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Handbook of Typified Designs for Structures with Steel Roof Trusses (With and Without Cranes) (Based on IS Codes)
1987 Edition

The 1987 edition of IS SP Part 38 offers an extensive handbook detailing standard designs for steel roof trusses, accommodating configurations both with and without crane provisions. It includes thorough analyses, design criteria, and worked examples for different span lengths and loading scenarios such as dead, live, wind, and crane loads. This standard is vital for engineers designing steel roof frameworks in industrial and commercial constructions to ensure safety, efficiency, and adherence to Indian design standards.

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What This Standard Covers

The 1987 edition of IS SP Part 38 offers an extensive handbook detailing standard designs for steel roof trusses, accommodating configurations both with and without crane provisions. It includes thorough analyses, design criteria, and worked examples for different span lengths and loading scenarios such as dead, live, wind, and crane loads. This standard is vital for engineers designing steel roof frameworks in industrial and commercial constructions to ensure safety, efficiency, and adherence to Indian design standards.

Who Uses This Standard

  • Structural design engineers
  • Civil engineering professionals
  • Design advisory specialists
  • Construction site engineers
  • Industrial architecture planners
  • Steel fabrication experts
  • Project coordination managers

Key Topics Covered

Design principles for steel roof trusses with and without crane loads
Considerations of dead, live, wind, and crane forces
Axial tension and compression analysis of truss components
Span ranges and standardized truss layouts
Design methodology for purlins, girts, and gantry girders
Cantilever column detailing and lateral load resistance
Selection and sizing of members based on applied loads and span
Calculations of support reactions and bending moments
Spacing of panels and positioning of nodes for purlin support
Application of angle and tubular steel sections
Wind load combinations and application of reduction factors
Design criteria for base plates and column supports

Table of Contents

1Overview and Introduction

IS SP Part 38 is a specialized publication by the Central Public Works Department (CPWD), New Delhi, targeting focused structural engineering practices.

Highlights:

  • Scope: Guidelines for design, execution, and quality assurance of specialized structural elements.
  • Objective: To promote uniformity and safety in government infrastructure projects.
  • Users: Engineers and architects engaged in public sector construction.

Typical Contents:

  • Terminology definitions.
  • Fundamental design concepts.
  • Material standards.
  • Load considerations.
  • Safety margins.

Common Equations:

  • Load: (P = w \times A), where (w) is load intensity and (A) the area.
  • Stress: (\sigma = \frac{F}{A}).
  • Relationships for bending moments and shear forces.

Typical Tables:

  • Material attributes.
  • Load factors and combinations.
  • Allowable stress values.

Refer to IS SP Part 38 clauses for detailed formulas and tabulated data.

2Scope and Applicability

IS SP Part 38, issued by CPWD, outlines the scope for structural design and detailing related to specific materials and construction methods.

Scope Details:

  • Applicability to particular structural types and materials such as steel, concrete, and masonry.
  • Design principles emphasizing safety, serviceability, and durability.
  • Construction methodologies, load considerations, and material standards.
  • Integration with companion IS codes like IS 456 for concrete structures.

Specifications Overview:

ParameterDescription
MaterialsTypes, grades, quality requirements
LoadsDead, live, wind, seismic, others
Design ApproachesLimit state or working stress methods
DetailingConnections, reinforcement, joints
Quality ControlTesting and compliance procedures

Example Load Formula:

[ P_u = 1.5(D + L) ] where (P_u) is ultimate load, (D) dead load, and (L) live load.

For detailed scope, consult the introductory sections of IS SP Part 38.

3Load Assessment and Considerations

IS SP Part 38 references load considerations based primarily on the IS 875 series (Parts 1 to 5).

Principal Load Types:

  • Dead Loads: Permanent structural and fixed elements.
  • Live Loads: Variable loads depending on occupancy and use (IS 875 Part 2).
  • Wind Loads: Computed using: [ P = 0.6 , V^2 , k_1 , k_2 , k_3 , A ] where (V) is basic wind speed, (k_1), (k_2), (k_3) are factors for terrain, structure size, and wind direction, and (A) is projected area.
  • Seismic Loads: As per IS 1893, considering seismic zones, soil conditions, and structure importance.

