IS 9562004AI Search Enabled✦ AI Generated

Functional Requirements for Rescue Tender for Air Fields
2004 Edition

The 2004 edition outlines the functional criteria for Rescue Tenders used in airfield firefighting and rescue. It details vehicle design, operational performance, onboard equipment, and safety features critical to efficient emergency response at airports. This standard is vital for manufacturers, operators, and safety professionals involved in the lifecycle of airfield rescue vehicles.

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What This Standard Covers

The 2004 edition outlines the functional criteria for Rescue Tenders used in airfield firefighting and rescue. It details vehicle design, operational performance, onboard equipment, and safety features critical to efficient emergency response at airports. This standard is vital for manufacturers, operators, and safety professionals involved in the lifecycle of airfield rescue vehicles.

Who Uses This Standard

  • Manufacturers of firefighting vehicles
  • Engineers specializing in airport safety
  • Coordinators of emergency response
  • Automotive design engineers
  • Managers overseeing airport operations
  • Technicians responsible for maintenance
  • Officers in charge of regulatory compliance

Key Topics Covered

Distribution of vehicle weight and axle load limitations
Performance criteria for pumps and monitors
Specifications for foam systems and foam quality
Design and materials for tanks and filling arrangements
Standards for suspension, braking, and steering systems
Layout of cabin controls and instrumentation
Organization and accessibility of equipment storage
Requirements for air and pneumatic systems
Integration of communication and navigation technologies
Safety labeling and operational instructions
Provision of spare parts, manuals, and after-sales support
Minimizing electrical interference
Standards for firefighting hoses and nozzles
Use of dry chemical powders and alternative extinguishing agents
Vehicle dimensions and mobility performance

Table of Contents

1Scope and Key Specifications

Overview of Scope: Defines the requirements for Airfield Rescue Tenders (ART) including:

  • Performance and Dimensional Criteria:

    • Acceleration: Class 1: 0-80 km/h in 25 seconds; Class 2+: 0-80 km/h in 40 seconds
    • Maximum speed: 105 km/h
    • Minimum approach and departure angles: 30°
    • Minimum inter-axle clearance: 458 mm
    • Under-axle clearance: 230 mm
    • Side slope capability: 53%
    • Maximum gradability: 50%
    • Stability angle: at least 30°
    • Fording depth: 608 mm
    • Turning radius: less than three times the vehicle length
    • Braking distance: 10.7 m at 32 km/h with full load
  • Pump Capacity: Minimum 4000 litres per minute at 8.5 kg/cm²

  • Drive: Preferably all-wheel drive, right-hand steering


Equipment List: Includes armored suction hoses, strainers, RRL hoses, nozzles, breathing apparatus, ladders, and other firefighting and rescue equipment with specified quantities.


Markings: Vehicle must display Airport Fire Service identification, manufacturing year, engine and chassis numbers.

2Referenced Standards

Normative References

Lists essential Indian Standards incorporated by reference for firefighting components such as hoses, couplings, strainers, valves, ropes, and more. Examples include:

  • IS 636: Flexible firefighting hoses
  • IS 903: Fire hose couplings and nozzles
  • IS 907: Suction strainers
  • IS 2097: Foam making branch pipes
  • IS 14933: High pressure firefighting hoses

Key Technical Parameters

Summarizes pump capacity, acceleration classes, clearance requirements, slopes, stability, turning radius, and braking distances in alignment with IS 956.

3Performance Criteria

Vehicle Performance Specifications

  • Acceleration: Class 1 vehicles must accelerate from 0 to 80 km/h within 25 seconds; Class 2 and higher within 40 seconds
  • Maximum speed capped at 105 km/h
  • Approach and departure angles not less than 30°
  • Inter-axle clearance minimum 458 mm (12° minimum)
  • Under-axle clearance minimum 230 mm
  • Side slope capability 53%
  • Gradability up to 50%
  • Stability angle minimum 30°
  • Fording capability up to 608 mm
  • Turning radius less than three times vehicle length
  • Steering pad circle radius 30 m at 30 km/h
  • Articulation at least 300 mm
  • Braking distances: 10.7 m at 32 km/h (full load), 40 m at 64 km/h (full load)
  • Pump capacity minimum 4000 L/min at 8.5 kg/cm²
  • Drive system: all wheels, preferably right-hand drive

Additional Notes

Includes specifications for wheel rims, tyres, and inflation pressures, warranty replacement obligations, and detailed equipment and marking requirements.

