IS 111311984AI Search Enabled✦ AI Generated

wooden casks and barrels

IS 11131:1984 specifies the requirements and test methods for wooden casks and barrels with capacities ranging from 10 to 300 litres. This standard covers dimensions, materials, construction details, marking, and performance tests such as leakage, drop, and impact tests. It is essential for manufacturers, suppliers, and users involved in the production and quality assurance of wooden containers used for storing and transporting liquids and semi-solids.

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Alternative search terms: IS 11131 PDF, IS 11131 pdf free download, IS 11131 free download pdf, IS11131 PDF, IS-11131 PDF, IS 11131 1984 PDF, IS 11131:1984 PDF, IS 11131-1984 PDF, IS 11131 (1984) PDF, IS 11131 1984 edition PDF, IS 11131 edition 1984 PDF

What This Standard Covers

IS 11131:1984 specifies the requirements and test methods for wooden casks and barrels with capacities ranging from 10 to 300 litres. This standard covers dimensions, materials, construction details, marking, and performance tests such as leakage, drop, and impact tests. It is essential for manufacturers, suppliers, and users involved in the production and quality assurance of wooden containers used for storing and transporting liquids and semi-solids.

Who Uses This Standard

  • Wooden packaging manufacturers
  • Quality control engineers
  • Logistics and supply chain professionals
  • Material procurement specialists
  • Product designers and engineers
  • Inspection and testing agencies
  • Regulatory compliance officers

Key Topics Covered

Scope and application
Nominal capacities and dimensions
Timber species selection
Construction requirements
Hoops and rivets specifications
Marking and labeling
Leakage testing procedures
Drop test requirements
Inclined impact test methods
Sampling and testing norms
Assembly and delivery conditions
Quality assurance and certification

Table of Contents

1Scope

IS 11131 - Scope and Key Specifications for Wooden Casks/Barrels

Scope (Clause 3.1)

  • The standard specifies sizes and capacities for wooden casks/barrels.
  • Sizes must conform to Table 1 (given below).

Table 1: Sizes for Wooden Casks/Barrels

Nominal Capacity (litres)External Height (mm)Diameter (mm)Top & Wall HoopsBottom Thickness (mm)
NumberWidth (mm)Thickness (mm)
10305190124
20455280124
40530345126
55610355126
90760420206
100760460206
200900610256
3001060660256

Notes:

  • Manufacturing tolerances are allowed.
  • Definitions align with IS 707-1968 and IS 6703-1972.

This table ensures uniformity in design and construction for wooden casks/barrels used in packaging and storage.

flowchart LR
    A[Nominal Capacity] --> B[External Height]
    A --> C[Diameter]
    A --> D[Top & Wall Hoops]
    A --> E[Bottom Thickness]
    B --> F[Manufact
2Definitions

IS 11131 - Definitions & Key Specifications for Wooden Casks/Barrels

Key Definitions (Clause 2.1.3)

  • Hoop: Circular band (metal, wire, or wood) that holds staves together and reinforces the cask/barrel.

Sizes & Capacities (Clause 3.1 & Table 1)

Nominal Capacity (litres)External Height (mm)Diameter (mm)Hoop NumberHoop Width (mm)Hoop Thickness (mm)Bottom Thickness (mm)
10305190124251.25
20455280124251.25
40530345126251.25
55610355126251.25
90760420206351.58
100760460206351.58
200900610256501.58
3001060660256501.58

Construction Specification (Clause 3.2)

  • Stave/Plank Thickness: As per Hoop Number in Table 1 (Column 4).

Notes:

  • Normal manufacturing tolerances are allowed.
  • Hoops reinforce and hold the staves tightly.
  • Dimensions ensure structural integrity and capacity.
flowchart LR
    A[Staves] --> B[Hoops (Metal/Wood/Wire)]
    B --> C[Reinforce & Hold Staves]
    C --> D[Cask/Barrel Structure]

This summary

3Capacity and Construction

IS 11131: Capacity and Construction of Wooden Casks/Barrels

Key Specifications from Table 1 (Clause 3.1 & 3.2)

Nominal Capacity (litres)External Height (mm)Diameter (mm)Number of HoopsHoop Width (mm)Hoop Thickness (mm)Bottom Thickness (mm)
10305190124251.25
20455280124251.25
40530345126251.25
55610355126251.25
90760420206351.58
100760460206351.58
200900610256501.58
3001060660256501.58

Additional Notes:

  • Hoops: Metal/wire/wood bands holding staves together (Clause 2.1.3).
  • Stave thickness corresponds to hoop thickness in column 4.
  • Normal manufacturing tolerances are allowed.

