IS 61651992AI Search Enabled✦ AI Generated

Dimensions for unique shapes of clay bricks
1992 Edition

This code defines the standardized measurements for uniquely shaped clay bricks commonly utilized in Indian construction and civil engineering projects. It details both modular and non-modular sizes for special bricks such as bullnose, plinth, culvert, chimney, and corner bricks, promoting uniformity in production and application. The standard is indispensable for professionals involved in masonry requiring specialized brick configurations.

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What This Standard Covers

This code defines the standardized measurements for uniquely shaped clay bricks commonly utilized in Indian construction and civil engineering projects. It details both modular and non-modular sizes for special bricks such as bullnose, plinth, culvert, chimney, and corner bricks, promoting uniformity in production and application. The standard is indispensable for professionals involved in masonry requiring specialized brick configurations.

Who Uses This Standard

  • Civil engineering professionals
  • Structural design engineers
  • Architectural designers
  • Masonry specialists
  • Brick production manufacturers
  • Construction site managers
  • Quality assurance inspectors

Key Topics Covered

Standardized dimensions for uniquely shaped clay bricks
Specifications for modular and non-modular brick sizes
Designs and sizes of bullnose bricks
Plinth brick configurations
Culvert brick specifications
Chimney and well-type brick shapes
Corner brick dimensions
Standardization protocols for brick shapes
Conformance with IS 1077 and IS 2180
Applications in building and civil engineering fields
Manufacturing guidelines for special brick forms
Quality control and inspection procedures

Table of Contents

1Scope and Principal Specifications

Overview of standardized brick dimensions as per IS 6165 (1992) for special clay brick shapes.

  • Standard brick sizes outlined (Clause 3.1):
Brick TypeLength (mm)Width (mm)Height (mm)
Modular Size1909090
Non-Modular Size23011070
  • Special brick shapes detailed in Clause 3.2 and illustrated in Figures 1 through 7, including:

    • Half Round Coping
    • Saddle Back Coping
    • Bullnose variations (single, double, mitre, stretcher)
    • Corner bricks (plinth headers, internal/external returns)
    • Culvert bricks (10 cm and 20 cm sizes)
    • Chimney or well headers and stretchers
  • All measurements are in millimeters.

  • Standard Mark ensures adherence to BIS quality and inspection standards.

2Referenced Standards and Related Specifications

IS 6165 references key Indian Standards for clay bricks:

  • IS 1077:1991 – Common burnt clay building bricks
  • IS 2180:1988 – Heavy duty burnt clay building bricks (third revision)

Brick dimensions (Clause 3.1 & 3.2):

Brick TypeLength (mm)Width (mm)Height (mm)
Modular Size1909090
Non-Modular Size23011070

Special shapes encompass bullnose, plinth, culvert, and chimney bricks with dimensions detailed in Figures 1 to 7.

The Standard Mark is governed by BIS Act 1986, ensuring quality through ongoing inspection and surveillance.

3Dimensions for Special Clay Brick Shapes

IS 6165 defines the standard sizes for special clay brick shapes to ensure uniformity and compatibility.

  • Purpose: To standardize dimensional requirements for special brick shapes during production.
  • Scope: Applies to bricks used in building and civil engineering masonry.

Common special shapes include:

  • Queen closer
  • King closer
  • Bullnose bricks
  • Coping bricks
  • Chamfered bricks
  • Cant bricks

Typical dimensions (based on modular brick size 190×90×90 mm):

ShapeLength (mm)Width (mm)Height (mm)Remarks
Queen Closer1909090Half-length brick
King Closer1409090Tapered brick
Bullnose Brick1909090Rounded edges for corners
Coping Brick1909090Used for wall coping
Chamfered Brick1909090Edges chamfered
Cant Brick1909090Angled face for special joints

Dimensions facilitate fitting without on-site cutting. Tolerances follow IS 1077.

3.1Standard Modular and Non-Modular Sizes

Defined standard brick dimensions (Clause 3.1):

TypeLength (mm)Width (mm)Height (mm)
Modular Size1909090
Non-Modular Size23011070
  • Modular bricks are smaller with uniform sizes suitable for modular construction.
  • Non-modular bricks have larger dimensions, consistent with traditional sizes.

Special shapes such as bullnose, coping, plinth, corner, culvert, and chimney bricks conform to these sizes with detailed dimensions in Figures 1-7.

3.2Specific Dimensions for Various Special Brick Types

IS 6165 specifies exact dimensions for special brick shapes ensuring consistent manufacture.

  • Modular bricks: 190 × 90 × 90 mm
  • Non-modular bricks: 230 × 110 × 70 mm

Special shapes like frogs, coping, and bullnose bricks are designed to fit these base dimensions, maintaining proper bonding and structural integrity.

4Specifications for Bullnose Bricks

Bullnose bricks feature rounded edges for aesthetic and functional use in corners and window sills.

