The 1979 edition of IS 771 Part 6 outlines the precise specifications for glazed fire-clay bed pan sinks utilized in sanitary systems. It details the construction criteria, dimensional standards, allowable tolerances, and functional aspects such as flushing mechanisms and waste outlet designs to ensure durability and hygiene. This standard is crucial for manufacturers, plumbing designers, and engineers working in healthcare sanitation infrastructure.
Overview
The 1979 edition of IS 771 Part 6 outlines the precise specifications for glazed fire-clay bed pan sinks utilized in sanitary systems. It details the construction criteria, dimensional standards, allowable tolerances, and functional aspects such as flushing mechanisms and waste outlet designs to ensure durability and hygiene. This standard is crucial for manufacturers, plumbing designers, and engineers working in healthcare sanitation infrastructure.
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Contents
Structure
IS 771 Part 6 (1979) - Overview: Essential Specifications
| Dimension Category | Allowed Tolerance |
|---|---|
| Under 50 mm | ± 2 mm |
| 50 mm and over | ± 4% of the dimension |
flowchart TD
DimSize[Dimension Size] -->|< 50 mm| TolSmall[± 2 mm]
DimSize -->|≥ 50 mm| TolLarge[± 4%]
FinalVal[Final Value] --> Rounded[Rounded per IS:2-1960]
Rounded --> SigFig[Match significant figures]
This framework establishes dimensional accuracy and result consistency for IS 771 Part 6.
IS 771 Part 6 - Scope: Dimensional and Tolerance Specifications
| Dimension Range | Tolerance Allowed |
|---|---|
| Less than 50 mm | ± 2 mm |
| 50 mm or greater | ± 4% of the measured size |
flowchart LR
Dim[Dimension] --> Check{Is it < 50 mm?}
Check -- Yes --> SmallTol[± 2 mm]
Check -- No --> LargeTol[± 4%]
This ensures dimensional compliance with IS 771 Part 6.
IS 771 Part 6: Summary of Core Requirements
Rounding Practices (Clause 0.3): Test and calculation results must be rounded according to IS: 2-1960.
General Provisions (Clause 2.1): Material standards, fabrication, testing, sampling, and inspection must align with IS 771 Part 1 (1979).
Dimensional Controls (Clause 2.4 & 2.4.2): Permissible tolerances are as follows:
| Dimension Range | Tolerance Allowed |
|---|---|
| Less than 50 mm | ± 2 mm |
| 50 mm or more | ± 4% of the dimension |
This ensures consistent dimensional accuracy and quality assurance for bed pan sinks under IS 771 Part 6.
IS 771 Part 6 – General Specifications and Tolerances
| Size Category | Allowed Tolerance |
|---|---|
| Under 50 mm | ± 2 mm |
| 50 mm and above | ± 4% |
This standardizes manufacturing and quality verification for bed pan sinks.
IS 771 Part 6: Pattern and Dimension Specifications for Bed Pan Sinks
Standard Dimensions: The bed pan sink measures 600 mm by 450 mm (Clause 2.2, illustrated in Fig. 1).
Permissible Tolerances (Clause 2.4.2):
| Dimension Range | Allowed Tolerance |
|---|---|
| Less than 50 mm | ± 2 mm |
| 50 mm or more | ± 4% of the dimension |
Material Composition: Constructed from fire-clay as described in Clause 1.1.
Additional Details:
flowchart LR
Sink[Bed Pan Sink] --> Size[600 × 450 mm]
Sink --> ToleranceCheck[Tolerances]
ToleranceCheck --> Less50{Dimension < 50 mm}
ToleranceCheck --> More50{Dimension ≥ 50 mm}
Less50 --> TolSmall[± 2 mm]
More50 --> TolLarge[± 4%]
This ensures dimensional precision and interchangeability in production.
IS 771 Part 6: Construction Guidelines
Compliance with General Requirements (Clause 2.1): Materials, fabrication procedures, testing, sampling, and inspection must meet the provisions of IS 771 Part 1 (1979).
Dimensional Tolerances (Clauses 2.4 & 2.4.2): Permitted dimensional deviations include:
| Dimension Size | Tolerance Allowed |
|---|---|
| Under 50 mm | ± 2 mm |
| 50 mm and above | ± 4% of the dimension |
| Size Category | Allowed Deviation |
|---|---|
| < 50 mm | ± 2 mm |
| ≥ 50 mm | ± 4% |
This guarantees adherence to quality and dimensional standards during manufacturing.
