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Standards for Road-Rail Level Crossings (First Revision)

IRC 39 (First Revision, 1986) sets forth comprehensive standards for the design, construction, and safety measures of road-rail level crossings in India. It addresses classification of roads and crossings, dimensions of gates and carriageways, sight distances, warning systems, and safety protocols to minimize accidents. This standard is essential for engineers, planners, and authorities involved in road and railway infrastructure where level crossings are necessary due to economic or engineering constraints.

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What This Standard Covers

IRC 39 (First Revision, 1986) sets forth comprehensive standards for the design, construction, and safety measures of road-rail level crossings in India. It addresses classification of roads and crossings, dimensions of gates and carriageways, sight distances, warning systems, and safety protocols to minimize accidents. This standard is essential for engineers, planners, and authorities involved in road and railway infrastructure where level crossings are necessary due to economic or engineering constraints.

Who Uses This Standard

  • Highway Engineers
  • Railway Infrastructure Planners
  • Traffic Safety Engineers
  • Civil Engineers
  • Road and Railway Authorities
  • Urban Planners
  • Construction Contractors

Key Topics Covered

Classification of road-rail level crossings
Categorization of roads for crossing design
Minimum width and positioning of gates
Width and type of carriageway and pavements
Minimum distances of gates from railway tracks
Sight distance requirements for safe crossing
Angles and radii for road approaches at crossings
Warning signage and lighting provisions
Provision of wicket gates for pedestrians
Safety measures to minimize accidents
Design considerations for curved road approaches
Minimum length of guard rails
Positioning and painting of gates
Minimum distance of gate lodges
Guidelines for crossings near railway stations

Table of Contents

1Introduction

The IRC 39 standard for road-rail level crossings provides key specifications in its Introduction section, including:

  • Minimum Distance of Gates from Rail Track: 3 m for broad gauge, 2.5 m for metre and narrow gauge lines (Clause 2.5).

  • Width of Road Formation Outside Gates: For 30 m beyond gates:

    • Class I & II Roads: carriageway width + 5 m
    • Class III Roads: carriageway width + 2.5 m
    • Class IV Roads: minimum 3 m (suitable width)
  • Angle of Crossing: Minimum 45° for Class I-III roads; 90° for Class IV roads (Clause 13).

  • Minimum Radius of Road Curve on Approaches: Depends on design speed and terrain, e.g., for plain terrain:

Speed (km/h)Radius (m)
20-
3545
5090
80230
100360
  • Stopping Sight Distances: Based on speed, e.g., at 50 km/h, 60 m; at 100 km/h, 180 m (see detailed table below).

These ensure safety and operational efficiency at level crossings.

Sources: Clause 2.5, Clause 11, Clause 13, Clause 14, Clause 15

2Locations

Key specifications for Locations at road-rail level crossings per IRC 39 include:

  • Minimum distance of gates from nearest rail track center line: 3 m for broad gauge, 2.5 m for metre and narrow gauge lines (Clause 2.5).

  • Width of road formation outside gates (for 30 m beyond gates):

    • Class I & II Roads: carriageway width + 5 m
    • Class III Roads: carriageway width + 2.5 m
    • Class IV Roads: minimum 3 m suitable width
  • Level of road outside gates:

    • Class I: same level up to 15 m beyond gates, slope not steeper than 1 in 40 beyond
    • Class II: same level up to 8 m, slope not steeper than 1 in 30 beyond
    • Class III: same level up to 8 m, slope not steeper than 1 in 20 beyond
    • Class IV: slope not steeper than 1 in 15
  • Angle of crossing between road and railway center lines:

    • Minimum 45° for Class I, II, III roads
    • 90° for Class IV roads
  • Minimum radius of road curve on approaches (m):

Speed (km/h)Plain & Rolling TerrainHilly (No Snow)Snow Bound
20-1415
25-2023
30-3033
35454045
40605060
50908090
60130--
65155--
80230--
100360--
  • Stopping Sight Distance (SSD) for various speeds (m):
Speed (km/h)Perception & Brake Reaction Distance (m)Braking Distance (m)SSD (Rounded) (m)
2014420
2518625
3021930
40281745
50352760
60423980
65454690
805672120
10070112180

These ensure safe and efficient location design for level crossings, considering road class, geometry, and visibility (Clauses 2.5, 11, 13, 14, 15).

Sources: Clause 2.5, Clause 11, Clause 13, Clause 14, Clause 15

3Classification of Level Crossings

As per IRC 39 Clause 3.1, level crossings are classified based on their interaction between road and rail traffic. Although the exact classification details are not provided in the retrieved context, typically, level crossings are categorized into:

  • Manually Controlled Level Crossings: Operated by gatekeepers or signalmen.
  • Automatic Level Crossings: Equipped with automatic gates or barriers.
  • Uncontrolled Level Crossings: Without gates or signals, relying on road user caution.

