key Topics Covered

Sample selection and preparation
Crushing and grinding of stone samples
Drying procedures and temperature control
Use of analytical balance for weighing
Specific gravity bottle specifications
Measurement techniques for true specific gravity
Calculation and averaging of test results
Removal of magnetic materials from samples
Rounding off numerical values
Equipment calibration and maintenance
Safety and handling of test specimens
Quality assurance in testing

Table of Contents

1Scope

IS 1122 - Scope Summary

IS 1122 primarily covers methods for testing natural building stones for various properties.

Key Points on Scope:

  • Applicable to natural stones used in construction.
  • Specifies sampling, testing, and reporting procedures.
  • Reporting must include:
    • Identification of the sample
    • Date of sampling
    • Type of stone (Clause 6.3)

Important Reporting Guideline:

  • Final test values must be rounded off as per IS 2:1960 (Rules for rounding off numerical values).

Contact & Reference:

  • For detailed procedures and tables, refer to the full IS 1122 document.
  • BIS regional offices handle queries and sales.

Typical Test Parameters Covered in IS 1122 (general knowledge):

Property TestedTest Method Summary
Compressive StrengthUniaxial compression test
Water AbsorptionImmersion and weight gain method
Specific GravityDensity measurement
Abrasion ResistanceAbrasion testing using standard apparatus

flowchart TD
    A[Sample Collection] --> B[Identification & Documentation]
    B --> C[Testing as per IS 1122]
    C --> D[Result Evaluation]
    D --> E[Reporting (Include sample ID, date, stone type)]

For exact formulas and tables, please consult the full IS 1122 standard text.

2Sampling

IS 1122 - Sampling of Stone: Key Points & Specifications

  • Clause 2.1:
    Sample must represent the true average quality of the stone grade under consideration.

  • Clause 2.2:
    Sampling can be:

    • From quarried stone (2.2.1)
    • From natural rock (2.2.2)
      Sample size must be adequate to prepare the required number of test specimens.
  • Clause 2.3:
    If variations in rock quality are noticeable, select multiple samples to capture the range of properties.

  • Rounding Off Results (Clause 0.3):
    Follow IS 2:1960 for rounding test values.


Practical Sampling Guidelines (from IS 1122 + Engineering Practice)

ParameterSpecification
Sample SizeEnough to prepare at least 3 test specimens
Number of SamplesMinimum 3 for uniform rock; more if variations exist
Sampling MethodRandom but representative; avoid bias
Sample PreparationCut to standard sizes as per test requirement

flowchart TD
    A[Select Stone Type] --> B{Is Rock Quality Uniform?}
    B -- Yes --> C[Take 3 Samples]
    B -- No --> D[Take Multiple Samples to Cover Variations]
    C --> E[Prepare Test Specimens]
    D --> E
    E --> F[Perform Tests & Report Results]

Summary: Sampling must be representative, adequate in size, and account for variability to ensure reliable test results as per IS 1122.

3Preparation of Test Sample

IS 1122: Preparation of Test Sample - Key Points

  • Sample Selection (Clause 2.2):
    Select from quarried stone or natural rock, ensuring sufficient quantity for all test pieces.

  • Initial Sample (Clause 3.1):

    • Take 0.5 kg of stone.
    • Wash thoroughly to remove dust/coatings.
    • Dry and crush between hardened steel surfaces to max 3 mm particle size.
    • Mix thoroughly and reduce to 50 g test sample.
  • Grinding (Clause 3.2):

    • Grind entire 50 g sample in an agate mortar until it passes a 150-micron IS sieve.
    • Remove any magnetic material introduced during crushing/grinding with a magnet.
  • Rounding Off Results (Clause 0.3):
    Follow IS 2-1960 for rounding off final test values.


Summary Table

StepQuantity/SizeNotes
Initial sample0.5 kgWashed, dried, crushed ≤ 3 mm
Test sample50 gThoroughly mixed, ground
Grinding finenessPass 150-micron sieveUse agate mortar, remove magnetic particles

flowchart TD
    A[Select stone sample (0.5 kg)] --> B[Wash and dry]
    B --> C[Crush to ≤ 3 mm particles]
    C --> D[Mix and reduce to 50 g]
    D --> E[Grind in agate mortar]
    E --> F[Pass 150-micron sieve]
    F --> G[Remove magnetic particles]
    G --> H[Ready for testing]

This ensures a representative, clean, and fine test sample as per IS 1122 requirements.

