IS 111001984AI Search Enabled✦ AI Generated

sweeping brooms

IS 11100:1984 specifies the requirements for manufacturing and inspecting sweeping brooms made from bamboo strips in India. It covers materials, dimensions, workmanship, preservation treatments, and quality control procedures to ensure durability and performance. This standard is essential for manufacturers, quality inspectors, and procurement professionals involved in producing or sourcing bamboo sweeping brooms for institutional or commercial use.

11Sections
58Clauses Indexed
AI Search Ready
1984Edition
TimberCategory
Alternative search terms: IS 11100 PDF, IS 11100 pdf free download, IS 11100 free download pdf, IS11100 PDF, IS-11100 PDF, IS 11100 1984 PDF, IS 11100:1984 PDF, IS 11100-1984 PDF, IS 11100 (1984) PDF, IS 11100 1984 edition PDF, IS 11100 edition 1984 PDF

What This Standard Covers

IS 11100:1984 specifies the requirements for manufacturing and inspecting sweeping brooms made from bamboo strips in India. It covers materials, dimensions, workmanship, preservation treatments, and quality control procedures to ensure durability and performance. This standard is essential for manufacturers, quality inspectors, and procurement professionals involved in producing or sourcing bamboo sweeping brooms for institutional or commercial use.

Who Uses This Standard

  • Manufacturing engineers
  • Quality control inspectors
  • Procurement officers
  • Timber and bamboo product suppliers
  • Civil engineering professionals
  • Ministry of Defence stores managers
  • Wood preservation specialists

Key Topics Covered

Material specifications for bamboo strips and timber plugs
Design and dimensional requirements of brooms
Preservative treatment using creosote oil
Manufacturing details of plug and ring components
Sampling procedures for quality assessment
Criteria for major and minor defects
Inspection and laboratory testing methods
Workmanship and finish standards
Marking and labeling requirements
Acceptance quality levels (AQL) and lot conformity
Use of ISI certification mark
Storage and handling of broom lots

Table of Contents

1Scope

IS 11100 Scope - Key Points & Tables

1. Scope Overview

  • Applies to bamboo tent poles.
  • Definitions per IS 7344:1974 and IS 707:1976.
  • Covers sampling, tolerances, workmanship, and finish.

2. Sampling Plans

Lot Size RangeSampling Plan No.Sample Size (n)Acceptance Number (le or Ac)
Dimensional/Visual Inspection (AQL 6.5%)
2 - 50181
51 - 1002132
101 - 1503203
151 - 3004325
301 - 5005507
501 - 100068010
1001 - 3000712514
3001 - 10000820021
10001 - 35000920021

| Laboratory Testing (AQL 6.5%) | | | | | 2 - 50 | 1 | 2 | 0 | | 51 - 100 | 2 | 8 | 1 | | 101 - 150 | 3 | 8 | 1 | | 151 - 300 | 4 | 8 | 1 | | 301 - 500 | 5 | 8 | 1 | | 501 - 1000 | 6 | 13 | 2 | | 1001 - 3000 | 7 | 13 | 2 | | 3001 - 10000 | 8 |

2Definitions

IS 11100 – Definitions & Sampling Specifications

  • Definitions: As per Clause 2.1, definitions in IS 7344:1974 and IS 707:1976 apply. These cover timber and bamboo properties, defects, and testing terms.

Key Tables for Sampling (Clause 2.1)

Lot Size (N)Sampling Plan No.A.Q.L. 6.5% Major DefectsAcceptance (Ac)Rejection (Re)
2 - 50120-
51 - 100281-
101 - 150381-
151 - 300481-
301 - 500581-
501 - 10006132-
1001 - 30007132-
3001 - 100008203-
10001 - 350009203-

Sampling for Dimensional/Non-Destructive/Visual Inspection

Lot Size (N)Sampling Plan No.Sample Size (n)Acceptance (Ac)
2 - 50181
51 - 1002132
101 - 1503203
151 - 3004325
301 - 5005507
501 -
3Materials

IS 11100: Key Formulas, Tables & Specifications for Materials

1. Sampling & Inspection (Clause 8.1 & 8.2)

  • Dimensional/Visual Inspection: Samples drawn per Table 1 (not provided here) to detect major/minor defects (8.1.1 & 8.1.2).
  • Laboratory Testing: Samples drawn as per Table 2 (Clause 2.1) for major/minor defect detection (8.2.1 & 8.2.2).

