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compaction mould assembly for light and heavy compaction tests for soils

IS 10074:1982 specifies the requirements for compaction mould assemblies used in conducting light and heavy compaction tests on soils, essential for determining soil compaction characteristics such as water content and dry density. This standard defines the types, dimensions, materials, and construction details of mould assemblies to ensure consistent and reliable soil compaction testing in geotechnical engineering and foundation design.

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83Clauses Indexed
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1982Edition
Soil and Foundation EngineeringCategory
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What This Standard Covers

IS 10074:1982 specifies the requirements for compaction mould assemblies used in conducting light and heavy compaction tests on soils, essential for determining soil compaction characteristics such as water content and dry density. This standard defines the types, dimensions, materials, and construction details of mould assemblies to ensure consistent and reliable soil compaction testing in geotechnical engineering and foundation design.

Who Uses This Standard

  • Geotechnical Engineers
  • Soil Testing Laboratory Technicians
  • Civil Engineers
  • Foundation Design Specialists
  • Construction Quality Control Engineers
  • Materials Testing Professionals
  • Research Scholars in Soil Mechanics

Key Topics Covered

Types of compaction mould assemblies
Dimensional specifications and tolerances
Materials of construction for mould components
Construction and assembly details
Marking and identification requirements
Compatibility with IS 2720 soil testing methods
Use of ISI certification mark
Base plate design and fastening methods
Stay rods and wing nuts specifications
Surface finish and mould smoothness
Standardization of measurement units
Quality control and inspection provisions

Table of Contents

0Introduction

IS 10074 - Introduction: Key Specifications & Tables


1. ISI Certification Mark (Clause 5.1.1)

  • Products marked with ISI signify compliance with Indian Standards.
  • Marking governed by Indian Standards Institution (Certification Marks) Act.
  • Ensures quality via inspection, testing, and continuous conformity checks.

2. International System of Units (SI Units)

QuantityUnitSymbol
Lengthmetrem
Masskilogramkg
Timeseconds
Electric currentampereA
Thermodynamic temp.kelvinK
Luminous intensitycandelacd
Amount of substancemolemol
Plane angleradianrad
Solid anglesteradiansr

3. Derived Units

QuantityUnitSymbolDefinition
ForcenewtonN1 N = 1 kg·m/s²
EnergyjouleJ1 J = 1 N·m
PowerwattW1 W = 1 J/s
Magnetic fluxweberWb1 Wb = 1 V·s
Flux densityteslaT1 T = 1 Wb/m²
FrequencyhertzHz1 Hz = 1 s⁻¹
Electric conductancesiemensS1 S = 1 A/V
Electromotive forcevoltV1 V = 1 W/A
Pressure, stresspascalPa1 Pa = 1 N/m²

4. Materials of Construction (Clause 2.1, Table 1)

PartMaterialSpecific RequirementsIS Reference
MouldCopper
1Scope

IS 10074 - Scope: Key Specifications & Tables

Scope: Covers materials, dimensions, and marking of compaction mould assemblies used in soil testing.


1. Marking (Clause 5.1.1)

  • Equipment may bear the ISI Certification Mark.
  • ISI Mark ensures compliance with Indian Standards via inspection, testing, and quality control.

2. Materials of Construction (Clause 2.1, Table 1)

PartMaterialSpecific RequirementsReference IS Code
MouldCopper alloy-IS: 318-1962
CollarBrass-IS: 292-1961
Base plateMild steelCadmium platedIS: 513-1973
Stay rodsMild steelChromium plated-
Wing nutsCast/Forged steelCadmium plated-

3. Dimensions of Moulds (Clause 127.3, Table 4)

TypeA (mm)C (mm)D (mm)E (mm)
1100 ± 0.4106150112
2150 ± 0.4156200162

All dimensions in millimeters.


