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Guidelines for Access, Location and Layout of Roadside Fuel Stations and Service Stations (Third Revision)
2009 Edition

The 2009 edition of IRC 12 presents detailed instructions for the positioning, access design, and layout planning of fuel and service stations situated alongside Indian highways, state roads, and rural routes across varied landscapes. It covers standards for site selection, land dimensions, access road features including deceleration and acceleration lanes, drainage solutions, signage, and regulatory compliance to promote safety and efficient operation. This code is indispensable for highway authorities, planners, and developers involved in integrating fuel stations with roadway infrastructure.

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What This Standard Covers

The 2009 edition of IRC 12 presents detailed instructions for the positioning, access design, and layout planning of fuel and service stations situated alongside Indian highways, state roads, and rural routes across varied landscapes. It covers standards for site selection, land dimensions, access road features including deceleration and acceleration lanes, drainage solutions, signage, and regulatory compliance to promote safety and efficient operation. This code is indispensable for highway authorities, planners, and developers involved in integrating fuel stations with roadway infrastructure.

Who Uses This Standard

  • Roadway planners and highway designers
  • Traffic and road safety engineers
  • Developers and operators of fuel stations
  • Planners of urban and rural infrastructure
  • Authorities responsible for highway safety
  • Civil engineers with a focus on transportation
  • Regulatory bodies managing roadside amenities

Key Topics Covered

Criteria for selecting fuel station sites
Minimum land area and layout standards
Design of access lanes with deceleration and acceleration provisions
Use of common service roads for clustered stations
Drainage system requirements for fuel station zones
Regulations enforcing right of way and construction lines
Standards for signage and road surface markings
Distance norms from intersections, toll gates, and barriers
Procedures for implementation and licensing
Traffic control devices and safety protocols
Design adaptations for hilly and mountainous areas
Integration strategies with highway rest areas

Table of Contents

1Overview

The Overview section of IRC 12 sets the foundation for the access and layout of fuel stations along highways. Key mandates include:

  • Access pavement must be at least 150 mm GSB with 75 mm WBM Grade II/III or alternatively 150 mm WMM topped with 50 mm BM and 25 mm SDBC, as depicted in Figures 1 through 4.
  • Pavement markings should align with IRC 35-1997 standards.
  • Traffic signage needs to conform with IRC 67-2001 and IRC SP-55-2001.
  • Separator islands require a minimum breadth of 3 meters, turfed, with kerbs standing 275 mm high.
  • Entry and exit points must have slab culverts fitted with gratings to manage stormwater.
  • All measurements are indicated in meters unless stated otherwise.

This section includes detailed diagrams illustrating access layouts for fuel stations on undivided and divided highways in flat and undulating terrains, emphasizing safety measures and correct signage.

References: Clause 1 Introduction, Clause 35 Implementation Procedure, Figures 1-4, IRC 35-1997, IRC 67-2001, IRC SP-55-2001

2Fundamental Principles

The fundamental principles guiding fuel station establishment in IRC 12 prioritize maintaining uninterrupted traffic flow, reducing interference from vehicles entering or leaving the station, and enhancing roadway safety. Highlights include:

  • Access roads must feature pavement with either 150 mm GSB plus 75 mm WBM (Grades II or III) or 150 mm WMM with 50 mm BM and 25 mm SDBC (per Clause 35.00).
  • Pavement markings to comply with IRC 35-1997.
  • Traffic signs must adhere to IRC 67-2001 and IRC SP-55-2001, including advance warning signs for stations located opposite the travel direction.
  • Separator islands should be at least 3 meters wide, turfed, and bordered with 275 mm high kerbs.
  • Slab culverts equipped with gratings are mandatory at station ingress and egress to handle stormwater discharge.
  • Measurements are in meters unless otherwise noted.

These principles collectively ensure safe and smooth traffic operations near fuel stations.

References: Clause 2, Clause 35.00

3Applicability

IRC 12’s applicability encompasses guidelines for siting fuel stations and designing their access on highways, covering layout, pavement, signage, and drainage aspects. Key provisions include:

  • Minimum spacing between fuel stations:

    • For undivided carriageways: 300 meters, including deceleration and acceleration lanes
    • For divided carriageways without a median gap: 1000 meters on the same side, with no limits on the opposite side (As per Clause 4.6.1)
  • Access road pavement must be either 150 mm GSB with 75 mm WBM Grade II/III or 150 mm WMM with 50 mm BM plus 25 mm SDBC (Clause 35.00).

  • Separator islands must have a minimum width of 3 meters with kerbs 275 mm high.

  • Pavement markings should follow IRC 35-1997.

  • Traffic signage to comply with IRC 67-2001 and IRC SP-55-2001.

  • Entry and exit points require slab culverts with gratings for drainage.

Dimensions are in meters unless otherwise specified.

References: Clause 4.6.1, Clause 35.00, Clause 7.50

4General Siting Requirements

IRC 12 outlines general siting requirements for fuel stations, emphasizing layout and pavement specifications:

  • Access roads should have pavement composed of either 150 mm GSB plus 75 mm WBM (Grades II or III) or 150 mm WMM with 50 mm BM and 25 mm SDBC, according to Clause 4.