2. Tolerances (Clause 5.3)

  • Tolerances on dimensions are specified in Figures 1, 2, and 3.
  • If unspecified, normal manufacturing tolerances apply.

3. Scale of Sampling for Laboratory Testing (Table 2)

Lot Size (N)Sampling Plan No.AQL 6.5% Major DefectsAcceptance (Ac)Rejection (Re)
2 - 50120-
51 - 100281-
101 - 150381-
151 - 300481-
301 - 500581-
501 - 10006132-
1001 - 30007132-
3001 - 100008203-
10001 - 350009203-

Summary:

  • Use Table 2 to determine sample size based on lot size for lab testing.
  • Follow dimensional tolerances from figures or default manufacturing standards.
  • Inspect for defects as per clauses 8.1 and 8.2.

If

4Manufacturing Requirements

IS 11100: Manufacturing Requirements Key Points

1. Tolerances on Dimensions (Clause 5.3)

  • Tolerances are as per Figures 1, 2, and 3 of IS 11100.
  • If unspecified, normal manufacturing tolerances apply.

2. Workmanship and Finish (Clause 6)

  • Ensures quality and surface finish per IS 11100 standards.

3. Sampling for Testing and Inspection

Test TypeLot Size (N)Sampling Plan No.AQL 6.5% Major DefectsSample Size (n)Acceptance (Ac)
Laboratory Testing (Clause 2.1, Table B-3)2 - 5012-0
51 - 10028-1
101 - 15038-1
...............
Dimensional/Non-Destructive/Visual Inspection (Clause 8.1, Table 1)2 - 5016.5%81
51 - 10026.5%132
101 - 15036.5%203
...............

Summary:

  • Sampling plans depend on lot size.
  • Acceptance criteria (Ac) and sample size (n) vary per plan.
  • Sampling ensures detection of major and minor defects.
flowchart LR
    A[Manufacturing Process] --> B[Tolerances Check]
    B --> C{Dimensions Specified?}
    C -- Yes --> D[Apply Fig.1,2,3 Tolerances]
    C --
5Dimensions, Mass and Tolerances

IS 11100: Key Formulas, Tables & Specifications for Dimensions, Mass & Tolerances


1. Tolerances on Dimensions

  • As per Clause 5.3, tolerances are specified in Figures 1, 2, and 3 (refer to IS 11100 for detailed drawings).
  • If not specified, normal manufacturing tolerances apply.

2. Dimensions & Trimming

  • Clause 4.6: Bamboo strips must be trimmed as per Fig. 1 to maintain dimensional accuracy.

3. Sampling for Inspection (Clause 2.1 & 8.1)

  • Sampling plan for dimensional/non-destructive/visual inspection is based on lot size (V).
  • Use Table 1 below for sample size (n) and acceptance number (le):
Lot Size (V)Sampling Plan No.Sample Size (n)Acceptance No. (le)
2 - 50181
51 - 1002132
101 - 1503203
151 - 3004325
301 - 5005507
501 - 1,00068010
1,001 - 3,000712514
3,001 - 10,000820021
10,001 - 35,000920021
  • AQL (Acceptance Quality Limit): 6.5% major defects.

Summary Diagram of Sampling Process

flowchart TD
    A[Lot Size (V)] --> B{Determine Sampling Plan No.}
    B -->|2-50| C1[Plan 1: n=8, le=1]
    B -->|51-100| C2[
6Workmanship and Finish

IS 11100: Workmanship and Finish - Key Points

1. Workmanship and Finish (Clause 6)

  • Requires good quality surface finish free from defects like cracks, laps, and roughness.
  • Minor defects in workmanship are acceptable within specified tolerances.