4. Base Plate Dimensions

  • Square Base Plate
TypeD (mm)E (mm)P (mm)
1150112.5150
2200162.5200
  • Circular Base Plate
TypeD (mm)E (mm)P (mm)
1150120.5180
2200170.5230

2Materials

IS 10074 - Materials for Compaction Mould Assembly

Key Materials & Specifications (Clause 2.1, Table 1)

ComponentMaterialSpecific RequirementsIS Reference
MouldCopper alloy-IS: 318-1962*
CollarBrass-IS: 292-1961+
Base plateMild steelCadmium platedIS: 513-1973§
Stay rodsMild steelChromium plated-
Wing nutsCast/Forged steelCadmium plated-

* Leaded tin bronze ingots and castings

  • Brass ingots and castings
    § Cold rolled carbon steel sheets

Dimensions of Moulds (Clause 127.3, Table 4)

TypeA (mm)C (mm)D (mm)E (mm)
1100 ± 0.4106150112
2150 ± 0.4156200162

Additional Notes

  • Stay rods and wing nuts are chromium and cadmium plated respectively for corrosion resistance.
  • Base plates may be square or circular with specific hole sizes (Ø 8.5 mm) and tapped holes (M8).
  • Marking with ISI Certification Mark ensures compliance with quality and inspection standards.

Summary Diagram of Mould Assembly Materials

graph TD
    Mould -->|Copper alloy| Copper
    Collar -->|Brass| Brass
    BasePlate -->|Mild steel, Cadmium plated| MildSteel
    StayRods -->|Mild steel, Chromium plated| MildSteel
    WingNuts -->|Cast/Forged steel, Cadmium plated| Steel

For detailed manufacturing and testing, refer to the respective IS codes cited.

3Types and Dimensions

IS 10074 - Types and Dimensions of Compaction Mould Assembly

Types:

  • Type 1: Smaller mould, nominal dimension A = 100 ± 0.4 mm
  • Type 2: Larger mould, nominal dimension A = 150 ± 0.4 mm

Key Dimensions (in mm):

TypeA (mm)C (mm)D (mm)E (mm)P (mm) (Base Plate)
1100 ± 0.4106150112150 (Square base) / 180 (Circular base)
2150 ± 0.4156200162200 (Square base) / 230 (Circular base)

Holes and Threads:

  • 2 holes, diameter Ø 8.5 mm
  • 2 tapped holes, M8

Materials (per Clause 2.1):

ComponentMaterialFinishIS Reference
MouldCopper alloyChromium platedIS: 318-1962
CollarBrass-IS: 292-1961
Base PlateMild steelCadmium platedIS: 513-1973
Stay RodsMild steelChromium plated-
Wing NutsCast/Forged steelCadmium plated-

Notes:

  • All dimensions are nominal unless specified.
  • Tolerances follow IS: 2102-1969.
  • Figures 1 to 6 in IS 10074 detail exact shapes and assembly.

graph TD
  A[Compaction Mould Assembly]
  A -->|Type 1| B[Dimensions: A=100±0.4mm]
  A -->|Type 2| C[Dimensions: A=150±0.4mm]
  B --> D[Holes: 2x Ø8.5mm, 2x M8 tapped]
  C --> D
  A --> E[Materials
4Construction

IS 10074 - Construction Key Specifications for Compaction Mould Assembly

1. Types and Dimensions (Clause 3.1 & Clause 127.3)

TYPEA (mm)C (mm)D (mm)E (mm)
1100 ±0.4106150112
2150 ±0.4156200162
  • All dimensions in millimetres.
  • Tolerances per IS 2102-1969 unless otherwise specified.

2. Base Plate Dimensions

  • Square Base Plate
TYPED (mm)E (mm)P (mm)
1150112.5150
2200162.5200
  • Circular Base Plate
TYPED (mm)E (mm)P (mm)
1150120.5180
2200170.5230
  • Holes: 2 holes Ø 8.5 mm, 2 tapped holes M8.

3. Materials of Construction (Clause 2.1)

PartMaterialSpecific RequirementsIS Reference
MouldCopper alloyChromium platedIS 318-1962
CollarBrass-IS 292-1961
Base PlateMild steelCadmium platedIS 513-1973
Stay RodsMild steelChromium plated-
Wing NutsCast/Forged steelCadmium plated-

Summary

  • Two types of moulds with precise dimensions and tolerances.
  • Base plates available in square and circular forms with specified hole sizes.
  • Materials chosen for durability and corrosion resistance with plating.
  • Follow IS
5Marking

IS 10074 - Marking: Key Specifications & Requirements

Clause 5.1 - Marking on Equipment:

  • Equipment must be clearly and indelibly marked with:
    • Manufacturer's name or registered trademark
    • Type of material used
    • Date of manufacture

Clause 5.1.1 - ISI Certification Mark:

  • Use of ISI mark is governed by Indian Standards Institution (Certification Marks) Act.
  • ISI mark assures compliance with the standard under strict inspection and quality control.
  • Continuous ISI surveillance ensures conformity.