Braking Distance Formula

[ d = \frac{v^2}{2 \mu g} ] Where velocity, friction coefficient, and gravity are defined.

4Materials and Build

Material Requirements

  • Waterways and foam-contacting components must be made of stainless steel
  • Metal pipelines and fasteners require stainless steel or corrosion-resistant treatment
  • Exposed metal parts must be corrosion-resistant or suitably protected
  • Ferrous fasteners should be galvanized or chrome plated

Quality Assurance

  • Only new, defect-free materials to be used
  • Materials selected for optimal strength, lightness, and durability

Equipment Standards

Lists relevant IS codes for hoses, strainers, nozzles, clamps, hydrant keys, and foam pipes.

Markings

Vehicle must display information including fire service emblem, manufacturing year, engine and chassis numbers, pump capacity, and supplier details.

This ensures compliance with durability and corrosion resistance mandates.

5Vehicle Weight and Dimensions

Specifications

  • Acceleration: Class 1 (0-80 km/h in 25 s), Class 2+ (0-80 km/h in 40 s)
  • Max speed: 105 km/h
  • Approach/departure angles: Minimum 30°
  • Inter-axle clearance: ≥ 458 mm (12° minimum)
  • Under-axle clearance: ≥ 230 mm
  • Side slope: 53%
  • Gradability: 50%
  • Stability: ≥ 30°
  • Fording depth: 608 mm
  • Turning radius: Less than 3 times vehicle length
  • Steering pad circle radius: 30 m at 30 km/h
  • Articulation: ≥ 300 mm
  • Braking efficiency: 10.7 m at 32 km/h, 40 m at 64 km/h
  • Pump capacity: ≥ 4000 L/min at 8.5 kg/cm²
  • Steering: Preferably right-hand drive
  • Drive: All wheels

Weight Distribution

  • Tyre load difference on same axle ≤ 5% of average tyre load
  • Axle load difference ≤ 10% of heaviest axle
  • Do not exceed manufacturer’s axle or tyre load ratings

Materials

Reiterates stainless steel and corrosion-resistant specifications for waterway parts and fasteners.

6Vehicle Systems and Components

Electrical System

  • Options include 12 V electrical and starting, 24 V electrical and starting, or mixed 12 V electrical with 24 V starting

Drive System

  • Drive on all wheels preferred; right-hand drive is standard

Weights and Dimensions (Refer to Clause 5.4)

Includes acceleration, speed, clearance, slope, stability, turning radius, articulation, braking efficiency, and pump capacity.

Braking Distance Formula

[ d = \frac{V^2}{2gf} ] Where V is velocity, g is acceleration due to gravity, and f is friction coefficient.

This section outlines integration of electrical, drive, and mechanical systems critical to vehicle functionality.

7Body Design and Equipment Storage

Body Construction

  • Use lightweight yet durable materials suitable for off-road and heat exposure
  • Body may be unitized with chassis or flexibly mounted
  • Include front and rear wheel wells
  • Panels designed for easy removal and access

Equipment Compartments

  • Compartments should be illuminated, water-tight, and self-draining

Key Performance Dimensions

Reinforces acceleration, speed, clearances, slopes, stability, turning radius, braking, and pump capacity requirements.

Water Tank

  • Capacity rated at 4000 litres
  • Designed to utilize 85% of capacity under sloped conditions

This ensures functional and ergonomic storage integrated with vehicle design.

8Firefighting Systems and Specifications

Foam System

  • Minimum foam expansion ratio of 1:8 (foam volume to liquid volume)
  • Drainage time: 25% drainage within 3 minutes for AFFF

Paint Finish

  • Fire Red color with resistance to firefighting agents

Manufacturer Responsibilities

  • Warranty replacement for defective parts
  • Spare parts availability for at least 10 years
  • Provision of manuals and drawings
  • Vehicle markings including fire service emblem and safety instructions

Essential Equipment

Includes suction hoses, strainers, wrenches, nozzles, foam pipes, fire hooks, axes, breathing apparatus, ladders, and generators