Summary:

  • Use Table 1 for size, hoop, stave, and bottom thickness.
  • Hoop number and dimensions increase with capacity.
  • Bottom thickness varies from 1.25 mm to 1.58 mm depending on size.
flowchart TD
    A[Cask Capacity] --> B[External Height & Diameter]
    B --> C[Number of Hoops]
    C --> D[Hoop Width & Thickness]
    D --> E[Stave
4Materials

IS 11131: Key Specifications for Wooden Casks/Barrels Materials

1. Sizes and Capacities (Table 1)

Nominal Capacity (litres)External Height (mm)Diameter (mm)Stave Thickness (mm)No. of HoopsHoop Width (mm)Hoop Thickness (mm)Bottom Thickness (mm)
10305190124251.2512
20455280124251.2512
40530345126251.2512
55610355126251.2512
90760420206351.5820
100760460206351.5820
200900610256501.5825
3001060660256501.5825

2. Materials

  • Staves and Planks: Thickness as per Table 1, typically hardwood.
  • Hoops: Mild steel or wood; steel hoops attached with aluminium rivets.
  • Rivets: Aluminium.

3. Construction Notes

  • Hoop numbers and dimensions per Table 1.
  • Normal manufacturing tolerances allowed.
  • Bottom thickness varies with capacity and is specified in Table 1.

This table and specifications ensure structural integrity and durability of wooden casks/barrels as per IS 11131.

5Manufacturing Requirements

IS 11131: Manufacturing Requirements for Wooden Casks/Barrels

Key Specifications from Table 1 (Clause 3.1)

Nominal Capacity (litres)External Height (mm)Diameter (mm)Top & Wall Hoops (No.)Hoop Width (mm)Hoop Thickness (mm)Bottom Thickness (mm)
10305190124251.25
20455280124251.25
40530345126251.25
55610355126251.25
90760420206351.58
100760460206351.58
200900610256501.58
3001060660256501.58

Additional Manufacturing Notes

  • Hoops: Made of mild steel or wood.
  • Attachment: Hoops are fixed using aluminium rivets.
  • Tolerances: Normal manufacturing tolerances are permissible.

Summary Diagram of Hoop Attachment

graph LR
    Barrel[Wooden Barrel Body]
    Hoop[Hoop (Mild Steel / Wood)]
    Rivet[Aluminium Rivet]

    Hoop -->|Attached by| Rivet
    Rivet -->|Fixes| Barrel

This ensures structural integrity and durability per IS 11131.

6Assembly

IS 11131 - Assembly of Wooden Casks/Barrels

Key Specifications (Clause 3.1 & Table 1)

Nominal Capacity (litres)External Height (mm)Hoop Number (Top & Wall)Hoop Width (mm)Hoop Thickness (mm)Bottom Diameter (mm)Bottom Thickness (mm)
10305124251.25
20455124251.25
40530126251.25
55610126251.25
90760206351.58
100760206351.58
200900256501.58
3001060256501.58
  • Staves thickness = Hoop Number (col 4 in Table 1)
  • Assembly: Per Clause 8.1, casks/barrels must be delivered fully assembled.
  • Manufacturing tolerances are allowed for all dimensions.

Summary:

  • Use Table 1 for sizes and thicknesses.
  • Ensure complete assembly before delivery.
  • Staves and planks thickness corresponds to hoop numbers.
flowchart LR
    A[Staves & Planks] --> B[Thickness as per Table 1]
    B --> C[Assembly of Cask/Barrel]
    C --> D[Attach Hoops (Number, Width, Thickness)]
    D --> E[Attach Bottom (Diameter, Thickness)]
    E --> F[Complete Assembled Cask]
``
7Sampling and Testing

IS 11131: Sampling and Testing - Key Points

  • Clause 7.1: Sampling & testing procedures depend on the contents filled in the casks and must be mutually agreed upon by purchaser and supplier. No fixed formula or table is prescribed for sampling/testing.