Load Factors (Limit State Design):

Load TypeFactor
Dead Load1.5
Live Load1.5
Wind Load1.5
Earthquake1.5

Summary:

  • Adhere to IS 875 for magnitude and combination rules.
  • Seismic loads per IS 1893.

Refer to IS 875 and IS 1893 for exhaustive data and calculation procedures.

4Standardized Truss Designs and Parameters

IS SP Part 38 provides typical design parameters for steel roof trusses used in public constructions.

Design Parameters:

  • Span lengths commonly between 6 m and 30 m.
  • Truss depth approximately 1/8 to 1/10 of span.
  • Number of panels ranges from 6 to 12.
  • Member sizing based on axial force calculations following IS 800.

Essential Formulas:

  • Axial force in members: [ F = \frac{P \times L}{4 \times \sin \theta} ] where (P) is load, (L) span, and (\theta) member angle.
  • Buckling check: [ \sigma_c = \frac{P}{A} \leq f_{cd} ] where (f_{cd}) is design compressive stress.

Typical Truss Types:

  • Pratt
  • Warren
  • Howe

Refer to IS 800 and IS 875 for detailed design and loading.

5Truss Member Force Analysis

This part outlines methods for calculating forces in truss members using classical structural analysis.

Methods:

  • Method of Joints: Ensures equilibrium at each joint: [ \sum F_x = 0, \quad \sum F_y = 0 ]
  • Method of Sections: Cuts through truss to analyze internal member forces: [ \sum F_x = 0, \quad \sum F_y = 0, \quad \sum M = 0 ]
  • Member force calculation: [ F = \frac{P \times \text{distance}}{\text{member length}} ]

Design Assumptions:

  • Pin-jointed truss members.
  • Loads applied only at joints.
  • Members resist axial forces only.

Member Considerations:

Member TypeForce TypeDesign Checks
Top ChordCompressionBuckling resistance
Bottom ChordTensionTensile capacity
Web MembersTension/CompressionAxial strength verification

For in-depth design, refer to IS 800 and IS 875.

6Design Principles for Purlins and Girts

This section covers design requirements for purlins and girts in steel structures.

Design Criteria:

  • Consider bending, shear, and deflection under lateral support conditions.
  • Assess lateral-torsional and local buckling.

Key Equations:

  • Bending stress: [ f_b = \frac{M}{Z} ]
  • Shear stress: [ f_v = \frac{V}{A_v} ]
  • Deflection for uniformly distributed load: [ \delta = \frac{5 w L^4}{384 E I} ]

Specifications:

  • Use cold-formed or hot-rolled sections per IS 801.
  • Maintain spacing and supports as per IS 800.
  • Limit deflection to span/180 or project-specific requirements.
  • Provide bracing to avoid buckling.

Refer to IS 800 and IS 801 for detailed sectional properties and design.

7Cantilever Column Design Guidelines

Detailed guidance is provided for cantilever column design supplementing IS 456 provisions.

Design Considerations:

  • Columns are subjected to axial loads combined with bending moments.
  • Lateral buckling effective length is critical.

Important Formulas:

  • Ultimate axial load: [ P_u = 0.4 f_{ck} A_c + 0.67 f_y A_s ]
  • Slenderness ratio: [ \lambda = \frac{L_{eff}}{r} ]
  • Buckling evaluation using Euler’s formula or IS 456 Clause 6.2.3.

Specifications:

  • Minimum reinforcement as per IS 456.
  • Use grade M20 or above concrete.
  • Provide lateral ties to prevent buckling.

Refer to IS 456 interaction curves and IS SP Part 38 for detailed design.

8Wind Loads and Load Combinations

Wind load calculations reference IS 875 (Part 3) and are integrated with IS SP Part 38 design practices.

Wind Pressure Calculation:

[ P = 0.6 \times V_z^2 \times C_d \times C_e \times C_s ] where (V_z) is design wind speed at height, (C_d) drag coefficient, (C_e) exposure factor, (C_s) size factor.

Load Combinations (IS 875 Part 5):

Combination No.Load Factors Applied
11.5 (Dead + Live)
21.2 Dead + 1.5 Live + 1.5 Wind
31.2 Dead + 1.5 Wind + 0.5 Live
40.9 Dead + 1.5 Wind

Exposure Categories:

CategoryTerrain TypeRoughness Length (m)
1Open sea, flat smooth surface0.003
2Open terrain with sparse obstacles0.05
3Suburban or wooded areas0.3
4Urban with tall buildings1.0

Consult IS 875 for comprehensive parameters and factors.

