IS 91041979AI Search Enabled✦ AI Generated

Guide for storage and protection of logs and sawn timber
1979 Edition

The IS 9104:1979 standard outlines detailed recommendations for the appropriate storage and safeguarding of logs and sawn timber to avoid damage such as cracking, fungal growth, decay, and insect infestation. This guide is crucial for professionals involved in forestry, timber processing, and preservation to maintain timber quality during storage and seasoning.

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What This Standard Covers

The IS 9104:1979 standard outlines detailed recommendations for the appropriate storage and safeguarding of logs and sawn timber to avoid damage such as cracking, fungal growth, decay, and insect infestation. This guide is crucial for professionals involved in forestry, timber processing, and preservation to maintain timber quality during storage and seasoning.

Who Uses This Standard

  • Forestry professionals and forest wardens
  • Operators of sawmills
  • Timber dealers and distributors
  • Experts in wood preservation
  • Civil engineers specializing in timber structures
  • Inspectors responsible for timber quality control
  • Technicians managing timber seasoning and drying

Key Topics Covered

Methods for storing logs in depots and sawmill premises
Utilization of log ponds and water spray systems for log maintenance
Preventive chemical applications against biological deterioration
End-coating mixtures to reduce moisture loss and cracking
Techniques for air seasoning and kiln seasoning of processed timber
Protection strategies against surface and end cracking during drying
Handling protocols and hygiene standards for timber storage areas
Schedules and procedures for preservative treatments
Treatment approaches for timber species prone to cracking
Drainage and site preparation for timber storage facilities
Inspection and sorting of damaged or infected logs
Stacking and shading guidelines during timber seasoning

Table of Contents

0Overview

The introduction of IS 9104 establishes the framework for specifications related to timber structures, covering scope, terminology, and general instructions without including direct formulas or tabulated data.

Highlights from IS 9104 Introduction:

  • Encompasses materials, workmanship, and structural design principles for timber.
  • Focuses on durability, strength, and functional performance of timber elements.
  • Clarifies fundamental terms concerning timber characteristics and structural applications.

Design Considerations (General):

  • Design stresses depend on species, grade, and moisture levels.
  • Key parameters include allowable bending stress (Fb), shear stress (Fv), and compression stress (Fc).
  • Modulus of elasticity (E) is used for deflection computations.

Common Formulas (Timber Design Practice):

  • Bending stress:
    [ \sigma_b = \frac{M}{Z} ]
    where M is bending moment and Z is section modulus.

  • Shear stress:
    [ \tau = \frac{V}{A} ]
    where V is shear force and A is shear area.

  • Deflection:
    [ \delta = \frac{PL^3}{48EI} ]
    for a simply supported beam with point load P.

For detailed stress values and tables, refer to complementary standards IS 883 and IS 1905.

flowchart TD
    A[Timber Properties] --> B[Strength Characteristics]
    B --> C{Design Stresses}
    C --> D[Bending Stress (Fb)]
    C --> E[Shear Stress (Fv)]
    C --> F[Compression Stress (Fc)]
    B --> G[Modulus of Elasticity (E)]
    G --> H[Deflection Analysis]

Summary: The introduction section of IS 9104 lays down the foundational concepts; detailed formulas and tabulations are available in related codes such as IS 883.

1Scope of the Standard

IS 9104:1979 addresses the Code of Practice for the structural application of timber within India. It sets forth guidelines covering:

  • Timber selection and grading criteria
  • Structural design principles for timber frameworks
  • Specifications for workmanship and durability requirements
  • Methods for stress and load capacity calculations

Scope Highlights:

  • Applicable to timber used in structural elements like buildings and bridges
  • Covers seasoning, preservation, and grading procedures
  • Defines allowable stresses for various timber species and conditions
  • Includes instructions on joints, fasteners, and connections

Essential Formulas (Structural Timber Design):

  • Bending Stress:
    [ \sigma_b = \frac{M}{Z} ]
    where M represents bending moment and Z is section modulus

  • Shear Stress:
    [ \tau = \frac{V}{A} ]
    where V is shear force and A is cross-sectional area

Sample Stress Values (from IS 9104 and associated standards):

Timber GradePermissible Bending Stress (N/mm8)Permissible Shear Stress (N/mm8)
A10 to 151.5 to 2.5
B8 to 121.2 to 2.0

Note: For detailed grading and stress data, consult IS 883 and IS 1708.

flowchart TD
    A[Timber Structural Applications] --> B[Selection & Grading]
    A --> C[Design Principles]
    A --> D[Workmanship & Durability]
    C --> E[Stress Computations]
    E --> F[Bending Stress]
    E --> G[Shear Stress]

Refer to the complete IS 9104 document and related codes for comprehensive data.