4Apparatus

IS 1122: Apparatus - Key Formulas & Specifications

True Specific Gravity Calculation (Clause 6.1)

[ \text{True specific gravity at } t^\circ C = \frac{(W_3 - W_2)}{(W_4 - W_1)} ]

Where:

  • ( W_1 ) = Weight of empty specific gravity bottle with stopper (g)
  • ( W_2 ) = Weight of bottle + stopper + powder (g)
  • ( W_3 ) = Weight of bottle + stopper + powder + distilled water (to fill bottle) (g)
  • ( W_4 ) = Weight of bottle + stopper + distilled water (g)
  • ( t ) = Room temperature (°C)

Apparatus Specifications (Clause 4.5)

  • Weighing Bottle: Must be of standard size and calibrated for specific gravity measurement.
  • Desiccator: Used to keep samples moisture-free before weighing.

Additional Notes

  • Final values should be rounded per IS : 2-1960 guidelines.
  • Use distilled water at room temperature for accurate measurements.
flowchart LR
    A[Empty Bottle + Stopper (W1)] --> B[Add Powder (W2)]
    B --> C[Add Distilled Water to Fill (W3)]
    A --> D[Add Distilled Water Only (W4)]
    C & D --> E[Calculate True Specific Gravity]

This formula and apparatus ensure precise determination of powder density by displacement method as per IS 1122.

5Procedure

IS 1122: Procedure for Determining True Specific Gravity of Stone Powder


Key Steps (Clause 5.2.1)

  • Dry stone powder (~15 g) placed in specific gravity bottle; weigh → W2.
  • Add distilled water (~3/4 volume), boil gently for 10 min to remove air, cool to room temp.
  • Fill bottle fully with distilled water, stopper, clean outside, weigh → W3.
  • Empty, clean bottle; fill fully with distilled water, stopper, weigh → W4.
  • Record room temperature → t°C.

Formula (Clause 6.1)

[ \text{True Specific Gravity at } t^\circ C = \frac{(W_2 - W_1) - (W_3 - W_4)}{W_4 - W_1} ]

Where:

SymbolDescription
W1Weight of empty bottle with stopper (g)
W2Weight of bottle + stopper + stone powder (g)
W3Weight of bottle + stopper + powder + water (g)
W4Weight of bottle + stopper + distilled water (g)
tRoom temperature (°C)

Reporting

  • Round off final values as per IS 2-1960.
  • Report true specific gravity at recorded room temperature.

flowchart TD
    A[Empty Bottle + Stopper] -->|Weigh| W1
    B[Add Stone Powder (~15g)] -->|Weigh| W2
    B --> C[Add 3/4 distilled water]
    C --> D[Boil 10 min to remove air]
    D --> E[Cool to room temp]
    E --> F[Fill fully with distilled water]
    F -->|Weigh| W3
    G[Empty & Clean Bottle] --> H[Fill fully with distilled water]
    H -->|Weigh| W4
    W1 & W2 & W3 & W4 --> I[Calculate Specific Gravity]

This procedure ensures accurate measurement of stone powder's true specific gravity per IS 1122.

6Calculation and Expression of Results

IS 1122: Calculation and Expression of Results

Key Formula for True Specific Gravity (Clause 6.1)

[ \text{True specific gravity at } t^\circ C = \frac{(W_1 - W_2) - (W_3 - W_2)}{W_2 - W_1} ]

Where:

  • ( t ) = room temperature (°C)
  • ( W_1 ) = weight of empty specific gravity bottle with stopper (g)
  • ( W_2 ) = weight of bottle + stopper + powder (g)
  • ( W_3 ) = weight of bottle + stopper + powder + distilled water to fill bottle (g)
  • ( W_4' ) = weight of bottle + stopper + distilled water (g)

Rounding Off (Clause 0.3)

  • Round off final values as per IS 2:1960 rules on numerical rounding.