Relevant Specifications from IS 11131:

Nominal Capacity (litres)External Height (mm)Diameter (mm)Top & Wall HoopsBottom Thickness (mm)
1030519012 mm wide, 4 mm thick25
2045528012 mm wide, 4 mm thick25
4053034512 mm wide, 6 mm thick25
5561035512 mm wide, 6 mm thick25
9076042020 mm wide, 6 mm thick35
10076046020 mm wide, 6 mm thick35
20090061025 mm wide, 6 mm thick50
300106066025 mm wide, 6 mm thick50
  • Note: Manufacturing tolerances are allowed.

Summary:

  • Sampling/testing methods are not standardized; they depend on content and mutual agreement.
  • Use Table 1 for dimensional specifications of wooden casks/barrels.
  • Refer to IS 707 and IS 6703 for related timber and packaging definitions.

flowchart TD
    A[Start: Cask Content Type] --> B{Agreement?}
    B -- Yes --> C[Define Sampling & Testing Procedure]
    B -- No --> D[Negotiate Procedure]
    C --> E[Perform Sampling & Testing]
    E --> F[Quality Check]
    F --> G[Accept/Reject]

For detailed testing norms, consult purchaser-supplier agreements or relevant content-specific standards.

8Delivery Conditions

IS 11131: Delivery Conditions for Wooden Casks/Barrels

Key Specifications (Clause 3.1 & Table 1)

Nominal Capacity (litres)External Height (mm)Diameter (mm)Hoop NumberHoop Width (mm)Hoop Thickness (mm)Bottom Thickness (mm)
10305190124251.25
20455280124251.25
40530345126251.25
55610355126251.25
90760420206351.58
100760460206351.58
200900610256501.58
3001060660256501.58

Additional Delivery Conditions (Clause 10.1)

  • Marking: Each cask/barrel must be legibly and indelibly marked with:
    • Manufacturer's name or trademark
    • Year and month of manufacture
    • Capacity in litres

Notes

  • Normal manufacturing tolerances are allowed for all dimensions.
  • Reference standards for definitions: IS 707-1968, IS 6703-1972.

This ensures uniformity in size, strength, and traceability of wooden casks/barrels for packaging and transport.

9Performance Tests

IS 11131: Performance Tests for Wooden Casks/Barrels

Key Specifications & Tests

  • Marking (Clause 10.1): Each cask/barrel must be clearly marked with:

    • Manufacturer's name/trademark
    • Year and month of manufacture
    • Capacity in litres
  • Sizes & Dimensions (Table 1, Clause 3.1):

Capacity (litres)External Height (mm)Diameter (mm)Top & Wall Hoops (No.)Width (mm)Thickness (mm)Bottom Thickness (mm)
10305190124251.25
20455280124251.25
40530345126251.25
55610355126251.25
90760420206351.58
100760460206351.58
200900610256501.58
3001060660256501.58
  • Performance Tests (Clause 9.3):

    • Inclined Impact Test:
      • One cask of each capacity is rolled freely on its side on an inclined surface.
      • It stops against an impact surface or bumper.
      • Dimensions of the incline are agreed upon by purchaser and manufacturer.
      • Refer IS:7028 (Part 3) - 1973 for detailed procedure.
  • Other Tests:

    • Horizontal impact test
    • Pendulum test

Summary

10Marking

IS 11131: Marking of Wooden Casks/Barrels

Key Marking Requirements (Clause 10.1)

Each cask/barrel shall be legibly and indelibly marked with:

  • Manufacturer's name, initials, or recognized trademark
  • Year and month of manufacture
  • Capacity in litres

Optional Marking (Clause 10.1.1)

  • ISI Certification Mark may be applied following ISI rules, indicating compliance and quality control.

Sizes & Dimensions (Clause 3.1, Table 1)

Nominal Capacity (litres)External Height (mm)Diameter (mm)Top & Wall HoopsBottom Thickness (mm)
10305190Number: 12, Width: 4 mm, Thickness: 25 mm1.25
2045528012, 4 mm, 25 mm1.25
4053034512, 6 mm, 25 mm1.25
5561035512, 6 mm, 25 mm1.25
9076042020, 6 mm, 35 mm1.58
10076046020, 6 mm, 35 mm1.58
20090061025, 6 mm, 50 mm1.58
300106066025, 6 mm, 50 mm1.58

Note: Manufacturing tolerances apply.


Summary Diagram of Marking Information

flowchart TD
    A[Cask/Barrel] --> B[Marking]
    B --> C[Manufacturer's Name/Trademark]
    B --> D[Year & Month of Manufacture]
    B --> E[Capacity in Litres]
    B --> F{Optional}
   

Popular Questions About IS 11131

?What are the standard sizes and capacities of wooden casks and barrels under IS 11131?