2. Dimensional Tolerances (Clause 5.3)

  • Tolerances on dimensions as per Figures 1, 2, and 3.
  • If not specified, normal manufacturing tolerances apply.

3. Inspection and Sampling (Clause 8.1 & Table 1)

  • Samples drawn for dimensional, non-destructive, and visual inspection.
  • Detect major and minor defects (Clause 8.1.1 & 8.1.2).
  • Sampling plan based on lot size:
Lot Size (V)Sampling Plan No.Sample Size (n)Acceptance No. (le)
2 - 50181
51 - 1002132
101 - 1503203
151 - 3004325
301 - 5005507
501 - 1,00068010
1,001 - 3,000712514
3,001 - 10,000820021
10,001 - 35,000920021

Summary:

  • Workmanship: Smooth, defect-free finish within tolerances.
  • Inspection: Follow sampling plan for quality control.
  • Tolerances: As per figures or normal manufacturing limits.
flowchart TD
    A[Lot Size] --> B[Select Sampling Plan No.]
    B --> C[Draw Sample (n)]
    C --> D[Inspect for Defects]
    D
7Sampling of Sweeping Brooms

IS 11100 - Sampling of Sweeping Brooms (Appendix B)

Key Points:

  • Sampling Method:
    Use any appropriate sampling method from IS 4905:1968 to ensure representative samples.

  • Sampling Tables:
    Samples must be drawn according to Table 1 and Table 2 (referenced in IS 11100 Appendix B) which specify:

    • Sample size based on lot size.
    • Acceptance and rejection criteria for quality assessment.
  • Purpose:
    To assess various quality parameters like broom fiber strength, handle dimensions, and overall workmanship.


Summary of Sampling Procedure:

Lot Size (N)Sample Size (n)Acceptance Number (Ac)Rejection Number (Re)
Up to 50501
51 - 150812
151 - 2801323
281 - 5002034
Above 5003256

(Note: Values are indicative; refer IS 11100 Appendix B for exact tables.)


Reference Standards:

  • IS 4905:1968 — Sampling procedures for lot inspection.
  • IS 11100 Appendix B — Specific sampling guidelines for sweeping brooms.

flowchart LR
    A[Lot of Brooms] --> B[Select Sampling Method (IS 4905)]
    B --> C[Determine Sample Size (Table 1 & 2)]
    C --> D[Draw Samples]
    D --> E[Perform Quality Tests]
    E --> F{Accept or Reject Lot}

In brief: Use IS 4905 sampling methods, draw samples as per IS 11100 Appendix B tables, then inspect to accept/reject the broom lot.

8Inspection and Laboratory Testing

IS 11100: Inspection & Laboratory Testing Key Points

1. Sampling for Inspection & Testing

  • Clause 8.1: Samples for dimensional/non-destructive/visual inspection drawn per Table 1.
  • Clause 8.2: Samples for laboratory testing drawn per Table 2.

2. Sampling Plan for Laboratory Testing (Clause 2.1, Table 2)

Lot Size (N)Sampling Plan No.AQL 6.5% Major DefectsAcceptance (Ac)Rejection (Re)
2 - 501201
51 - 1002812
101 - 1503812
151 - 3004812
301 - 5005812
501 - 100061323
1001 - 300071323
3001 - 1000082034
10001-3500092034
  • Ac = Maximum number of defective samples accepted.
  • Re = Number of defective samples causing rejection.

3. Defects to Detect

  • Major defects and minor defects defined in Clauses 8.1.1, 8.1.2 (inspection) and 8.2.1, 8.2.2 (testing).

4. Sample Drawing Method

  • As per Appendix B (Clause 7.1), samples must be representative of the lot.

Summary Flow of Inspection & Testing Sampling

flowchart TD
    A[Start: Lot of
9Marking

IS 11100: Key Specifications for Marking and Sampling

1. Sampling for Marking Inspection

  • Dimensional/Non-Destructive/Visual Inspection (Table 1)
    Sampling size depends on lot size (V):
Lot Size (V)Sampling Plan No.Sample Size (n)Acceptance No. (le)
2 - 50181
51 - 1002132
101 - 1503203
151 - 3004325
301 - 5005507
501 - 100068010
1001 - 3000712514
3001 - 10000820021
10001-35000920021
  • Acceptance Quality Level (AQL): 6.5% major defects.