Additional Notes:

  • Use an analytical balance for precise weighing (Clause 4.1).
  • Ensure all weights are measured at room temperature for accuracy.

Summary Table for Weights

SymbolDescriptionUnit
(W_1)Empty bottle + stoppergrams
(W_2)Bottle + stopper + powdergrams
(W_3)Bottle + stopper + powder + distilled watergrams
(W_4')Bottle + stopper + distilled watergrams

flowchart LR
    A[Empty Bottle + Stopper (W1)] --> B[Add Powder (W2)]
    B --> C[Add Distilled Water to Fill (W3)]
    A --> D[Add Distilled Water (W4')]
    C --> E[Calculate True Specific Gravity]

Use this formula and procedure to accurately determine specific gravity and report results as per IS 1122.

7Precision and Accuracy

Precision and Accuracy in IS 1122

IS 1122 emphasizes accurate measurement using analytical balances and proper calculation methods.

Key Formula for True Specific Gravity (Clause 6.1):

[ \text{True Specific Gravity at } t^\circ C = \frac{(W_2 - W_1)}{(W_2 - W_1) - (W_3 - W_4')} ]

Where:

  • ( W_1 ) = Weight of empty specific gravity bottle with stopper (g)
  • ( W_2 ) = Weight of bottle + stopper + powder (g)
  • ( W_3 ) = Weight of bottle + stopper + powder + distilled water (g)
  • ( W_4' ) = Weight of bottle + stopper + distilled water (g)
  • ( t ) = Room temperature (°C)

Rounding Off (Clause 0.3):

  • Follow IS 2-1960 for rounding results.
  • Round off only the final reported value.
  • Use standard rounding rules (e.g., ≥5 rounds up).

Analytical Balance & Weights (Clause 4.1):

  • Use a balance with precision suitable for the weight range.
  • Calibrate regularly with standard weights.

Summary Table: Specific Gravity Calculation

ParameterDescription
( W_1 )Empty bottle + stopper (g)
( W_2 )Bottle + stopper + powder (g)
( W_3 )Bottle + stopper + powder + water (g)
( W_4' )Bottle + stopper + water (g)

flowchart TD
    A[Empty Bottle + Stopper (W1)]
    B[Bottle + Stopper + Powder (W2)]
    C[Bottle + Stopper + Powder + Water (W3)]
    D[Bottle + Stopper + Water (W4')]
    E[Calculate True Specific Gravity]
    
    A --> E
    B --> E
    C --> E
    D --> E

This ensures precision (repeatable measurements) and accuracy (correctness) in specific gravity determination.

8Reporting

Reporting as per IS 1122

Key Points:

  • Rounding Off:
    Final observed or calculated values must be rounded according to IS 2:1960 (Rules for rounding off numerical values).

  • Information to Report (Clause 6.3):
    Reports must include:

    • Identification of the sample
    • Date the sample was taken
    • Type of stone tested

Summary Table for Reporting Requirements

ParameterDetails to Report
Sample IdentificationUnique ID or description of the sample
Date of SamplingExact date when the sample was collected
Type of StoneSpecific stone type (granite, sandstone, etc.)

Rounding Off Rules (IS 2:1960 Summary)

  • If the digit to be dropped is <5, round down.
  • If the digit is >5, round up.
  • If the digit is exactly 5, round to the nearest even digit.

flowchart TD
    A[Start: Test/Analysis] --> B{Final Value Obtained?}
    B -->|Yes| C[Round off as per IS 2:1960]
    C --> D[Report Sample ID, Date, Stone Type]
    D --> E[Submit Report]

For detailed rounding rules, refer to IS 2:1960. Reporting clarity ensures traceability and compliance.

Popular Questions About IS 1122

?What is the required sample size and preparation method for testing?

IS 1122 Sample Size & Preparation for Testing

  • Sample Selection (Clauses 2.1 & 2.2):
    Select a representative sample from quarried or natural rock, ensuring it reflects the average stone grade and is large enough for required test pieces.

