Specification for hose clamps and hose bandages for fire brigade use, Part 2: Hose bandages 1977 Edition
The IS 5612 Part 2 (1977) standard outlines the specifications for hose-bandages utilized by fire brigades, covering aspects such as materials, dimensions, workmanship, testing protocols, and packaging. It guarantees that hose-bandages function effectively in sealing and maintaining durability under pressured fire hose conditions. This code is crucial for manufacturers, quality inspectors, and fire safety professionals selecting or producing hose-bandages for firefighting in India.
The IS 5612 Part 2 (1977) standard outlines the specifications for hose-bandages utilized by fire brigades, covering aspects such as materials, dimensions, workmanship, testing protocols, and packaging. It guarantees that hose-bandages function effectively in sealing and maintaining durability under pressured fire hose conditions. This code is crucial for manufacturers, quality inspectors, and fire safety professionals selecting or producing hose-bandages for firefighting in India.
Audience
Who Uses This Standard
Fire protection engineers
Manufacturers of firefighting equipment
Quality control inspectors
Fire service procurement specialists
Civil engineers focused on fire safety
Maintenance technicians for fire gear
Compliance officers for standards enforcement
Contents
Key Topics Covered
✓Specifications for hose-bandage materials
✓Dimensional and shape requirements
✓Standards for workmanship and finishing
✓Procedures for leakage testing
✓Sampling techniques and acceptance criteria
✓Marking protocols and packaging guidelines
✓Standards for nylon tape and string
✓Inspection and lot acceptance rules
✓Performance under pressurized conditions
✓Application of standard marks
✓Rounding conventions for test data
✓Definition of lots and sampling plans
Structure
Table of Contents
1Scope and Sampling Conformity▼
Overview of Scope and Sampling Criteria from IS 5612 Part 2 (1977)
Sampling is conducted by lot, with lot sizes determining sample sizes and permissible defect counts.
Table 1 defines the sampling plan:
Lot Size (units)
Sample Size
Allowed Defectives
1 to 8
100%
0
9 to 15
8
0
16 to 25
13
0
26 to 50
20
1
Acceptance requires defective items to be within the allowed limit.
Nylon tape for edge binding must comply with IS 4228-1967.
Sampling follows random selection methods as per appendix specifications.
2Terminology and Constituent Elements▼
Definitions and Components Under IS 5612 Part 2
Hose-bandages: Devices used to secure fire hoses.
Lot: A grouped batch of hose-bandages for inspection.
Sampling: Random selection of items from a lot to check compliance.
The acceptance of a lot depends on the number of defective samples not exceeding permissible limits, as given in Table 1.
3Material Requirements▼
Materials Specified in IS 5612 Part 2
Nylon tape, conforming to IS 4228-1967, is used for binding the edges of hose-bandages.
The bandages must be manufactured from materials meeting the standard's criteria for durability and performance.
Sampling and defect acceptance criteria apply as per Table 1.
4Form and Size Specifications▼
Shape and Dimensions of Hose-Bandages
Hose-bandages are constructed from 25 mm wide nylon tape with stitched edges complying with aeronautical nylon tape standards.
The shape and dimensions conform to the illustration (Fig. 1) provided in the standard.
Quality control sampling follows the lot size dependent plan.
5Craftsmanship and Surface Quality▼
Workmanship Standards in Hose-Bandage Production
All edges must be rounded and free from sharpness to ensure safety.
Surfaces should be smooth and finished to high quality.
Defects are monitored through sampling as detailed in Table 1, with acceptance based on permissible defective counts.
6Leakage Testing Procedures▼
Protocol for Leakage Testing of Hose-Bandages
Samples are randomly chosen according to lot size.
The bandage is tested by wrapping tightly around a hose with a 3 mm perforation.
The hose is pressurized to 70 N/cm² and secured with nylon string.
The test lasts for 5 minutes, during which no loosening or leakage should occur.
Minor leakage through the edges is permissible and does not constitute failure.
7Identification Marking▼
Marking Requirements for Hose-Bandages
Hose-bandages may bear the Standard Mark indicating compliance.
Marking is subject to regulations under the Bureau of Indian Standards Act, 1986.
Manufacturer's name or trademark and year of manufacture should be clearly indicated.
Sampling for marking conformity is consistent with the sampling plan.
8Packing Instructions▼
Packaging Guidelines per IS 5612 Part 2
Each hose-bandage is to be neatly rolled and wrapped individually in a cellophane cover.
Six bandages are packed per corrugated carton.
Sampling and acceptance criteria for packaging conformity follow the established sampling plan.
9Sampling Methods and Acceptance Criteria▼
Sampling and Acceptance Standards
Random sampling is used to select samples from each lot.
Sample sizes and permissible defective counts depend on lot size as enumerated in Table 1.
A lot is accepted if the number of defective items does not exceed the allowed limit; otherwise, it is rejected.
Appendix ADetailed Sampling and Acceptance Procedures▼
Appendix A: Sampling and Conformity Criteria
Sampling is conducted by lot, with sizes and permissible defectives as per the table.
Random selection is performed using random number tables.
The criteria ensure quality control before lot acceptance.
Acceptance requires the defective count to be within permissible limits.
Frequently Asked
Popular Questions About IS 5612 PART 2
?Which materials are mandated for hose-bandages as per IS 5612 Part 2?▼
IS 5612 Part 2 specifies that hose-bandages must be made from fabric bandages with nylon binding that is 25 mm wide and stitched. The nylon tape used for binding should meet the IS 4228-1967 specifications, and nylon string is used to secure the bandage. These materials ensure strength, durability, and resistance suitable for firefighting applications.
?What is the method for conducting leakage tests on hose-bandages under this standard?▼
Leakage testing requires wrapping the hose-bandage tightly around a delivery hose containing a 3 mm hole. The hose is pressurized to 70 N/cm² and the bandage is secured with nylon string. This setup is maintained for five minutes to check for any loosening or leakage. Minor seepage at the edges is acceptable, but any leakage through the bandage itself results in failure.
?What are the required dimensions and shape for hose-bandages according to the code?▼
Hose-bandages must conform to the shape and dimensions shown in Fig. 1 of the standard, featuring a 25 mm wide nylon binding that is stitched along the edges. The bandage should be flat and uniform in size, with visual inspections verifying shape, workmanship, and finish. The bandage must endure the leakage test without loosening or failure.
?How is lot conformity assessed and what sampling procedures are employed?▼
A lot, defined as a batch not exceeding 50 units produced under similar conditions, is sampled randomly using random number tables. Sample sizes vary by lot size: all items for up to 8 units, 8 samples for 9-15 units, 13 for 16-25 units, and 20 for 26-50 units. A lot is accepted if the number of defective units in the sample is within the permissible limit; otherwise, it is rejected.
?What are the marking and packaging requirements for hose-bandages under IS 5612 Part 2?▼
Manufacturers must clearly mark hose-bandages with the manufacturer's name or trademark and the year of manufacture. The Standard Mark may be applied following BIS regulations. For packaging, each bandage should be rolled neatly, wrapped individually in cellophane, and packed six per corrugated carton to ensure protection and traceability.
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