IS 11131 (1984) specifies wooden casks and barrels mainly used for storage and transportation of liquids and solids.

Standard sizes and capacities under IS 11131 typically include:

  • Small casks: 10 to 50 liters capacity
  • Medium casks: 50 to 150 liters capacity
  • Large casks/barrels: 150 to 250 liters capacity

Dimensions vary accordingly:

Capacity (liters)Diameter (mm)Height (mm)
10 - 50300 - 450400 - 600
50 - 150450 - 600600 - 900
150 - 250600 - 800900 - 1200

Key points:

  • Made from seasoned hardwood or softwood staves.
  • Staves are shaped and bound with metal hoops.
  • Designed to be liquid-tight for storage of liquids like wine, oil, or water.
  • Dimensions and capacities can be customized but must comply with strength and durability criteria.

For precise dimensions and construction details, refer to the full IS 11131 standard document.

?Which timber species are recommended for manufacturing wooden casks and barrels?

According to IS 11131, Clause 4.1 and Appendix A, the recommended timber species for wooden casks and barrels are:

For Wet Coopered Casks/Barrels (liquids):

  • Quercus spp. (Indian oak)
  • Grewia tillifolia (dhaman)
  • Ougeinia oojeinensis (sandan)
  • Artocarpus hirsutus (aini)
  • Dysexylum malabarieum (white cedar)
  • Mangifera indica (mango)
  • Gmelina arborea (gamari)
  • Shorea robusta (sal)
  • Lagerstroemia lanceolata (bonteak)
  • Tectona grandis (teak)

For Dry Coopered Casks/Barrels (powders, etc.):

  • All species listed for wet cooperage, plus:
  • Boswellia serrata (salai)
  • Hymenodictyon excelsum (kuthan)
  • Picea smithiana (spruce)
  • Lannea coromandelica (jhingan)
  • Terminalia paniculata (kindal)
  • Machilus spp. (machilus)
  • Albizia odoratissima (kala siris)

Note: Other species may be used if agreed upon by purchaser and seller.

This ensures suitability based on the contents to be filled and durability requirements.

?What types of tests are required to ensure the quality and durability of wooden barrels?

IS 11131 mandates the following key test for wooden barrels to ensure quality and durability:

Leakage Test (Clause 9.1)

  • Purpose: To verify the barrel’s watertightness when used for liquids or semi-solids.
  • Procedure:
    • Fill the barrel with water at ambient temperature.
    • Leave it filled for 1 hour.
    • Rotate the barrel on its sides and inspect all ends and wall joints.
  • Acceptance Criteria:
    • No visible leakage or seepage is allowed after the test.
    • Minor initial leakage when the barrel is new and dry is acceptable and not considered failure.

Summary:

  • The water leakage test is the primary quality check.
  • Ensures durability and tightness of joints and wood.
  • Applies to barrels of 10 to 300 litres capacity.

This test ensures the barrel is fit for packing liquids without leakage, critical for durability and service life.

?How should hoops and rivets be constructed and attached according to the standard?

According to IS 11131, hoops and rivets for wooden casks/barrels should be constructed and attached as follows:

  • Hoops Material: Made of mild steel or wood.
  • Number & Width: For mild steel hoops, refer to Table 1 in the code for specific dimensions and quantity.
  • Attachment: Hoops are attached using aluminium rivets.
  • Function: Hoops act as circular bands holding staves tightly, reinforcing the barrel.
  • Installation: After smoothing stave edges and fixing lids into grooves, hoops are placed with sufficient pressure to maintain uniform bulge and structural integrity.

Summary Table (Example from Table 1, IS 11131):

Hoop MaterialNumber of HoopsWidth of Hoops (mm)
Mild SteelAs per Table 1As per Table 1
WoodAs specifiedAs specified

This ensures tight binding and durability of the barrel structure.

Loading diagram...
?What marking information is mandatory on wooden casks and barrels?

According to IS 11131, Clause 10.1, the mandatory marking on wooden casks and barrels must include:

  • Manufacturer's name, initials, or recognized trade-mark
  • Year and month of manufacture
  • Capacity in litres

These markings must be legible and indelible to ensure traceability and proper identification.

This ensures quality control and proper usage tracking of wooden casks/barrels in storage and transport.

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