Referenced IS Standards

Firefighting hoses, nozzles, hooks, foam pipes, hose clamps, and high-pressure hoses

Foam Expansion Ratio Formula

[ Expansion Ratio = \frac{Foam Volume}{Liquid Volume} ] Minimum acceptable: 8

9Controls and Instrument Panels

Illumination

  • All controls and instruments must be illuminated; backlighting preferred
  • Pump pressure and compound gauges to be glycerine filled for damping

Instruments and Warning Lights

Includes speedometer, tachometer, fuel gauge, air pressure, engine temperature, oil pressure, voltmeter, trafficator light, transmission oil temp, pump pressure, water and foam levels, low air pressure warnings, headlights, hazard lights, PTO engagement, and oil temperature indicator

Layout

  • Chassis-related instruments grouped on a panel accessible to the driver
  • Firefighting system instruments grouped by function for ease of use

This ensures ergonomic and safe operation of vehicle and firefighting equipment.

10Communication and Navigation Systems

Electromagnetic Interference (EMI) Suppression

  • Required to prevent disruption of onboard radio communications
  • Employ shielding, proper grounding, ferrite beads, and filters

GPS Integration

  • Recommended for satellite communication and remote navigation
  • Enhances operational safety and efficiency

Visual Indicators

  • Engine, PTO pump, and pneumatic circuit status lamps located in driver’s cabin

Summary

Ensures reliable communication and navigation through EMI control and GPS provision.

11Extinguishing Agents Specifications

Primary Agents

  • Foam concentrate and dry chemical powder (ABC type, foam compatible)
  • Dry powder must comply with IS 14609

Dry Chemical Powder Units

  • Two units, each 125 kg
  • Propelled by dry nitrogen
  • Minimum throw distance 8 meters
  • Discharge rate 1.5 kg/s

Complementary Agents

  • Halon substitutes or CO2 systems meeting relevant standards

Auxiliary Dry Powder Handlines

  • Discharge rate 1.5 to 3 kg/s
  • Throw range 8 meters
  • Nozzle made from non-ferrous metal or stainless steel

This ensures effective fire suppression agents are available and properly specified.

12Additional Equipment Requirements

Lists essential equipment with IS references and quantities including:

  • Armored suction hoses, suction and basket strainers
  • Suction wrenches
  • RRL hoses with instantaneous couplings
  • Hose bandages and clamps
  • Dual purpose jet diffuser nozzles
  • Light alloy branch pipes and nozzles
  • Dividing breeching
  • Hydrant valve keys and bars
  • Foam making branch pipes
  • Portable flood lights with electric generator
  • Insulated pliers and rubber gloves
  • Hacksaws with spare blades
  • Fireman axes with belts and pouches

Additional tools include sledge hammers, axes, hydraulic cutters, breathing apparatus, extension ladders, and powder-driven saws

Ensures rescue tenders are fully equipped for firefighting and rescue tasks.

13Manufacturer Certification and Warranty

Manufacturer’s Certificate

  • Must certify compliance with all prescribed specifications

Warranty

  • Coverage for 12 months from delivery
  • Includes material, workmanship, and operational performance
  • Free replacement of defective parts within warranty

Product Support

  • Spare parts availability for minimum 10 years
  • Supplier to provide induction training at their cost
  • Technical and after-sales assistance
  • Documentation including operator, parts, repair manuals, and arrangement drawings

Vehicle Markings

  • Fire service identification, manufacturing year, engine and chassis numbers
  • Emblems, job numbers, pump and tank capacities, supplier data, warnings, and instructions

Assures product quality, maintenance support, and operational readiness.

14Product Support and Documentation

Product Support

  • Spare parts must be available on short notice for at least 10 years
  • Induction training for operating personnel provided at supplier's expense
  • Technical support during training and after-sales

Documentation

  • Operator’s manual covering technical details, operation, maintenance, and safety
  • Parts manual with exploded views and part numbers
  • Repair manual with detailed overhaul instructions and special tools
  • General arrangement drawings showing layouts of equipment, piping, electrical and structural design

Vehicle Markings

  • Clear identification markings as per standard

Applicable Indian Standards

Includes IS codes for hoses, strainers, nozzles, foam pipes, insulated gloves, and more

Performance and Dimensional Specifications

Summarizes acceleration, speed, clearance, slope, stability, fording, turning radius, and braking requirements

Popular Questions About IS 956

?What are the minimum pump and monitor discharge rates required by IS 956?