2. Tolerances on Dimensions (Clause 5.3)

  • Refer to Figures 1, 2, and 3 of IS 11100 for dimensional tolerances.
  • If unspecified, normal manufacturing tolerances apply.

3. Workmanship and Finish (Clause 6)

  • Visual inspection to detect major/minor defects as per Clause 8.1.

Summary Diagram of Sampling Process

flowchart TD
    A[Start: Identify Lot Size] --> B{Lot Size Range}
    B -->|2-50| C[Sample Size = 8]
    B -->|51-100| D[Sample Size = 13]
    B -->|101-150| E[Sample Size = 20]
    B -->|151-300| F[Sample Size = 32]
    B -->|301-500| G[Sample Size = 50]
    B -->|501-1000| H[Sample Size
Appendix ATimber Species for Plug Manufacture

IS 11100: Timber Species for Plug Manufacture

Key Specifications (Clauses 3.2, 3.2.1, 4.3)

  • Timber Species: As per Appendix A, plugs must be made from the following species:
Standard Trade NameBotanical NameTreatment Required*
*BabulAcacia nilotica (Syn. A. arabica)Yes (creosote oil)
BijasalPterocarpus marsupiumNo
ChickrassyChukrasia velutina (Syn. C. Tabularis)No
DhamanGrewia tiliifoliaNo
*HalduAdina cordifoliaYes
HollockTerminalia myriocarpaNo
HopeaHopea spp. (except Hopea odorata)No
KardhaiAnogeissus pendulaNo
*KanjuHoloptelea integrifoliaYes
*KaimMitragyna parvifolia (Syn. Stephegyne parvifolia)Yes
LaurelTerminalia alata (Syn. T. coriacea; T. crenulata)No
MahuaMadhuca langifoliaNo
Nimi-chambeliMillingtonia hortensisNo
PadaukPterocarpus dalbergioidesNo
SalShorea robustaNo
SissooDalbergia sissooNo
*ToonToona ciliata (Syn. Cedrela toona)Yes
TeakTectona grandisNo

* Treatment: Species marked with * must be immersed in neat, undiluted creosote oil (IS:218-1983) for minimum 15 minutes at room temperature, then dried.

Additional Requirements:

  • Moisture Content: ≤ 12%
  • Grain: Fairly straight-grained
  • **
Appendix BSampling Procedures and Criteria for Conformity

IS 11100: Sampling Procedures and Criteria for Conformity

Key Tables for Sampling Plans

Lot Size (N)Sampling Plan No.AQL 6.5% Major DefectsAcceptance Number (Ac)
2 - 50120
51 - 100281
101 - 150381
151 - 300481
301 - 500581
501 - 10006132
1001 - 30007132
3001 - 100008203
10001 - 350009203

For Dimensional/Non-Destructive/Visual Inspection

Lot Size (N)Sampling Plan No.Sample Size (n)Acceptance Number (Ac)
2 - 50181
51 - 1002132
101 - 1503203
151 - 3004325
301 - 5005507
501 - 100068010
1001 - 3000712514
3001 - 10000820021
10001 - 35000920021

Popular Questions About IS 11100

?What types of bamboo and timber are specified for broom manufacture?

IS 11100 specifies for broom manufacture:

Bamboo Types:

  • Adequately seasoned bamboo strips.
  • Must be free from Ghoon (Dinoderus) infestation, decay (rot), charring, or any defects reducing broom life.

Timber Types:

  • The code primarily focuses on bamboo strips; no specific timber types are detailed for broom manufacture.

Key Points:

  • Bamboo strips should be split from seasoned bamboo.
  • Quality control ensures durability and pest resistance.
  • Brooms must follow the shape and design as per Fig. 1 in the standard.

This ensures long-lasting, effective sweeping brooms made from quality bamboo material.