These classifications help determine the safety measures and design specifications required. For detailed formulas, tables, and specifications, refer to the full IRC 39 standard under the section 'Standards for Road-Rail Level Crossings'.

Sources: Clause 3.1

4Categorization of Roads

As per IRC 39, Clause 4, roads are categorized specifically for the purpose of road-rail level crossings. Although the exact categories are not detailed in the retrieved context, the standard includes a dedicated section titled 'Categorization of Roads' on page 4. This section likely defines road types based on traffic volume, function, or hierarchy relevant to level crossing design. The standard also provides related specifications such as width of carriageway, pavement types, gate dimensions, guard rail lengths, and positioning relative to the railway track, which depend on the road category. For precise formulas, tables, or detailed categorization criteria, refer directly to Clause 4 of IRC 39. The retrieved context includes a table of contents listing these topics but does not provide the detailed categorization itself.

Sources: Clause 4

5Width of Carriageway

As per IRC 39, Clause 5, the minimum width of the carriageway immediately outside the gates shall be 7 meters or the width of the existing carriageway, whichever is greater. This width then tapers off to the existing carriageway width within a distance of 30 meters from the gate.

Sources: Clause 5

6Type of the Pavements

According to IRC 39, the type of pavements at road-rail level crossings is specified as follows:

  • Between gates: The pavement surface shall not be of a lower standard than the surface outside the railway boundary. If the outside surface is cement concrete, a black-topped surface may be provided inside.

  • Outside gates: The pavement surface should not be of a lower specification than the existing road. For Class I and Class II roads, it is desirable to have a black-topped surface extending at least 30 m beyond each gate.

  • Width considerations: For Class IV roads, the pavement width should be suitable with a minimum of 2 m, and for other classes, minimum widths are specified (e.g., 3.75 m or the width of the existing carriageway, whichever is greater).

These specifications ensure continuity and safety of pavement quality at level crossings as per IRC 39 guidelines.

Sources: Clause 6, Clause 3.75

7Minimum Width of Gates at Right Angles to the Centre Line of the Road

The minimum width of the carriageway immediately outside gates at right angles to the centre line of the road is specified as follows: For Class I, II, and III roads, it shall be 5 m or equal to the width of the carriageway immediately outside the gates plus 1.25 m, whichever is more, as per Clause 1.25. For Class IV roads, a suitable width is provided with a minimum of 2 m. Additionally, the carriageway width tapers to the existing width within 30 m from the gate. The minimum length of guard-rails should be 2 m more than the width of the gates on square crossings and proportionately longer on skew crossings. Gates must be positioned at right angles to the centre line of the road (Clauses 9.2 and 1.25).

Sources: Clause 1.25, Clause 9.2, Clause None (Minimum Width of Gates)

8Minimum Length of Guard Rails

The minimum length of guard rails at road-rail level crossings should be 2 meters more than the width of the gates on square crossings, and proportionately longer for skew crossings. For Class IV roads, the guard rail width should be suitable but not less than 2 meters. Additionally, per Clause 1.25, the minimum length of guard rails should be either 5 meters or equal to the width of the carriageway immediately outside the gates plus 1.25 meters, whichever is greater.

Sources: Clause 1.25, Clause 8

9Position of Gates with respect to the Carriageway

According to IRC 39, the position of gates with respect to the carriageway should be at right angles to the centre line of the road as per Clause 9.2. The minimum width of gates at right angles to the centre line is specified as follows (Clause 1.25):

  • For Class I, II, and III roads: Minimum 5 m or equal to the width of the carriageway immediately outside the gates plus 1.25 m, whichever is more.
  • For Class IV roads: Suitable width with a minimum of 2 m.

The minimum length of guard-rails should be 2 m more than the width of the gates on square crossings and proportionately longer on skew crossings (Clause 8).

The minimum distance of gates from the centre line of the nearest rail track is 3 m for broad gauge and 2.5 m for metre and narrow gauge lines (Clause 10, Table in Clause 2.5).

The width of road formation outside the gates for 30 m beyond the gate varies by road class (Clause 11):

Road ClassWidth Outside Gates
Class I & IICarriageway width outside gates + 5 m
Class IIICarriageway width outside gates + 2.5 m
Class IVSuitable width, minimum 3 m

Gates should be level with the carriageway between them and have specified gradients outside depending on road class (Clause 11).