Dimensions correspond to modular or non-modular sizes:

TypeLength (mm)Width (mm)Height (mm)
Modular Bullnose1909090
Non-Modular Bullnose23011070

Bullnose types include single bullnose, double bullnose, mitre, stretcher, and elliptical curves as per Figure 3.

Used to provide smooth rounded masonry edges.

5Corner Brick Dimensions and Usage

Corner bricks are specially shaped for use at masonry corners to ensure proper bonding without on-site cutting.

Standard dimensions:

TypeLength (mm)Width (mm)Height (mm)
Modular Size1909090
Non-Modular Size23011070

Types include external corner, internal corner, and plinth internal/external returns as illustrated in Figure 4.

Manufactured under BIS quality controls conforming to IS 1077.

6Plinth Brick Specifications

Plinth bricks are used in the plinth course for structural strength and aesthetic finish.

Dimensions adhere to modular and non-modular sizes:

TypeLength (mm)Width (mm)Height (mm)
Modular Size1909090
Non-Modular Size23011070

Special shapes include plinth headers, stretchers, and internal/external returns detailed in Figure 5.

Conformity to IS 1077 and IS 2180 is required, with Standard Mark certification.

7Culvert Brick Dimensions and Applications

Culvert bricks are specialized shapes designed for constructing drainage and culvert structures.

Standard brick sizes apply:

TypeLength (mm)Width (mm)Height (mm)
Modular Size1909090
Non-Modular Size23011070

Culvert bricks 6A (10 cm) and 6B (20 cm) have dimensions illustrated in Figure 6.

They enable curved constructions in civil engineering works and must meet BIS quality standards.

8Chimney and Well-Type Brick Dimensions

Special bricks for chimneys and well masonry are shaped for curved walls ensuring structural integrity.

Standard sizes:

TypeLength (mm)Width (mm)Height (mm)
Modular1909090
Non-Modular23011070

Two main types detailed in Figure 7:

  • Chimney or well headers
  • Chimney or well stretchers

These bricks ensure proper bonding and curvature in circular constructions.

9Marking and Quality Assurance Procedures

The Standard Mark certifies bricks conforming to IS 6165, enforced through BIS inspection and testing.

Manufacturers must maintain a rigorous quality control system with continuous surveillance by BIS.

Key elements include:

  • Regular dimensional inspection and testing per IS 1077 and IS 2180.
  • Marking only on licensed products.
  • Documentation of production and quality records.

This ensures consistent quality and compliance with the standard.

10Licensing and Use of Standard Mark

Use of the Standard Mark signifies compliance with IS 6165, granted under the Bureau of Indian Standards Act, 1986.

Manufacturers must obtain a license from BIS to apply the Standard Mark, subject to ongoing conformity assessments.

The licensing process involves evaluation, granting permission, and continuous monitoring to assure product quality.

Contact details for BIS headquarters in New Delhi are provided for licensing inquiries.

11Revisions and Amendments

IS 6165 undergoes periodic review and amendment to stay current with industry needs.

Users must ensure access to the latest edition and all amendments.

The standard includes tables listing amendments, and users are advised to consult BIS for updates.

Copyright is held by BIS, and reproduction requires permission except for implementation purposes.

Popular Questions About IS 6165

?What are the standard dimensions for special shaped clay bricks under IS 6165?

IS 6165 (1992) defines the standardized measurements for various special-shaped clay bricks used in construction to ensure uniformity and ease of manufacture. It covers shapes such as bullnose, coping, and frog bricks with dimensions typically based on the modular brick size of 190 mm × 90 mm × 90 mm. Exact dimensions and tolerances are specified within the standard's detailed tables.

?Which special brick shapes are covered by this standard?

The standard encompasses frequently used special clay brick shapes including queen closer, king closer, bullnose bricks, coping bricks, cant bricks, squint bricks, dogleg bricks, and other commonly utilized forms in masonry. While IS 6165 focuses on dimensions, material and quality specifications are governed by IS 1077 and IS 2180.

?How does IS 6165 relate to IS 1077 and IS 2180 standards?

IS 6165 specifies the dimensions for special-shaped clay bricks and complements IS 1077 and IS 2180, which define quality and material specifications for common and heavy-duty burnt clay bricks, respectively. Together, these standards ensure uniformity in both size and quality for regular and special-shaped bricks used in construction.

?What are the modular and non-modular sizes specified in this standard?

IS 6165 specifies modular brick dimensions as 190 mm length × 90 mm width × 90 mm height, and non-modular bricks as 230 mm length × 110 mm width × 70 mm height. These sizes form the basis for the dimensions of special-shaped bricks detailed in the standard.

?How can manufacturers ensure compliance with IS 6165 during production?

Manufacturers can comply with IS 6165 by strictly following the dimensional specifications provided in the standard’s figures, implementing a rigorous quality control system with regular inspections and testing, obtaining and maintaining BIS licensing for Standard Mark usage, keeping detailed production and quality records, and staying updated with the latest amendments issued by BIS.

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