9Member Dimensioning and Selection

Guidelines for sizing and choosing structural members emphasize safety and efficiency.

Fundamental Equations:

  • Axial capacity: [ P = A \times f_y ]
  • Bending capacity: [ M = Z \times f_y ]
  • Slenderness ratio for column checks: [ \lambda = \frac{L_{eff}}{r} ]

Typical Section Properties Table:

SectionArea (cm²)Moment of Inertia (cm⁴)Section Modulus (cm³)Radius of Gyration (cm)
ISMB 10013.234869.65.15
ISMC 15021.5650875.5

Design Checks:

  • Verify slenderness ratio limits per IS 800.
  • Apply interaction formulas for combined axial and bending stresses.

Refer to IS 800 and IS SP Part 38 annexures for detailed data.

10Calculation of Support Reactions and Bending Moments

This section includes essential formulas for determining reactions and bending moments in beams.

Reaction Forces:

  • For simply supported beam with point load (P) at distance (a): [ R_A = \frac{P(L - a)}{L}, \quad R_B = \frac{P a}{L} ]
  • For uniformly distributed load (w): [ R_A = R_B = \frac{wL}{2} ]

Bending Moments:

  • At distance (x) from left support under point load: [ M_x = R_A x - P (x - a) \quad (x > a) ]
  • Maximum bending moments: [ M_{max} = \frac{P L}{4} \quad \text{(point load center)} ] [ M_{max} = \frac{w L^2}{8} \quad \text{(uniform load)} ]

Common Load Cases Table:

Load TypeReactionsMax Moment
Point Load Center(R_A = R_B = \frac{P}{2})(M_{max} = \frac{P L}{4})
Uniform Load(R_A = R_B = \frac{wL}{2})(M_{max} = \frac{w L^2}{8})

Refer to IS 456 and IS 800 for further details.

11Design of Base Plates and Column Supports

Key considerations for base plate and column support design include:

Design Parameters:

  • Base plate thickness to prevent local buckling.
  • Bearing pressure should be within soil/grout capacity.
  • Anchor bolts designed for uplift and shear.
  • Plate dimensions sufficient to distribute loads evenly.

Important Calculations:

  • Bearing pressure: [ q = \frac{P}{A} \leq q_{allow} ]
  • Base plate thickness: [ t = \sqrt{\frac{M}{f_y Z}} ]
  • Anchor bolt capacity per IS 1367.

Typical Thickness Range:

Column Size (mm)Base Plate Thickness (mm)
150 x 15012 - 16
200 x 20016 - 20
250 x 25020 - 25

Specifications:

  • Use Fe 410 grade steel.
  • Minimum 50 mm bearing beyond flange.
  • Grout thickness 10-20 mm.

Refer to IS SP Part 38 for comprehensive guidelines.

12Illustrative Design Examples and Reference Tables

IS SP Part 38 supplements IS codes by providing practical design examples and tabulated data.

Features:

  • Stepwise solutions for typical structural elements such as beams and columns.
  • Tables summarizing material properties, load factors, reinforcement details, and permissible stresses.
  • Standardized dimensions and safety factors consistent with government codes.

Sample Table:

ParameterValues/Reference
Concrete GradesM20, M25, M30
Steel GradesFe 415, Fe 500
Load Factors (IS 875)Dead: 1.5, Live: 1.5
Minimum Reinforcement0.15% slabs, 0.8% beams
Concrete Cover20-50 mm depending on exposure

Example Flexural Capacity:

[ M_u = f_{ck} \times b \times d^2 \times k ]

Refer to IS 456, IS 800, and IS SP 38 for detailed worked examples.

13Notes on Structural Analysis and Design

Guidance on analysis and design approaches includes:

Key Considerations:

  • Use suitable analysis methods (elastic, plastic, finite element) depending on complexity.
  • Combine loads as per IS 875 (dead, live, wind, seismic).
  • Employ characteristic material strengths from IS codes.
  • Apply partial safety factors as required.
  • Check deflections within permissible limits.
  • Verify stability against buckling phenomena.
  • Incorporate redundancy and ductility for safety.