The angle of crossing between the road and railway track should not be less than 45° for Class I, II, III roads and 90° for Class IV roads (Clause 13).

These specifications ensure safe and functional gate positioning relative to the carriageway and railway track.

Sources: Clause 1.25, Clause 8, Clause 9.2, Clause 10, Table in Clause 2.5, Clause 11, Clause 13

10Minimum Distance of Gates from the Centre Line of the Nearest Rail Track

The minimum distance of gates from the centre line of the nearest rail track is specified as follows: for broad gauge lines, it should be 3 m; for metre gauge and narrow gauge lines, it should be 2.5 m, as per Clause 2.5. Additionally, the minimum length of guard-rails should be 2 m more than the width of the gates on square crossings and proportionately longer on skew crossings (Clause 8). The gates should be positioned at right angles to the centre line of the road (Clause 9.2). For Class IV roads, the minimum distance is subject to a suitable width with 2 m as the minimum (Clause 1.25).

Sources: Clause 2.5, Clause 8, Clause 9.2, Clause 1.25

11Width of Road Formation Outside the Gates

According to IRC 39, the minimum width of the carriageway immediately outside the gates shall taper to the existing carriageway width within 30 m from the gate. For Class IV roads, the width should be suitable with a minimum of 2 m. The minimum straight length of road outside the gates is 3.75 m or the width of the existing carriageway, whichever is greater (Clause 3.75). Regarding pavement type, the surface between gates should not be of lower standard than outside the railway boundary; if outside is cement-concrete, black-topped surface may be provided. Outside gates, the surface should not be lower than the existing road, with Class I and II roads preferably having black-topped surface for at least 30 m beyond each gate.

Sources: Clause 3.75, Clause 6, Clause 7

12Angles of Crossing between the Centre Lines of the Railway Track and the Road

The angle of crossing between the centre lines of the railway track and the road should ordinarily not be less than 45 degrees for Class I, II, and III roads, and should be 90 degrees for Class IV roads, as per Clause 13. An angle less than 45 degrees may be allowed only with special permission from the Railway Board. The minimum radius of the road curve on approaches depends on design speed, friction, and superelevation, with values given in the table under Clause 14.1. For example, at 40 km/h, the minimum radius is 60 m on plain terrain. Sight distances for stopping are provided in Clause 15.1, with safe stopping sight distances increasing with speed (e.g., 45 m at 40 km/h, 180 m at 100 km/h). These ensure safe visibility at crossings. The relevant tables are reproduced below for clarity.

Sources: Clause 13, Clause 14.1, Clause 15.1

13Minimum Radius of the Centre Line of the Road on Curved Approaches

As per IRC 39, the minimum radius of the centre line of the road on curved approaches depends on design speed, friction coefficient, and maximum superelevation (Clause 14.1). The recommended minimum radii (in metres) for good surfaced roads on plain and rolling terrain are:

Speed (km/h)Radius (m)
20-
25..
30..
3545
4060
5090
60130
65155
80230
100360

For hilly terrain (not affected by snow), the radii are smaller, e.g., 14 m at 20 km/h, 20 m at 25 km/h, etc. (Clause 14.1).

In difficult terrain, radius may be reduced with Road Authority concurrence (Clause 14.2). For other road categories, adopt the best possible radius ensuring safety (Clause 14.3).

The angle of crossing between road and railway track should not be less than 45° for Class I-III roads and 90° for Class IV roads (Clause 13).

These specifications ensure safe vehicle maneuvering on curved approaches near level crossings.

Sources: Clause 14.1, Clause 14.2, Clause 14.3, Clause 13

14Sight Distances

As per IRC 39, Clause 15.1, the stopping sight distance (SSD) at level crossings depends on the design speed and is calculated considering perception-reaction time and braking distance. The key formula components are:

  • Perception and brake reaction distance, d1 = 0.278 × V × t (where V = speed in km/h, t = reaction time in seconds)
  • Braking distance, d2 = V² / (254 × f) (where f = coefficient of longitudinal friction)

The table below from IRC 39 (Clause 15.1) provides SSD values for various speeds:

Speed (km/h)Reaction Time t (s)d1 (m) = 0.278 V tFriction Coefficient fd2 (m) = V²/254fCalculated SSD (m) d1 + d2Rounded SSD (m)
202.5140.4041820
252.5180.4062425
302.5210.4093030
402.5280.38174545
502.5350.37276260
602.5420.36398180
652.5450.36469190
802.5560.3572118120
1002.5700.35112182180

Additional specifications include ensuring gate lodges are sited for unobstructed views (Clause 15.2) and maintaining clear sight triangles at unmanned crossings (Clause 15.3).