IS 956 mandates that the pump must deliver at least 4000 litres per minute at 8.5 bar pressure and 3 metres static lift, and also maintain 4000 litres per minute at pressures between 10.5 to 12.5 bar to meet monitor output requirements. The monitor should have a minimum discharge rate of 3000 litres per minute, capable of emptying the water tank within 2 to 3 minutes, with foam expansion ratios ranging from 1:8 to 1:12. The pump must sustain these ratings while the vehicle moves between 1.6 and 8 km/h in either direction and automatically prevent overheating when idle.

?Which materials are specified for construction of water and foam tanks?

The tanks for water and foam must be constructed from stainless steel or glass reinforced fiberglass (GRP/GRF). All pipelines and components that contact water or foam must also be stainless steel. Plastic pipes, if used, should be made from unplasticized resin to prevent foam degradation. Additionally, ferrous fasteners must be galvanized or chrome plated to resist corrosion. Exposed metal parts require corrosion-resistant treatment or suitable coatings to avoid deterioration.

?How does the standard address vehicle weight distribution and axle load limits?

IS 956 requires weight to be evenly distributed across axles and tyres, with tyre load differences on the same axle not exceeding 5% of the average tyre load, and axle load differences limited to 10% of the heaviest axle. Axle tread variation must not surpass 20% of tyre sectional width at rated load. The gross vehicle weight when fully loaded must remain within the chassis manufacturer's maximum permissible limits, ensuring safety, stability, and tyre longevity.

?What firefighting equipment must be carried on the rescue tender according to IS 956?

The rescue tender must carry armored suction hoses (125 mm diameter, 2.5 m length), suction and basket strainers, fixed-type suction wrenches, RRL hoses (63 mm diameter, 30 m length), rubberized hose bandages and clamps, dual purpose jet diffuser nozzles, light alloy branch pipes and nozzles, foam making branch pipes (jet and spray types), hydrant valve keys and bars, stand pipes, portable flood lights with generators, insulated pliers and rubber gloves, hacksaws with spare blades, fireman axes, sledge hammers, quick release knives, hydraulic cutters, breathing apparatus sets, closed proximity suits, extension ladders, powder-driven saws, and electric generators. This comprehensive equipment list ensures readiness for various firefighting and rescue scenarios.

?Are there specific requirements for cabin controls and driver accessibility?

Yes, IS 956 mandates that all essential vehicle and pump controls be within easy reach of the driver. This includes accelerator, parking brake, steering wheel with horn and signal controls, transmission range selector, pump and PTO controls, foam controls, siren switches, auxiliary agent controls, turret controls, lighting, wipers, heater/defroster, master electrical switch, engine start/stop, and side delivery valves. The cabin must accommodate six persons with appropriate seating, use shatterproof safety glass for windows, have doors that open to 90° for easy access, and provide space for crew to don protective gear en route. All lights and devices must be operable from the driver’s compartment.

?What are the specifications for foam quality and foam proportioning systems?

Foam used must have a minimum expansion ratio of 1:8, with Aqueous Film Forming Foam (AFFF) exhibiting at least 25% drainage after 3 minutes. Foam must comply with IS 4989 (Part 2). The foam proportioning system must be automatic with induction ratio adjustable between 3% and 8%, maintaining ±0.5% tolerance and consistent ratios across all flow rates. Foam concentrate is typically AFFF-based at 3% or 6%. The pump capacities specified are minimum 4000 L/min at 8.5 bar with 3 m suction lift, and at least 3000 L/min at pressures up to 12.5 bar for monitor operation.

?How does IS 956 ensure compatibility with communication and navigation systems?

IS 956 requires suppression of electromagnetic interference (EMI) generated by vehicle electrical systems to prevent disruption of radio communications. This is achieved through shielding, proper grounding, ferrite beads, and filtering. Additionally, the standard recommends integrating Global Positioning System (GPS) technology for satellite-based communication and navigation to improve operational effectiveness and safety. Visual indicators for engine, PTO pump, and pneumatic circuit statuses are also mandated within the driver’s cabin to facilitate monitoring.

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