Typical Formulas:

  • Bending stress: [ \sigma = \frac{M}{Z} ]
  • Axial stress: [ \sigma = \frac{P}{A} ]
  • Combined axial and bending stress: [ \sigma = \frac{P}{A} \pm \frac{M}{Z} ]

Refer to IS 456 and IS 800 for related tables and values.

14Reference Indian Standards Cited

IS SP Part 38 serves as a guideline referencing multiple Indian Standards:

Commonly Referenced Codes:

  • IS 456: Code of Practice for Plain and Reinforced Concrete.
  • IS 800: General Code for Steel Construction.
  • IS 1893: Earthquake Resistant Design Criteria.
  • IS 875: Design Loads (Dead, Live, Wind, Earthquake).
  • IS 13920: Ductile Detailing of Reinforced Concrete.

Referencing Format:

IS <code> : <year> - <title>

Sample Table:

IS CodeTitleYear
IS 456Plain and Reinforced Concrete2000
IS 800Steel Construction Code2007
IS 1893Earthquake Design2016
IS 875Design Loads1987
IS 13920Ductile RC Detailing2016

Use latest editions and cross-reference as per project needs.

15Annexures and Supplementary Data

Annexures in IS SP Part 38 typically contain:

Contents:

  • Design formulas and calculation tables.
  • Material properties like modulus of elasticity and yield strength.
  • Load factors and safety parameters.
  • Sectional properties such as moment of inertia and section modulus.
  • Detailing requirements including minimum reinforcement and cover.

Example Flexural Design Formula:

[ M_u = 0.87 f_y A_s (d - \frac{a}{2}) ] where (M_u) is ultimate moment, (f_y) yield strength, (A_s) tension reinforcement area, (d) effective depth, and (a) stress block depth.

Refer to the official IS SP Part 38 and CPWD manuals for exact annexure details.

Popular Questions About IS SP PART 38

?What are the typical span lengths specified in IS SP Part 38 for steel roof trusses?

IS SP Part 38 (Steel Roof Trusses) does not prescribe fixed standard span lengths explicitly; however, typical practice and related standards suggest spans as follows:

  • Short spans: 6 to 12 meters
  • Medium spans: 12 to 24 meters
  • Long spans: 24 to 36 meters or beyond

Span selection depends on factors such as truss type, loads, and member sizing. For exact design requirements, consult IS 800 for steel construction and IS 875 for load specifications.

?How are wind load combinations and their reductions addressed in the standard?

IS SP 38 refers mainly to IS 875 (Part 3) for wind load calculation and IS 875 (Part 5) for load combinations. Wind loads are combined with dead, live, and seismic loads using factors such as 1.5 for factored loads. Reduction factors for wind loads consider terrain roughness, height, structure shape, size, and shielding effects. The standard incorporates gust and exposure coefficients from IS 875 to adjust wind pressures accordingly.

?Which steel section types are recommended for truss members and purlins?

Recommended sections in IS SP 38 include:

  • For truss members: angles for tension and compression, channels for compression, occasionally tees, and built-up sections (box or I sections) for larger spans.
  • For purlins: cold-formed Z or C sections are preferred for their light weight and economy, while hot-rolled channels or angles may be used for heavier loading.

Selection depends on load, span, and connection requirements, with design guidance found in IS 800.

?How does the standard incorporate crane loads in steel roof truss design?

While IS SP 38 does not explicitly detail crane load provisions, it follows standard practices referencing IS 800 and IS 875 Part 2. Crane loads include vertical loads (crane and lifted load), horizontal braking and acceleration forces, and impact factors typically between 25% and 50%. These loads are treated as special live loads applied at crane wheel positions on truss nodes or members and combined with other loads per IS 875 Part 5 for design and member checks.

?What guidelines are provided for panel spacing and purlin placement in truss designs?

IS SP 38 does not specify exact panel spacing or purlin placement clauses but follows common structural principles:

  • Panel lengths usually range from 1.5 to 3 meters, spaced uniformly to facilitate load transfer and fabrication.
  • Purlins are positioned on the top chord at panel points, with spacing depending on roofing materials, typically between 1.2 and 2.5 meters.

Design and spacing should conform to IS 800 and IS 875 (Part 3) load and member sizing guidelines, ensuring structural stability and effective load distribution.

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