IS 771 Part 6: Dimensional and Tolerance Requirements for Bed Pan Sinks
| Size Range | Permissible Tolerance |
|---|---|
| Below 50 mm | ± 2 mm |
| 50 mm and above | ± 4% of the dimension |
| Dimension Category | Allowed Tolerance |
|---|---|
| Less than 50 mm | ± 2 mm |
| 50 mm or more | ± 4% |
These requirements ensure precision and quality in manufacturing bed pan sinks.
IS 771 Part 6 – Marking Requirements for Dimensions and Tolerances
Rounding of Values (Clause 0.3): Test or calculation results shall be rounded following IS 2-1960.
Dimensional Tolerances (Clause 2.4.2): For dimensions depicted in Fig. 1:
| Range | Permissible Tolerance |
|---|---|
| Below 50 mm | ± 2 mm |
| 50 mm and above | ± 4% of the dimension |
flowchart LR
DimMeasure[Measured Dimension] --> CheckSize{Is it < 50 mm?}
CheckSize -- Yes --> TolSmall[± 2 mm]
CheckSize -- No --> TolLarge[± 4%]
TolSmall & TolLarge --> RoundOff[Apply IS 2-1960 rounding]
Follow these guidelines to confirm compliance in marking.
IS 771 Part 6: Sampling and Inspection Guidelines
| Dimension Range | Tolerance Allowed |
|---|---|
| Below 50 mm | ± 2 mm |
| 50 mm and above | ± 4% of the size |
| Size Category | Allowed Tolerance |
|---|---|
| < 50 mm | ± 2 mm |
| ≥ 50 mm | ± 4% |
This procedure ensures quality control and consistent inspection outcomes.
flowchart TD
Inspection[Sampling & Inspection] --> GenReq[Material & Manufacture per IS 771 Part 1]
GenReq --> Measure[Measure Dimensions]
Measure --> SizeCheck{Is dimension < 50 mm?}
SizeCheck -- Yes --> TolSmall[± 2 mm]
SizeCheck -- No --> TolLarge[± 4%]
TolSmall & TolLarge --> ComplianceCheck[Verify conformity]
ComplianceCheck --> RoundResults[Round off per IS 2:1960]
IS 771 Part 6 (1979) – Testing Procedures Overview
Reference: Testing methodologies conform to IS 771 Part 1 (1979), which details material standards, manufacturing processes, sampling, inspection, and test protocols.
Rounding of Test Data: Follow IS 2:1960 for rounding:
Common Tests Included:
Sampling: Samples must be representative per IS 771 Part 1 to validate testing.
| Specified Value | Actual Measurement | Rounded Output |
|---|---|---|
| 12.0 mm | 12.034 mm | 12.0 mm |
| 5.25 MPa | 5.246 MPa | 5.25 MPa |
| 100.0 N | 99.87 N | 100.0 N |
For detailed test procedures and rounding rules, consult IS 771 Part 1 and IS 2:1960.
Frequently Asked
Per IS 771 Part 6 (1979), glazed fire-clay bed pan sinks must measure 600 mm in length and 450 mm in width (Clause 2.2), adhering to the detailed dimension layout shown in Fig. 1 (Clause 2.4.1). The sinks are made from glazed fire-clay material (Clause 1.1), and may optionally include a flange section as indicated in the figure.
| Parameter | Size (mm) |
|---|---|
| Length | 600 |
| Width | 450 |
All dimensions are in millimeters and conform to the specified manufacturing tolerances.
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According to IS 771 Part 6 (1979), glazed fire-clay bed pan sinks must have the following construction features:
| Feature | Specification |
|---|---|
| Material | Fire-clay with impervious glaze |
| Size and Pattern | Standardized for bed pan compatibility |
| Surface Finish | Smooth and impervious glaze |
| Dimensional Tolerance | Compliant with IS 771 specifications |
| Durability | Resistant to chipping and cracking |
| Design | Rounded edges, effective drainage |
These specifications ensure the sinks are hygienic, safe, and functional in healthcare environments.
In line with IS 771 Part 6 (Clause 2.3.2) for glazed fire-clay bed pan sinks, the flushing rim and water inlet arrangement must include:
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This configuration guarantees thorough flushing and easy connection to water sprayers.
According to IS 771 Part 6, the waste outlet connections must comply with these requirements:
| Feature | Description |
|---|---|
| Main waste outlet | Circular hole with flange and 4 bolt holes |
| Secondary outlet | 30 mm diameter, connected to waste pipe |
| Construction | Two-piece (sink plus outlet trap) |
| Surface | Smooth and uniform inside surface |
These requirements promote efficient drainage and easy trap connection, maintaining hygiene and ease of upkeep.
IS 771 Part 6 ensures the quality and sanitary integrity of bed pan sinks through several key provisions:
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