?How should bamboo strips be treated to ensure durability?

To ensure durability of bamboo strips as per IS 11100:

  • Use seasoned bamboo strips free from Ghoon (Dinoderus) infestation, rot, charring, or defects (Clause 3.1).
  • Cut strips smooth and tapered for uniformity (Clause 4.2).
  • Treat strips by complete immersion in neat, undiluted creosote oil (IS: 218-1983) for at least 5 minutes at room temperature (Clause 4.2).
  • Allow treated strips to dry thoroughly before use.
  • Trim strips as per specified dimensions (Clause 4.6, Fig. 1).

This treatment protects against decay and insect attack, significantly enhancing the lifespan of bamboo strips used in brooms.

Summary:

StepRequirement
Bamboo qualitySeasoned, defect-free
TreatmentImmersion in neat creosote oil (≥5 min)
DryingComplete drying post-treatment
Cutting & trimmingSmooth, tapered, per Fig. 1

This ensures durability and compliance with IS 11100 standards.

?What are the dimensional and mass requirements for a compliant sweeping broom?

IS 11100: Dimensional and Mass Requirements for Sweeping Broom

  • Dimensions:
    The broom must conform to the shape and design shown in Fig. 1 of the standard, which specifies the use of split bamboo strips. All dimensions are in millimetres. (Exact dimensions are detailed in Fig. 1, typically including length, width, and thickness of the broom head.)

  • Mass:
    Each broom shall contain 680 to 850 grams of split bamboo strips.


Summary:

ParameterRequirement
DimensionsAs per Fig. 1 (in mm)
Mass of Strips680 g to 850 g

This ensures uniformity in size and weight for effective sweeping and durability.

Loading diagram...
?What sampling methods are recommended for quality inspection?

IS 11100 Sampling Methods for Quality Inspection

  • Sampling must follow IS 4905-1968 random sampling methods to ensure representativeness.
  • Two main sampling scales are defined:
Lot SizeSampling Plan No.AQL 6.5% Major DefectsSample Size (n)Acceptance (le/Ac)
Dimensional/Visual Inspection (Table 1)
2 - 5016.5%81
51 - 10026.5%132
...............
10,001-35,00096.5%20021

| Laboratory Testing (Table 2) | | | | | | 2 - 50 | 1 | 6.5% | 2 | 0 | | 51 - 100 | 2 | 6.5% | 8 | 1 | | ... | ... | ... | ... | ... | | 10,001-35,000| 9 | 6.5% | 20 | 3 |

Key Points:

  • Choose one appropriate sampling method from IS 4905-1968.
  • Use Table 1 for dimensional/non-destructive/visual inspection.
  • Use Table 2 for laboratory testing.
  • Sample size and acceptance criteria depend on lot size and AQL 6.5%.

This ensures statistically valid, representative sampling for quality control.

?How are major and minor defects defined and assessed under this standard?

IS 11100 Defect Classification:

  • Minor Defects (Clauses 8.1.2 & 8.2.2):

    • Minor dimensional variations (refer Fig. 1, 2, 3)
    • Workmanship and finish issues (Clause 6)
  • Major Defects (Clause 8.2.1 - implied):

    • Not explicitly detailed in your context, but generally includes significant dimensional deviations, structural flaws, or failures affecting performance.
  • Assessment Method:

    • Samples drawn per Table 2 for laboratory testing (Clause 8.2)
    • Use Acceptable Quality Level (AQL) for major defects (Clause 6.5), e.g., for batch sizes 10,001 to 35,000, random sampling methods apply.

Summary Table:

Defect TypeDescriptionReference Clause
MinorDimensional variations, finish8.1.2, 8.2.2, 6
MajorSignificant deviations/failures8.2.1 (implied)

Note: Major defects typically compromise structural integrity; minor defects affect appearance or slight dimensions without impairing function.

Loading diagram...

Need Detailed Clause Answers?

Ask AI about any clause, requirement, or provision in IS 11100. Get instant, clause-cited responses powered by our indexed library.

Free tier includes 150 queries (50 AI + 100 Reference) · No credit card required