  • Initial Sample (Clause 3.1):

    • Take 0.5 kg of stone specimen.
    • Wash thoroughly to remove dust/coatings.
    • Dry the pieces.
    • Crush between hardened steel surfaces to max 3 mm particle size.
    • Mix thoroughly and reduce to a 50 g test sample.
  • Grinding (Clause 3.2):

    • Grind the entire 50 g sample in an agate mortar until it passes a 150-micron IS sieve.
    • Remove any magnetic material using a magnet.

Summary Table

StepQuantity/SizeNotes
Initial sample0.5 kgWashed, dried, crushed ≤ 3 mm
Test sample50 gThoroughly mixed
Grinding finenessPass 150-micron sieveRemove magnetic particles
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?How is the drying process controlled and why is it important?

Drying Process Control in IS 1122

  • Temperature Control: Drying is done at 105 to 110℃ (Clauses 5.1 & 5.2) using a drying oven (Clause 4.4).
  • Constant Weight: Samples and bottles are dried until they reach a constant weight, ensuring all moisture is removed.
  • Cooling: After drying, samples are cooled in a desiccator (Clauses 4.5, 5.1, 5.2) to prevent moisture absorption from the atmosphere before weighing.

Importance:

  • Ensures accurate measurement of sample weight by removing moisture content.
  • Prevents errors in specific gravity and other calculations dependent on dry weight.
  • Maintains consistency and repeatability in test results by standardizing drying conditions.
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?What type of equipment is specified for measuring true specific gravity?

IS 1122 specifies the equipment for measuring true specific gravity as:

  • Specific Gravity Bottle: A 50 ml bottle with a capillary tube stopper (Clause 4.2).

Measurement Method Summary (Clause 6.1):

  • Weigh the bottle empty (W1).
  • Weigh the bottle with powder (W2).
  • Weigh the bottle with powder plus distilled water filling voids (W3).
  • Weigh the bottle filled with distilled water only (W4').
  • Calculate true specific gravity using:

[ \text{True Specific Gravity} = \frac{(W_2 - W_1)}{(W_2 - W_1) + (W_4' - W_3)} ]

  • Perform three determinations and take the average (Clause 6.2).

Key Equipment:

  • 50 ml Specific Gravity Bottle with Capillary Tube Stopper
  • Analytical balance for precise weighing
  • Distilled water at room temperature

This setup ensures accurate volume and weight measurements to find true specific gravity of natural stones.

?How are magnetic impurities removed from stone samples?

According to IS 1122 Clause 3.2, magnetic impurities in stone samples are removed as follows:

  • After crushing and grinding the sample to pass through a 150-micron IS sieve, any magnetic material introduced during these processes must be removed using a magnet.
  • This ensures that magnetic contaminants (e.g., iron particles from steel tools) do not affect the test results.

Summary of the procedure for impurity removal:

  • Grind the 50 g sample in an agate mortar (non-magnetic).
  • Pass the ground sample through a 150-micron sieve.
  • Use a magnet to extract and remove any magnetic particles.

This method ensures the purity of the sample for accurate specific gravity determination.

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?How should the test results be calculated and reported according to IS 1122?

According to IS 1122 (1974) for determining the true specific gravity of natural building stones:

Calculation & Reporting (Clause 6: Evaluation and Reporting)

  • The specific gravity (G) is calculated using the weights recorded:

    • ( W_2 ) = weight of bottle + stone powder + stopper
    • ( W_3 ) = weight of bottle + stopper + stone powder + distilled water
    • ( W_4 ) = weight of bottle + stopper + distilled water
  • The formula for specific gravity:

    [ G = \frac{W_2 - W_1}{(W_4 - W_1) - (W_3 - W_2)} ]

    where ( W_1 ) = weight of empty bottle + stopper (if given or measured).

  • The room temperature (t) during the test must be recorded.

  • Final values should be rounded off as per IS 2-1960 rules.

  • The report must include:

    • Specific gravity value
    • Test temperature
    • Description of sample and test conditions
    • Any deviations or observations

Summary:

  • Use weights ( W_1, W_2, W_3, W_4 ) in the formula.
  • Record temperature.
  • Round results per IS 2.
  • Provide clear test details in the report.
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