IS 5612 PART 21977AI Search Enabled✦ AI Generated

Specification for hose clamps and hose bandages for fire brigade use, Part 2: Hose bandages
1977 Edition

The IS 5612 Part 2 (1977) standard outlines the specifications for hose-bandages utilized by fire brigades, covering aspects such as materials, dimensions, workmanship, testing protocols, and packaging. It guarantees that hose-bandages function effectively in sealing and maintaining durability under pressured fire hose conditions. This code is crucial for manufacturers, quality inspectors, and fire safety professionals selecting or producing hose-bandages for firefighting in India.

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What This Standard Covers

The IS 5612 Part 2 (1977) standard outlines the specifications for hose-bandages utilized by fire brigades, covering aspects such as materials, dimensions, workmanship, testing protocols, and packaging. It guarantees that hose-bandages function effectively in sealing and maintaining durability under pressured fire hose conditions. This code is crucial for manufacturers, quality inspectors, and fire safety professionals selecting or producing hose-bandages for firefighting in India.

Who Uses This Standard

  • Fire protection engineers
  • Manufacturers of firefighting equipment
  • Quality control inspectors
  • Fire service procurement specialists
  • Civil engineers focused on fire safety
  • Maintenance technicians for fire gear
  • Compliance officers for standards enforcement

Key Topics Covered

Specifications for hose-bandage materials
Dimensional and shape requirements
Standards for workmanship and finishing
Procedures for leakage testing
Sampling techniques and acceptance criteria
Marking protocols and packaging guidelines
Standards for nylon tape and string
Inspection and lot acceptance rules
Performance under pressurized conditions
Application of standard marks
Rounding conventions for test data
Definition of lots and sampling plans

Table of Contents

1Scope and Sampling Conformity

Overview of Scope and Sampling Criteria from IS 5612 Part 2 (1977)

  • Sampling is conducted by lot, with lot sizes determining sample sizes and permissible defect counts.
  • Table 1 defines the sampling plan:
Lot Size (units)Sample SizeAllowed Defectives
1 to 8100%0
9 to 1580
16 to 25130
26 to 50201
  • Acceptance requires defective items to be within the allowed limit.
  • Nylon tape for edge binding must comply with IS 4228-1967.
  • Sampling follows random selection methods as per appendix specifications.
2Terminology and Constituent Elements

Definitions and Components Under IS 5612 Part 2

  • Hose-bandages: Devices used to secure fire hoses.
  • Lot: A grouped batch of hose-bandages for inspection.
  • Sampling: Random selection of items from a lot to check compliance.

The acceptance of a lot depends on the number of defective samples not exceeding permissible limits, as given in Table 1.

3Material Requirements

Materials Specified in IS 5612 Part 2

  • Nylon tape, conforming to IS 4228-1967, is used for binding the edges of hose-bandages.
  • The bandages must be manufactured from materials meeting the standard's criteria for durability and performance.
  • Sampling and defect acceptance criteria apply as per Table 1.
4Form and Size Specifications

Shape and Dimensions of Hose-Bandages

  • Hose-bandages are constructed from 25 mm wide nylon tape with stitched edges complying with aeronautical nylon tape standards.
  • The shape and dimensions conform to the illustration (Fig. 1) provided in the standard.
  • Quality control sampling follows the lot size dependent plan.
5Craftsmanship and Surface Quality

Workmanship Standards in Hose-Bandage Production

  • All edges must be rounded and free from sharpness to ensure safety.
  • Surfaces should be smooth and finished to high quality.
  • Defects are monitored through sampling as detailed in Table 1, with acceptance based on permissible defective counts.
6Leakage Testing Procedures

Protocol for Leakage Testing of Hose-Bandages

  • Samples are randomly chosen according to lot size.
  • The bandage is tested by wrapping tightly around a hose with a 3 mm perforation.
  • The hose is pressurized to 70 N/cm² and secured with nylon string.
  • The test lasts for 5 minutes, during which no loosening or leakage should occur.
  • Minor leakage through the edges is permissible and does not constitute failure.
7Identification Marking

Marking Requirements for Hose-Bandages

  • Hose-bandages may bear the Standard Mark indicating compliance.
  • Marking is subject to regulations under the Bureau of Indian Standards Act, 1986.
  • Manufacturer's name or trademark and year of manufacture should be clearly indicated.
  • Sampling for marking conformity is consistent with the sampling plan.
8Packing Instructions

Packaging Guidelines per IS 5612 Part 2

  • Each hose-bandage is to be neatly rolled and wrapped individually in a cellophane cover.
  • Six bandages are packed per corrugated carton.
  • Sampling and acceptance criteria for packaging conformity follow the established sampling plan.
9Sampling Methods and Acceptance Criteria

Sampling and Acceptance Standards

  • Random sampling is used to select samples from each lot.
  • Sample sizes and permissible defective counts depend on lot size as enumerated in Table 1.
  • A lot is accepted if the number of defective items does not exceed the allowed limit; otherwise, it is rejected.
Appendix ADetailed Sampling and Acceptance Procedures

Appendix A: Sampling and Conformity Criteria

  • Sampling is conducted by lot, with sizes and permissible defectives as per the table.
  • Random selection is performed using random number tables.
  • The criteria ensure quality control before lot acceptance.

Acceptance requires the defective count to be within permissible limits.

Popular Questions About IS 5612 PART 2

?Which materials are mandated for hose-bandages as per IS 5612 Part 2?

IS 5612 Part 2 specifies that hose-bandages must be made from fabric bandages with nylon binding that is 25 mm wide and stitched. The nylon tape used for binding should meet the IS 4228-1967 specifications, and nylon string is used to secure the bandage. These materials ensure strength, durability, and resistance suitable for firefighting applications.

?What is the method for conducting leakage tests on hose-bandages under this standard?

Leakage testing requires wrapping the hose-bandage tightly around a delivery hose containing a 3 mm hole. The hose is pressurized to 70 N/cm² and the bandage is secured with nylon string. This setup is maintained for five minutes to check for any loosening or leakage. Minor seepage at the edges is acceptable, but any leakage through the bandage itself results in failure.

?What are the required dimensions and shape for hose-bandages according to the code?

Hose-bandages must conform to the shape and dimensions shown in Fig. 1 of the standard, featuring a 25 mm wide nylon binding that is stitched along the edges. The bandage should be flat and uniform in size, with visual inspections verifying shape, workmanship, and finish. The bandage must endure the leakage test without loosening or failure.

?How is lot conformity assessed and what sampling procedures are employed?

A lot, defined as a batch not exceeding 50 units produced under similar conditions, is sampled randomly using random number tables. Sample sizes vary by lot size: all items for up to 8 units, 8 samples for 9-15 units, 13 for 16-25 units, and 20 for 26-50 units. A lot is accepted if the number of defective units in the sample is within the permissible limit; otherwise, it is rejected.

?What are the marking and packaging requirements for hose-bandages under IS 5612 Part 2?

Manufacturers must clearly mark hose-bandages with the manufacturer's name or trademark and the year of manufacture. The Standard Mark may be applied following BIS regulations. For packaging, each bandage should be rolled neatly, wrapped individually in cellophane, and packed six per corrugated carton to ensure protection and traceability.

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