2Storage Practices for Logs in Depots and Sawmill Premises

IS 9104 offers recommendations for storing logs at depots and sawmill yards to prevent damage such as cracking, mould formation, decay, and insect infestation.

Key Storage Guidelines:

  • Logs in depots typically have shorter storage durations compared to sawmill yards; however, all logs must be stored systematically to minimize losses.
  • Protective measures include:
    • Preventing surface and end cracking through proper stacking and covering.
    • Avoiding biological deterioration by ensuring adequate ventilation and dryness.
  • Stacking practices:
    • Incorporate supports or stickers between log layers to facilitate air circulation.
    • Elevate logs above ground level to prevent moisture absorption.
  • Environmental controls:
    • Prefer shaded, well-drained storage locations.
    • Cover stacks with waterproof yet breathable materials.

Recommended Specifications:

AspectRecommendation
Sticker spacingBetween 0.6 m to 1 m between layers
Elevation from groundMinimum 15 cm to avoid moisture
Stack lengthMaximum 10 m to reduce bending stress
CoveringWaterproof but ventilated covers
flowchart LR
    A[Logs] --> B[Stack with Stickers]
    B --> C[Elevate from Ground]
    C --> D[Cover with Waterproof Sheet]
    D --> E[Maintain Ventilation]
    E --> F[Prevent Cracking and Decay]

Note: IS 9104 guidelines should be adapted considering local climatic conditions and timber species.

3Protective Measures for Logs

IS 9104: Guidelines on Log Protection

1. Storage and Protective Treatments (Clause 2.1.4)

  • Preventive Treatment:

    • Debarked logs should be sprayed with preservatives following IS 401-1967.
    • Repeat applications every 3 to 6 months depending on the severity of biological threats including fungi, termites, and insects.
  • Storage Conditions:

    • Store logs in shaded areas to reduce exposure to sunlight and rainfall.
    • Place logs on timber supports treated with preservatives to prevent ground contact and termite damage.
  • End Protection:

    • Apply protective coatings (paint or spray) on log ends to minimize end-cracking.

2. Specifications Overview

ParameterDetail
Prophylactic treatmentAs per IS 401-1967 preservative spray
Treatment frequencyEvery 3 to 6 months
Storage supportsPreservative-treated timber
Protection from sun & rainStore under shaded conditions
End coatingUse of paint or spray compositions

Process Flow

flowchart TD
    A[Debarked Logs] --> B[Preservative Treatment (IS 401)]
    B --> C[Storage in Shade]
    C --> D[Placement on Treated Timber Supports]
    D --> E[End Coating Application]
    E --> F[Periodic Reapplication Every 3-6 Months]

Refer to IS 401-1967 for detailed types of preservatives and application techniques.

4Inspection and Handling Procedures for Logs

IS 9104 emphasizes correct inspection and handling methods for logs to avoid damage such as cracking, mould, decay, and insect attack.

Inspection Requirements:

  • Examine logs for surface and end cracks.
  • Detect signs of mould, decay, or insect infestation.
  • Segregate and treat or discard logs showing defects.

Handling Instructions:

  • Utilize appropriate lifting devices to prevent mechanical injury.
  • Avoid dropping or dragging logs over abrasive surfaces.
  • Handle logs carefully to prevent bruising.

Storage Recommendations:

  • Store logs on raised, well-drained platforms to reduce moisture exposure.
  • Stack logs uniformly spaced to allow air circulation.
  • Cover stacks with breathable waterproof sheets.
  • Keep logs off the soil to prevent decay.