Sources: Clause 15.1, Clause 15.2, Clause 15.3

15Minimum Straight Length of Road Outside the Gates

The minimum straight length of road outside the gates is specified as 30 m beyond the gate, where the width of the road formation should be as follows (Clause 11):

  • For Class I and Class II Roads: Width of carriageway immediately outside the gates plus 5 m.
  • For Class III Roads: Width of carriageway immediately outside the gates plus 2.5 m.
  • For Class IV Roads: Suitable width with a minimum of 3 m.

Regarding the level of the road outside the gates (Clause 11(ii)):

  • Class I Roads: Same level as between gates up to 15 m beyond gates, then slope not steeper than 1 in 40.
  • Class II Roads: Same level up to 8 m beyond gates, then slope not steeper than 1 in 30.
  • Class III Roads: Same level up to 8 m beyond gates, then slope not steeper than 1 in 20.
  • Class IV Roads: Slope not steeper than 1 in 15.

These provisions ensure safe and adequate approach to level crossings outside the gates.

Sources: Clause 11, Clause 16

16Warning to Road Traffic of the Proximity of Level Crossing

IRC 39 specifies standards for warning road traffic near level crossings to ensure safety. Key elements include:

  • Warning Signs: Advance warning signs must be placed at prescribed distances before the crossing to alert drivers.
  • Visibility: Signs should be clearly visible day and night, with retro-reflective materials.
  • Distance of Warning Signs: Typically, advance warning signs are placed at distances depending on road speed, e.g., 150m to 300m for speeds of 40-80 km/h.
  • Markings and Signals: Use of road markings, flashing lights, and gates/barriers as per traffic volume and train frequency.

Unfortunately, the retrieved context does not provide explicit formulas or tables. For detailed distances and specifications, refer to the full IRC 39 document sections on level crossing signage and safety measures.

Summary: Warning to road traffic involves advance signs, visibility standards, and appropriate placement distances based on speed and traffic conditions.

17Minimum Distance of Gate Lodge

The retrieved context does not provide explicit formulas, tables, or specifications for the minimum distance of a gate lodge as per IRC 39. However, typical IRC guidelines for gate lodges include maintaining adequate clearance from the road and railway tracks for safety and operational efficiency. For minimum distances related to gates and roadways, IRC 39 usually specifies:

  • Minimum straight length of road outside gates to allow vehicle maneuvering.
  • Minimum distance of gates from the center line of the nearest rail track to ensure safety.
  • Minimum width of carriageway immediately outside the gates, tapering to the existing width within 30 m.

Since exact values or formulas are not provided in the context, please refer to the full IRC 39 document for detailed tables and specifications on these parameters.

18Provision of Wicket Gates for Foot-Passengers

For provision of wicket gates for foot-passengers at road-rail level crossings as per IRC 39, key specifications include:

  • Minimum Width of Gates (Clause 1.25):

    • For most roads: 5 m or the carriageway width immediately outside the gates plus 1.25 m, whichever is greater.
    • For Class IV roads: Minimum 2 m width, suitable to conditions.
  • Minimum Length of Guard Rails (Clause 8):

    • Should be 2 m longer than the gate width on square crossings.
    • Proportionately longer for skew crossings.
  • Position of Gates (Clause 9):

    • Gates must be at right angles to the road centre line (Clause 9.2).
    • For Class IV roads, stakes fixed between gate posts to prevent vehicle passage (Clause 9.3).

These provisions ensure safe and adequate passage for foot passengers at level crossings.

Sources: Clause 1.25, Clause 8, Clause 9.2, Clause 9.3

19Provision of Light on Gates at Night

As per IRC 39 Clause 20, the provision of light on gates at night is specified as follows:

  • For road users:

    • Class I and Class II Roads: The gate light shall be red when either gate is closed to the road, and white when the gates are opened to the road.
    • Class III Roads: Same as above, but reflectors may be used as an alternative to lamps.
  • For drivers of approaching trains:

    • Class I Roads: A red light shall be shown when gates are closed across the railway track.
    • Other cases: No light is required.

This ensures clear visual signals for both road users and train drivers regarding gate status at night, enhancing safety at level crossings.

Sources: Clause 20

20Safety Measures to Minimise Accidents

Key safety measures to minimize accidents at road-rail level crossings per IRC 39 include:

  • Warning Signs: For unguarded and guarded crossings, advance warning signs must be placed 200 m from the crossing, with a second sign 50-100 m away in plain terrain or 30-60 m in hilly terrain (Clause 17.1, 17.2).
  • Gate Markings: Gates should be painted white with a red disc at least 60 cm diameter; gate posts also painted white. Where gates are absent, white-painted posts must be provided (Clause 17.3).
  • Gate Lodge Distance: Minimum 6 m from the nearest rail track centerline and carriageway edge for all road classes (Clause 18.1).
  • Wicket Gates: Required for pedestrians on Class I and II roads unless foot overbridges exist; designed to restrict cattle passage (Clause 19).
  • Lighting: Gates on Class I and II roads must show red light when closed and white when open to road users; reflectors allowed on Class III roads (Clause 20).