  • Pavement markings must adhere to IRC 35-1997.

  • Traffic signs are required to meet standards of IRC 67-2001 and IRC SP-55-2001.

  • Separator islands need to be at least 3 meters wide, turfed with kerbs 275 mm in height.

  • Slab culverts with gratings are necessary on entry and exit points to ensure effective stormwater drainage.

  • Typical access and station layouts on undivided/divided carriageways are provided through non-scale figures, showing paved shoulders of 1.5 m and earthen shoulders of 1.0 m.

All dimensions are in meters unless otherwise noted. These conditions are applicable to plain and rolling terrains in rural environments.

References: Clause 4 General Conditions of Siting, Clause 35 Implementation Procedure

5Fuel Station Plot Dimensions

According to Clause 5.2 of IRC 12, minimum land dimensions for fuel stations along highways and roads vary based on terrain as follows:

Terrain/LocationFrontage (m)Depth (m)
Undivided carriageway in plain/rolling terrain3535
Divided carriageway in plain/rolling terrain3545
Hilly and mountainous regions2020
Urban zones2020

Clause 5.1 emphasizes that the plot must accommodate fuel pumps, administrative offices, storage areas, compressor rooms, air pumps, and kiosks without obstructing vehicle movement, particularly during peak hours. Layout design should ensure vehicles remain within the premises and that air pump and kiosk placement avoids traffic disruption.

Clause 4.7 sets minimum distances from toll barriers and other structures: stations must be at least 1000 meters away from toll plazas and railway crossings, 200 meters from the start of road over bridge approaches, and 500 meters from grade separators or ramps.

These standards promote safe, efficient, and accessible fuel station designs.

References: Clause 5.1, Clause 5.2, Clause 4.7

6Access Design Layout

IRC 12 specifies detailed layouts for access roads to individual and clustered fuel stations on undivided carriageways. Clause 6.1.8 outlines designs incorporating deceleration and acceleration lanes, connecting approaches, separator islands, buffer strips, drainage facilities, and signage, illustrated in Figures 1 and 3. For clusters of stations, Clause 6.1.9 prescribes layouts including deceleration lanes, dedicated service roads, and acceleration lanes, as shown in Figures 2 and 4. Clause 9.4 mandates the system of signage and road markings with their types and placements aligned to these layouts. Though exact formulas or tables are not included, referenced figures are crucial for detailed design and execution.

References: Clause 6.1.8, Clause 6.1.9, Clause 9.4

7Drainage Requirements

Key drainage criteria in IRC 12 related to fuel station access and layout include:

  • The elevation of the fuel station and its access roads must be at least 300 mm lower than the highway shoulder edge to prevent runoff onto the highway (Clause 6.2).
  • Surface water from the station and access roads should be collected through an underground drainage system and discharged into natural watercourses via appropriate culverts.
  • Only slab culverts with iron gratings of sufficient load capacity are allowed at entry and exit points for stormwater drainage; pipe culverts are prohibited (Clauses 6.2, 7.50).
  • Alignment of slab culverts with storm drains is required to efficiently handle expected water discharge (Clause 7.50).
  • Drainage design must be approved by highway authorities, and detailed drawings submitted with permit applications (Clause 6.2).

Additional layout details:

  • Separator islands must be at least 3 meters wide, with turfed buffer strips and kerbs 275 mm high (Clause 7.50).

These measures ensure effective drainage to prevent waterlogging and contamination of highway surfaces.

References: Clause 6.2, Clause 7.50

8Right of Way and Building Line Enforcement

IRC 12’s enforcement of Right of Way (ROW) and building lines is detailed mainly in Clause 8 and illustrated via layout diagrams for various carriageway types. Key provisions include:

  • Access road pavement must consist of either 150 mm GSB, 75 mm WBM Grade II or III each, or 150 mm WMM with 50 mm BM and 25 mm SDBC (Clause 35.00).
  • Separator islands are to be at least 3 m wide, turfed, and bordered by 275 mm high kerbs.
  • Pavement markings must conform to IRC 35-1997.
  • Traffic signs should comply with IRC 67-2001 and IRC SP-55-2001.
  • Slab culverts with gratings are installed on entry and exit points for stormwater disposal.
  • Minimum distance 'D' for access roads intersecting National Highways, State Highways, or Major District Roads is 300 m; for other roads, 100 m (Clause 7.50).

Layout figures (1 to 5) depict half the designated ROW and building lines on either side of the carriageway, including paved and earthen shoulders and buffer strips to effectively enforce these boundaries.

These regulations help ensure controlled access, safety, and appropriate siting of structures relative to roadways.

References: Clause 8, Clause 35.00, Clause 7.50

9Signage and Marking Systems

IRC 12 details the signage and pavement marking system in Clauses 9.3 and 9.4. Pavement markings must comply with IRC 35 "Code of Practice for Road Markings," while road signs must follow IRC 67 "Code of Practice for Road Signs" and IRC SP-55 "Guidelines on Safety in Road Construction Zones" (Clause 9.3). The types and positioning of signs and markings are illustrated in Figures 1 through 4 based on the selected access layout (Clause 9.4). Although IRC 12 does not provide explicit formulas or tables, it references these IRC codes for comprehensive standards and specifications.