Typical Stack Dimensions:

ParameterSuggested Value
Spacing between logs30-50 cm
Maximum stack height2.5 meters
Base support heightAt least 15-20 cm above ground

Protection Measures:

  • Apply fungicides or insecticides upon detecting infestation.
  • Rotate stock regularly to avoid extended storage.
flowchart LR
    A[Log Inspection] --> B{Any Defects?}
    B -- Yes --> C[Treatment or Segregation]
    B -- No --> D[Proper Handling]
    D --> E[Storage on Elevated Platform]
    E --> F[Cover and Ventilate]
    F --> G[Ongoing Monitoring]

This ensures logs remain in optimal condition for conversion to quality timber.

5Post-Conversion Storage in Depots and Yards

IS 9104 highlights the importance of proper storage for both logs and converted timber to avoid damage such as cracking, mould, decay, and insect attack.

Key Points:

  • Storage durations for logs in depots are shorter than in sawmill yards but require diligent handling.
  • Protective measures include scientific stacking to prevent surface and end cracks.
  • Apply preservatives effectively to insect-affected regions.
  • Segregate timber deemed unusable following treatment.
  • Maintain good ventilation and moisture control to limit biological deterioration.

Practical Recommendations:

AspectSuggested Practice
StackingUse raised platforms or sleepers for airflow
OrientationAlign logs lengthwise to prevent warping
CoveringEmploy waterproof covers allowing airflow
Inspection FrequencyConduct regular checks for decay and insect activity

Additional Note:

  • Follow IS 2-1960 for rounding off test data during compliance assessments.
flowchart LR
    A[Incoming Logs] --> B[Damage Inspection]
    B -->|No Damage| C[Stacking with Adequate Airflow]
    B -->|Damage Detected| D[Apply Preservatives]
    D --> E[Segregate Damaged Timber]
    C --> F[Regular Monitoring]
    F --> G[Dispatch or Processing]

These practices help preserve timber quality throughout storage after conversion.

6Preventing Cracks and Splits During Air Seasoning

IS 9104: Measures to Avoid Cracking During Air Seasoning

Key Guidelines (Clause 6.1):

  • Timber species susceptible to cracking (such as sal, laurel, irul) require specialized treatment during air seasoning.
  • Employ hygroscopic and anti-shrinkage chemicals, including:
    • Polyethylene glycol (PEG-1000) – the most effective option
    • Urea
    • Common salt
  • Treatment involves spraying or soaking timber in a 50% aqueous PEG-1000 solution combined with 1-2% sodium pentachlorophenate for protection against insects and fungi.
  • Treatment temperature ranges from 45 to 506C, extendable up to 606C for enhanced penetration.
  • Duration depends on timber species’ resistance and cross-sectional thickness.
  • Post-treatment, timber should be briefly close-packed, followed by air drying under shade or sheds as per IS 1141-1973.

Additional Recommendations:

  • Apply end coatings before stacking to reduce end splitting.
  • Air seasoning sheds must be suitable for the local climate, timber species, and thickness.
  • Prophylactic treatments are critical in humid environments.

Protection Method Summary

StepDetails
ChemicalsPEG-1000 (50% solution) + 1-2% sodium pentachlorophenate
Temperature45-506C (up to 606C optional)
ApplicationSoaking or spraying
Post-treatment CareClose packing followed by air drying in shade/shed
ObjectivePrevent surface and end cracking; protect against biological attack

flowchart TD
    A[Green Timber] --> B[Treatment with PEG-1000 Solution]
    B --> C[Close Packing]
    C --> D[Air Drying in Shed or Shade]
    D --> E[Reduction in Cracks and Splits]

These steps help minimize cracking during air seasoning, especially for difficult-to-treat species.

Popular Questions About IS 9104

?What are the recommended methods for storing logs to prevent cracking and decay?

Recommended storage methods under IS 9104 include:

  • Prophylactic Preservative Treatment: Spray debarked logs with preservatives as per IS 401-1967 to protect against termites, fungi, and insects; reapply every 3 to 6 months based on biological threat levels.

  • Storage Environment: Keep logs under shaded conditions on preservative-treated timber supports to avoid exposure to direct sunlight and ground moisture.

  • End Coating: Apply protective paint or spray coatings on log ends to prevent end-cracking caused by uneven drying.

  • Water Spraying: When log pond space is limited, stack logs on raised foundations, cover with shade material, and periodically spray water to maintain freshness and prevent cracking.