Summary Table for Marking Requirements

Marking ItemDescription
Manufacturer IDName or registered trademark
Material TypeType of material used in equipment
Manufacture DateDate when equipment was made
ISI Certification MarkOptional, subject to licensing rules

Related Material Specifications (Clause 2.1 - Table 1)

PartMaterialSpecial RequirementsIS Reference
MouldCopper alloy-IS: 318-1962
CollarBrass-IS: 292-1961
Base plateMild steelCadmium platedIS: 513-1973
Stay rodsMild steelChromium plated-
Wing nutsCast/Forged steelCadmium plated-

Units & Symbols (SI Units from IS 10074)

QuantityUnitSymbol
Lengthmetrem
Masskilogramkg
Timeseconds
ForcenewtonN
Pressure, StresspascalPa

flowchart TD
    A[Equipment] --> B[Marking]
    B --> C[Manufacturer Name/Trademark]
    B --> D[Material Type]
    B --> E[Date of Manufacture]
    B --> F[ISI Certification Mark (optional)]

Note: For detailed marking format and ISI licensing, consult the Indian Standards Institution directly.

6References

IS 10074 Key References: Formulas, Tables & Specifications

1. Marking (Clause 5.1.1)

  • Equipment may carry the ISI Certification Mark, ensuring compliance to IS standards with continuous ISI inspection and quality control.

2. International System of Units (SI Units)

QuantityUnitSymbolDefinition / Relation
Lengthmetrem
Masskilogramkg
Timeseconds
ForcenewtonN1 N = 1 kg·m/s²
EnergyjouleJ1 J = 1 N·m
PowerwattW1 W = 1 J/s
Pressure/StresspascalPa1 Pa = 1 N/m²
Electric currentampereA
Thermodynamic temp.kelvinK
Plane angleradianrad

3. Materials of Construction (Clause 2.1, Table 1)

PartMaterialRequirementsIS Reference
MouldCopper alloy-IS: 318-1962
CollarBrass-IS: 292-1961
Base plateMild steelCadmium platedIS: 513-1973
Stay rodsMild steelChromium plated-
Wing nutsCast/Forged steelCadmium plated-

4. Mould Dimensions (Clause 127.3, Table 4)

TypeA (mm)C (mm)D (mm)E (mm)
1100 ± 0.4106150112
2150 ± 0
7Annexures and Figures

IS 10074 Key Annexures, Tables & Figures Summary


Annexures & Figures Overview

  • Marking (Clause 5.1.1):
    Equipment may bear the ISI Certification Mark ensuring compliance with ISI quality control and inspection.

  • SI Units Table:
    Standard units for length (m), mass (kg), time (s), electric current (A), temperature (K), luminous intensity (cd), amount of substance (mol), plane angle (rad), solid angle (sr), and derived units like force (N), energy (J), power (W), pressure (Pa), etc.


Materials of Construction (Table 1, Clause 2.1)

PartMaterialSpecificsIS Reference
MouldCopper alloy-IS: 318-1962
CollarBrass-IS: 292-1961
Base plateMild steelCadmium platedIS: 513-1973
Stay rodsMild steelChromium plated-
Wing nutsCast/Forged steelCadmium plated-

Dimensions of Mould Assembly (Clause 127.3)

TypeA (mm)C (mm)D (mm)E (mm)
1100 ± 0.4106150112
2150 ± 0.4156200162
  • Base Plates (Square & Circular):
TypeD (mm)E (mm)P (mm)
1150112.5150
2200162.5200
TypeD (mm)E (mm)P (mm)
1150120.5180
2

Popular Questions About IS 10074

?What are the specified materials for the compaction mould and its components?

According to IS 10074 Clause 2.1 and Table 1, the specified materials for the compaction mould assembly components are:

ComponentMaterialSpecific RequirementsIS Reference
MouldCopper alloy-IS: 318-1962*
CollarBrass-IS: 292-1961+
Base plateMild steelCadmium platedIS: 513-1973§
Stay rodsMild steelChromium plated-
Wing nutsCast steel/Forged steelCadmium plated-

Notes:

  • Copper alloy and brass conform to specifications for leaded tin bronze and brass ingots/castings.
  • Mild steel base plate is cadmium plated for corrosion resistance.
  • Stay rods are chromium plated for durability.
  • Wing nuts are cadmium plated cast or forged steel for strength and corrosion protection.