References: Clause 9.3, Clause 9.4

10Implementation Guidelines

Clause 10 of IRC 12 outlines implementation steps for designing fuel station access on highways. Key requirements include:

  • Access pavement composition must be either 150 mm GSB with 75 mm WBM Grade II/III or 150 mm WMM with 50 mm BM and 25 mm SDBC, as per Clause 35.00.
  • Pavement markings should adhere to IRC 35-1997.
  • Traffic signage must conform with IRC 67-2001 and IRC SP-55-2001.
  • Separator islands require a minimum width of 3 m, turfed, with 275 mm high kerbs.
  • Entry and exit points must have slab culverts with gratings to manage stormwater.
  • All dimensions are expressed in meters unless otherwise noted.

Figures 1 to 4 provide layout examples for access on undivided and divided carriageways in flat and rolling terrains, including paved and earthen shoulders, buffer zones, and sign placements.

These guidelines ensure safe, uniform access and signage for highway fuel stations.

References: Clause 10, Clause 35.00

Popular Questions About IRC 12

?What are the specified minimum land dimensions for roadside fuel stations according to IRC 12?

IRC 12 Clause 5.2 details the minimum plot size requirements for roadside fuel stations as follows:

Terrain/LocationFrontage (m)Depth (m)
Undivided carriageway in plain/rolling terrain3535
Divided carriageway in plain/rolling terrain3545
Hilly and mountainous terrain2020
Urban stretches2020

Clause 5.1 requires the plot to accommodate fuel pumps, offices, storage, compressor and air pump rooms, and kiosks without obstructing vehicle flow, especially during peak hours. Layout should prevent vehicles from encroaching on access roads and position kiosks to avoid traffic interference.

These dimensions ensure safe and efficient fuel station operation along highways.

References: Clause 5.2, Clause 5.1

?How should access roads and lanes be planned for fuel stations along highways?

Per IRC 12, access roads must incorporate deceleration and acceleration lanes to enable safe ingress and egress for fuel stations (Clause 6.1.1). Stations situated on highways with service roads must have access exclusively through those service roads. For clusters of fuel stations, a shared access via a 7.0 m wide service road linked with acceleration and deceleration lanes is recommended (Clause 4.6.3). Drainage provisions require that the station and access area be at least 300 mm below the highway shoulder to prevent drainage onto the highway, with slab culverts fitted with iron gratings managing stormwater (Clause 6.2). Layouts must respect building lines and rights of way to accommodate future highway expansion (Clause 8).

References: Clause 6.1.1, Clause 4.6.3, Clause 6.2, Clause 8

?What are the prescribed minimum distances between fuel stations and intersections or toll barriers?

According to IRC 12 Clause 4.5, fuel stations must be located at least 1000 meters away from intersections, including median gaps treated as intersections, on National Highways, State Highways, and Major District Roads. For Rural Roads in plain and rolling terrains, this distance may be reduced to 300 meters based on traffic volumes. Clause 4.7 further mandates that stations be no closer than 1000 meters to toll plazas and railway crossings, except when toll barriers are situated on service roads separated from main highways. Additionally, stations should maintain a minimum distance of 200 meters from the start of Road Over Bridge (ROB) approach roads and 500 meters from grade separators or ramps. All distances are measured along the centerline of the nearest carriageway between tangent points of curves at intersections or median openings and the station access or egress points.

References: Clause 4.5, Clause 4.7

?How does IRC 12 ensure proper drainage and water management at fuel station locations?

IRC 12 addresses drainage primarily in Clause 6.2 and related sections. It requires that the fuel station and access areas be positioned at least 300 mm below the highway shoulder level to prevent runoff onto the road or waterlogging. Surface water must be collected using underground drainage systems and discharged into natural watercourses via slab culverts fitted with iron gratings capable of handling expected loads; use of pipe culverts is prohibited. Drainage systems must prevent water accumulation and surface flow onto highways, with detailed drainage designs submitted for approval. Entry and exit points must have slab culverts with gratings to manage stormwater discharge, as referenced in Clause 35.00. These measures ensure effective water management and prevent contamination or flooding of highway surfaces.

References: Clause 6.2, Clause 35.00

?What are the standards for signage and pavement markings at fuel stations along highways?

IRC 12 Clause 9.1 mandates an adequate system of signs and pavement markings for guiding highway users to fuel stations. Pavement markings include chevron patterns at entry and exit points and 'Give Way' markings at exits. Informative signs indicating fuel station presence must be placed at 1 km and 500 m in advance, as well as at the entry point. Clause 6.2 refers to typical layouts showing signs and markings for stations in various terrains, such as urban and hilly areas (Figure 5). These standards ensure visibility and safe access across all road types and terrains, also considering drainage and right-of-way clearance requirements (Clauses 3.2, 6.2, 8). The system promotes consistent, clear, and safe communication for highway users approaching fuel stations.

References: Clause 9.1, Clause 6.2, Clause 3.2, Clause 8

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