  • Immediate Handling: If logs begin to crack or dry prematurely, convert or protect them promptly to avoid further damage.

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This approach helps minimize cracking and biological deterioration, preserving log quality.

?Which chemical treatments are advised for protecting logs and sawn timber?

IS 9104 recommends the following chemical treatments for safeguarding logs and sawn timber:

  • Prophylactic Preservative Sprays: Use non-leachable preservatives complying with IS 401-1967, applied every 3 to 6 months depending on infestation risk.

  • End Coating Compositions: Apply moisture-retarding materials on log ends (up to 10 cm) such as:

    • Thick coal tar or bituminous paint
    • Rosin and lamp black mixture (10:1)
    • Hardened glass oil
    • Paraffin wax
    • Molasses and lime (3:1)
    • Bitumen mixed with creosote fuel oil and cinder
    • Tar acid-pitch mixtures
  • Storage Practices: Store under shade on preservative-treated timber supports, and use water sprays or partial spraying to maintain moisture and prevent cracking.

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These treatments effectively reduce termite and fungal damage as well as end splitting.

?How should end coatings be applied to minimize moisture loss in logs?

To reduce moisture loss and prevent end splitting, IS 9104 advises applying end coatings extending approximately 10 cm from the log ends using moisture-retarding substances such as:

  • Thick coal tar or bituminous paint or solution
  • Rosin and lamp black (10:1), applied hot
  • Hardened glass oil
  • Paraffin wax
  • Molasses and lime (3:1)
  • Anti-splitting compounds including bitumen, creosote fuel oil, and cinder
  • Tar acid-pitch (1:1)
  • Bitumen paint-pitch blends (4:3)

Application Recommendations:

  • Coat immediately after debarking and initial preservative treatment.
  • Store logs in shaded areas on preservative-treated timber supports to reduce biological harm.
  • Reapply coatings every 3 to 6 months depending on environmental exposure.
  • Use intermittent water spraying if pond storage is not feasible to maintain moisture and reduce cracks.
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This procedure effectively lowers moisture gradients at log ends, minimizing cracking.

?What are the best practices for air seasoning and kiln seasoning of timber?

IS 9104 outlines the following best practices for seasoning timber:

  • Air Seasoning:

    • Stack timber under shade or in sheds following IS 1141-1973.
    • Apply end coatings to all converted timber before stacking to reduce moisture loss and cracking.
    • For thick timber (>5 cm) and refractory species (e.g., sal, laurel, irul), air seasoning to approximately 30% moisture content is preferred before kiln drying.
    • Use chemical treatments such as polyethylene glycol (PEG-1000), urea, or common salt at temperatures between 45 and 606C to prevent cracks and splits.
    • After treatment, close-pack timber briefly before air drying under shade.
  • Kiln Seasoning:

    • Faster than air seasoning and typically used after initial air seasoning for thick timber.
    • End coating remains essential prior to kiln drying.
    • Ideal when rapid drying is needed and kiln facilities are available.

Chemical Treatment Example:

  • Soak timber in 50% PEG-1000 solution with 1-2% sodium pentachlorophenate at 45-506C.
  • Treatment duration varies with species and cross-section thickness.

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In summary, start with air seasoning for thick or refractory timber, use chemical treatments to prevent cracking, end-coat all timber, then proceed to kiln seasoning if faster drying is required.

?How often should prophylactic treatments be reapplied during storage?

According to IS 9104 Clauses 2.1.3 and 2.1.4, prophylactic preservative treatments on debarked logs should be reapplied every 3 to 6 months during storage. The frequency depends on:

  • The level of biological threats such as termite or fungal infestation at the storage site.
  • The storage method used, whether logs are stored under shade on treated timber supports or stacked with partial water spraying.

Key Points:

  • Logs must be stored under shade on preservative-treated supports.
  • End coatings should be maintained to prevent end-cracking.
  • When water spraying is employed, preservative spraying should be repeated at the same 3 to 6 month intervals.
  • Immediate treatment is necessary if insect or termite attack is observed.

Reapplication Summary

Treatment TypeReapplication Interval
Prophylactic preservative sprayEvery 3 to 6 months
Water spray plus preservative sprayEvery 3 to 6 months

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This regimen ensures logs remain protected from decay and insect damage during storage.

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