This ensures durability, corrosion resistance, and smooth operation of the compaction mould assembly.

?What are the dimensional tolerances for the mould assemblies?

Dimensional Tolerances for Compaction Mould Assemblies (IS 10074:1982)

  • The compaction mould assembly has two types: Type 1 and Type 2.
  • Unless otherwise specified, all dimensions are nominal and tolerances follow IS 2102-1969.
  • Specific dimensional tolerances given in Clause 127.3 are:
TypeA (mm)C (mm)D (mm)E (mm)
1100 ± 0.4106150112
2150 ± 0.4156200162
  • Holes and tapped holes dimensions are fixed (e.g., Ø8.5 mm holes, M8 tapped holes).
  • Base plates (square & circular) and other components have specified dimensions without explicit tolerances; these default to IS 2102-1969.

Summary:

  • Critical dimensions (A) have ±0.4 mm tolerance.
  • Other dimensions: nominal, tolerance per IS 2102-1969.
  • Material and finish requirements ensure dimensional stability.
Loading diagram...

For precise manufacturing, refer to IS 2102 for tolerance tables on unspecified dimensions.

?How does IS 10074 ensure compatibility with soil compaction tests under IS 2720?

IS 10074 (1982) specifies the compaction mould assembly used for light and heavy compaction tests on soils, ensuring standardization of equipment.

Compatibility with IS 2720 (Soil Compaction Tests):

  • IS 2720 outlines methods of soil testing, including compaction tests.
  • IS 10074 provides standardized mould dimensions and assembly to be used specifically for compaction tests under IS 2720.
  • This ensures interchangeability and reproducibility of test results across labs.
  • The moulds comply with the volume and shape requirements specified in IS 2720 parts related to compaction (e.g., Part 7 for light compaction, Part 8 for heavy compaction).

Key Points:

  • Mould volume: Typically 1000 cm³ for heavy compaction.
  • Material: Steel or cast iron to withstand repeated use.
  • Dimensions: As per IS 10074 to ensure consistent soil sample volume.
  • Assembly: Includes base plate, collar, and extension collar for different compaction energies.

This standardization ensures accurate, comparable compaction test results as per IS 2720 methods.

Loading diagram...
?What marking information is required on the compaction mould assembly?

IS 10074 does not explicitly specify marking details on the compaction mould assembly. However, based on standard practice and related IS codes (like IS 2720 series and IS 2102), the following marking information is typically required on the compaction mould assembly:

  • Type of mould (Type 1 or Type 2)
  • Nominal internal diameter (e.g., 100 mm or 150 mm)
  • Height of the mould
  • Manufacturer's identification or trademark
  • Serial or batch number
  • Standard reference (e.g., IS 10074)

Summary of key markings:

MarkingPurpose
Type (1 or 2)Identifies mould type
Internal Diameter (mm)Ensures correct size selection
Height (mm)Confirms mould height
Manufacturer IDTraceability
Serial NumberQuality control and tracking
IS Standard ReferenceCompliance confirmation

This ensures proper identification, traceability, and compliance during soil compaction testing.

Loading diagram...
?What are the construction requirements for the base plate and stay rods?

Construction Requirements for Base Plate and Stay Rods (IS 10074:1982)


Base Plate (Clause 4.3)

  • Material: Same as mould (Mild steel, cadmium plated per IS:513-1973).
  • Shape: Square (Fig. 4) or Circular (Fig. 5).
  • Seating: 3 mm deep recess on top face for mould seating.
  • Holes:
    • Two tapped holes (M8) diagonally across corners/diameter for stay rods.
    • Two plain holes (Ø8.5 mm) to fix base plate to compactor base.
  • Dimensions:
    TypeD (mm)E (mm)P (mm)
    1150112.5150
    2200162.5200

Stay Rods

  • Material: Mild steel, chromium plated.
  • Fixing:
    • Attached via tapped holes on base plate.
    • Fit through eyes on mould and collar.
    • Tightened using four wing nuts (cast/forged steel, cadmium plated).

Summary Diagram

Loading diagram...

This ensures proper assembly, alignment, and secure tightening of the mould setup for compaction testing.

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