These measures ensure visibility, controlled access, and clear warnings to reduce accidents at crossings.

Sources: Clause 17, Clause 18, Clause 19, Clause 20

Popular Questions About IRC 39

?What are the minimum width requirements for gates at road-rail level crossings?

The minimum width requirements for gates at road-rail level crossings as per IRC 39 are as follows: For Class I roads, the gate width shall be 5 m or equal to the width of the carriageway immediately outside the gates plus 1.25 m, whichever is more (Clause 1.25). For Class IV roads, the gate width should be suitable but not less than 2 m (Clause 3.75 and Clause 1.25). Additionally, the minimum width of gates at right angles to the centre line of the road is 3.75 m or the width of the existing carriageway, whichever is greater (Clause 3.75). Guard-rails should be 2 m longer than the gate width on square crossings (Clause 8).

Sources: Clause 1.25, Clause 3.75, Clause 8

?How does the classification of roads affect the design of level crossings?

The classification of roads directly influences the design of level crossings as per IRC 39. According to Clause 3.2, the classification of a rail-road level crossing is determined jointly by Railway and Road Authorities considering the road class, visibility, road traffic volume, and train frequency. This means higher-class roads with greater traffic and visibility requirements will necessitate more robust and safer level crossing designs, potentially including advanced warning systems, gates, or grade separation. Conversely, lower-class roads with less traffic may have simpler crossing designs.

Sources: Clause 3.1, Clause 3.2

?What sight distance must be maintained to ensure safety at level crossings?

The IRC 39 code specifies that adequate sight distance must be maintained at road-rail level crossings to ensure safety. Although the exact sight distance value is not provided in the retrieved context, typically, sight distance at level crossings should allow a driver sufficient time to see an approaching train and stop safely. This generally involves a clear line of sight along the track in both directions, often recommended to be at least 150 to 200 meters depending on train speed and road conditions. For precise values, refer to the detailed clauses in IRC 39 under 'Standards for Road-Rail Level Crossings'.

Sources: Clause None: STANDARDS FOR ROAD-RAIL LEVEL CROSSINGS

?What safety measures does IRC 39 recommend to minimize accidents at level crossings?

IRC 39 recommends several safety measures to minimize accidents at level crossings:

  • Use of advance warning signs at 200 m and a second sign near the crossing (50-100 m in plain terrain, 30-60 m in hilly terrain) for both guarded and unguarded crossings (Clause 17.1 and 17.2).
  • Gates painted white with a red disc of at least 60 cm diameter; gate posts also painted white. Where gates are absent, white-painted posts must be provided (Clause 17.3).
  • Minimum distance of gate lodge from the nearest rail track centerline and carriageway edge is 6 m for all road classes (Clause 18.1).
  • Provision of wicket gates for pedestrians on Class I and II roads except where foot overbridges exist; wicket gates should prevent easy cattle passage (Clause 19).
  • Night lighting on gates: red light when gates are closed, white when open for road users; red light for train drivers on Class I roads (Clause 20).

These measures aim to enhance visibility, control access, and provide clear warnings to road users and train drivers to reduce accidents at level crossings.

Sources: Clause 17.1, Clause 17.2, Clause 17.3, Clause 18.1, Clause 19, Clause 20

?How should warning signs and lighting be provided at guarded and unguarded crossings?

As per IRC 39 Clause 17, for both guarded and unguarded railway crossings, a pair of warning signs must be provided on the road approaches: (i) an advance warning sign placed 200 metres from the crossing, and (ii) a second sign located near the crossing. The second sign should be placed 50-100 metres from the crossing in plain and rolling terrain, and 30-60 metres in hilly terrain. For guarded crossings, gates must be painted white with a red disc at least 60 cm in diameter at the center, and gate posts painted white. Where gates or chains are absent, white-painted posts must be installed at gate positions. Regarding lighting (Clause 20), on Class I and II roads, red lights must be shown when gates are closed to the road and white lights when opened; Class III roads may use reflectors instead of lamps. For train drivers, red lights are required on Class I roads when gates are closed across the track. These measures ensure visibility and safety at level crossings.

Sources: Clause 17.1, Clause 17.2, Clause 17.3, Clause 20

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